REL-2037 -A-A Reliability Report for AME385 Series Product Approved by Prepared by Amy Shen Quality & Reliability Dept. Manager Eric Chen Quality & Reliability Dept. Engineer Conclusion: The AME385 series product has successfully met AME’s reliability standard that is required on all AME, Inc products. Furthermore, QRA Dept. of AME, Inc monitors the reliability continuously to make sure that all AME385 series product will still meet AME’s reliability standard in the future. Table of Contents: Ⅰ、General Description Ⅱ、Product Information Ⅲ、Failures In Time Calculation Ⅳ、Product Reliability Test Result Ⅴ、Package Reliability Test Result Ⅵ、IR-reflow Test Result Ⅰ、General Description: The AME385-2.5 is a micro power 2-terminal band-gap voltage regulator diode. It operates over a 30µA to 20mA current range. Each circuit is trimmed at wafer sort to provide a ±0.50% and ±0.80% initial tolerance. The design of the AME385-2.5 allows for a large range of load capacitances and operating currents. The low start-up current makes these parts ideal for battery applications. AME, Inc. offers this part in a TO-92 and SOP-8 packages as well as the space saving SOT-23. Ⅱ、Product Information: Ⅲ、Failures In Time Calculation: Use HTOL test information mentioned in sectionⅣ, FIT (Failures In Time) can be calculated as below: FIT = ( x 2 (ν , CL ) × 10 9 ) /( 2 × S × H × AF ) = ( 4 .61 × 10 9 ) /( 2 × 77 × 1000 × 280 .59 ) =106.69 (pieces per 109 hours) @ 40℃ with 90% Confidence Level. Where AF is acceleration factor setting activation energy to 1.0eV as zero failure. Ⅳ、Product Reliability Test Result: Test Item HTOL Test Condition Precondition NOTE 1 Sample Size / Failures Result 77 pcs / 0 pcs Pass TSTRESS=125℃ Duration=1000hrs Biased, Read at 168/504/1000 hours NOTE 1: 85/85 168 hours + IR-reflow 3 cycles with Peak Temp.= 245℃ (leaded) or 260℃ (lead-free). Ⅴ、Package Reliability Test Result: Test Item Test Condition Sample Size / Failures Result MSL 85/85 168 hours 22 pcs / 0 pcs Level 1 45 pcs / 0 pcs Pass 45 pcs / 0 pcs Pass 45 pcs / 0 pcs Pass 45 pcs / 0 pcs Pass 5 pcs / 0 pcs Pass IR-reflow 3 cycles Peak Temp.= 260℃ (lead-free) IPC/JEDEC J-STD-020C HTS Precondition NOTE 2 Temp.=150℃ Duration=1000 hours Unbiased, Read at 168/504/1000 hours THT Precondition NOTE 2 Temp.=85℃, R.H.=85% Duration=1000 hours Unbiased, Read at 168/504/1000 hours PCT Precondition NOTE 2 Temp.=121℃, R.H.=100% 15PSIG, Unbiased Duration=168 hours Read at 168 hours TCT Precondition NOTE 2 -65℃ ~ 150℃ 1000 cycles Unbiased, Read at 500/1000 cycles Solderability Temp.=245℃ (leaded) Temp.=260℃ (lead-free) Duration=5sec NOTE 2: 85/85 168 hours + IR-reflow 3 cycles with Peak Temp.= 245℃ (leaded) or 260℃ (lead-free). Ⅵ、IR-reflow Test Result: Test Item Test Condition Sample Size / Failures Result IR-reflow See IR reflow Profile 22 pcs / 0 pcs Pass Perform 3 cycles test IR reflow Profile: Profile Feature Average Ramp-Up Rate (Tsmax to Tp) - Preheat Temperature Min (Tsmin) Temperature Max (Tsmax) Time (tsmin to tsmax) Time maintained above - Temperature (TL) - Time (tL) Peak/Classification Temperature (Tp) Time within 5℃ of actual Peak Temperature (tp) Ramp-Down Rate Time 25℃ to Peak Temperature Sn-Pb Eutectic Assembly Pb-Free Assembly 3℃/second max. 3℃/second max. 100℃ 150℃ 60~120 seconds 150℃ 200℃ 60~180 seconds 183℃ 60~150 seconds 217℃ 60~150 seconds 245℃ 260℃ 10~30 seconds 20~40 seconds 6℃/second max. 6 minutes max. 6℃/second max. 8 minutes max.