RL-4527-0W (AQ)

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SPECIFICATION FOR APPROVAL
3W, 4527, SL Type Low Resistance Chip Resistor (Lead / Halogen Free)
1. Scope
This specification applies to 7.1mm x 12mm size 3W, fixed metal foil current sensing resistors used
in electronic equipment.
2. Features / Applications
AEC-Q200 qualified / Power modules 、Switch mode power supplies 、Frequency converters 、
Automotive grade
3. Type Designation
RL–4527 –0W – □□□□ –
(1)
(2)
Where
□
(3)
– AQ – NH
(4) (5)
(1) Series No.
(2) Resistance value : Four digits of number
For example
R040 = 40mΩ
(3) Tolerance : Refer to paragraph 5
(4) AQ = AEC-Q200 qualified
(5) NH = Sn plating ( Lead free / Halogen free)
4. Dimensions and schematic
L
Dimensions (mm)
R010
W
t
a
Code Letter
4527
L
11.8 ± 0.20
W
7.10 ± 0.20
a
2.50 ± 0.30
t
0.80 ± 0.20
a
Figure 1. Construction and Dimensions
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5. Specification
Characteristics
Feature
Power Rating*
3W
Resistance Value
10~120mΩ
± 75ppm/℃
Temperature Coefficient of Resistance
Operation Temperature Range
-55℃ ~ +170℃
Resistance Tolerance
± 1%(F) , ± 2%(G) , ± 5%(J)
Insulation Resistance
Over 100MΩ
( P*R)1/2
Maximum Working Voltage (V)
Note * :
Power rating is based on continuous full load operation at rated ambient temperature of 70℃. For
RATED LOAD(%)
resistors operated at ambient temperature in excess of 70℃, the maximum load shall be derated in
accordance with the following curve.
100
0
-55
70
170
AMBIENT TEMPERATURE(℃)
Figure 2.:Power Temperature Derating Curve
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6. Reliability Performance
Test Item
Short Time Overload
Condition of Test
5 x Rated power for 5 seconds
∆R:± 1.0%
Refer to JIS C 5201-1 4.13
Without significant damage
by flashover(Spark, arching),
burning or breakdown, etc.
High temperature Storage Kept at 170℃, 1000hrs.
Measurement at 24±4 hours after test
conclusion.
Temperature Cycling
Biased Humidity
Operational Life
Requirements
Refer to: MIL-STD-202 Method 108
1000 cycles, (-55℃~125℃)
30min maximum dwell time at each
temperature
Measurement at 24±4 hours after test
conclusion.
Refer to: JESD22 Method JA-104
1000 hours, 85℃/85%R.H,
applied for 10% rated power
Measurement at 24±4 hours after test
conclusion.
Refer to: MIL-STD-202
Method 103
1000 hours, 70℃,
applied for 100% rated power
Measurement at 24±4 hours after test
conclusion.
∆R:± 1%
Without distinct damage in
appearance.
∆R:± 0.5%
Without distinct damage in
appearance.
∆R:± 1%
Without distinct damage in
appearance.∆R:± 0.5%
∆R:± 2%
Without distinct damage in
appearance.
Mechanical Shock
Vibration
Refer to: MIL-STD-202 Method 108
100g’s peak value, 6ms,
Half-sine waveform, 12.3ft/sec
Refer to: MIL-STD-202 Method 213,
(SMD type: Condition F)
5g’s for 20 minutes,12 cycles each of
3 orientations. Test from 10-2000Hz
Refer to: MIL-STD-202 Method 204
∆R:± 0.5%
Without mechanical damage
such as break.
∆R:± 0.5%
Without mechanical damage
such as break.
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SPECIFICATION FOR APPROVAL
Resistance to
Soldering Heat
Solderability
Dipped into solder at 260℃, 10 seconds
∆R:± 0.5%
Refer to: MIL-STD-202 Method 210
Without distinct deformation
in appearance.
Method D category 3 @ 260℃
Refer to: J-STD-002
Board Flex
2mm for 60 seconds
Refer to:AEC-Q200-005
Uniform coating of solder
cover minimum of 95%
surface being immersed
∆R:± 0.5%
Without mechanical damage
such as break.
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SPECIFICATION FOR APPROVAL
7. Recommend Land Pattern
L
D
4527
W
(mm)
L
(mm)
D
(mm)
t
(μm)
7.5
13.0
4.0
105
t: Copper foil minimum thickness of PCB
W
Cu Trace
Sensing Trace
Note : We recommend there is no circuit design between pads to avoid circuit short
8. Packaging
8-1 Dimensions
8-1-1 Tape packaging dimensions
Symbol
Spec
Symbol
Spec
Ao
Bo
Ko
Po
P1
P2
T
7.38±0.10 12.00±0.10 1.05±0.10 4.0±0.10 12.0±0.10 2.0±0.10 0.30±0.10
E
F
Do
D1
W
10Po
1.75±0.10 11.50±0.10 1.55±0.05 1.50±0.10 24.0±0.30 40.0±0.20
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SPECIFICATION FOR APPROVAL
8-1-2 Reel dimensions
C D
H
F
B
A
G
A
24.5 ± 0.5
F
20.2 ± 0.1
B
2.0 ± 0.2
G
13.0+0.5
-1.0
C
100 ± 1.0
H
2.2 ± 0.1
D
330 ± 0.5
Unit : mm
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SPECIFICATION FOR APPROVAL
8-2 Peel Strength of Top Cover Tape
The peel speed shall be about 300mm/min.
The peel force of top cover tape shall between 0.1 to 0.7N
Top Cover Tape
165 ~ 180°
0.1 ~ 0.7N
Carrier tape
8-3 Number of Taping
1,000 pieces / reel
8-4 Label marking
The following items shall be marked on the reel.
(1) Type designation
(2)
(3)
(4)
(5)
Quantity
Manufacturing date code
Manufacturer’s name
The country of origin