VTAC HSD USER’S MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION Product Performance Specifications 1. Scope 1.1. Content This specification covers the performance, tests and quality requirements for the VTAC HSD insert and connector system. The VTAC HSD insert is a separable electrical connection device utilizing 8 contacts housed within a hermaphroditic protective shroud. The individual inserts are to be used with connector modules with .125 inch centerline spacing. 1.2. Qualification Testing All inspections shall be performed using applicable inspection plans and product drawings. Upon completion of qualification testing, this specification will be assigned a number and be classified as a Product Qualification Report, which will be identified in section 2. 2. Applicable Documents 2.1. Content The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of a conflict between requirements of this specification and product drawing, product drawing will take precedence. In the event of a conflict between requirements of this specification and referenced documents, this specification shall take precedence. 2.2. Documents A. EIA Standards • EIA 364-5 • EIA 364-06 • EIA 364-13 • EIA 364-20 • EIA 364-21 • EIA 364-29 • EIA 364-70 • EIA 364-108 • AMS 2422 B. Product Drawings for the following part numbers Housings • 510170101 • 510171101 Contacts • 610151101 3. Requirements 3.1. Design and Construction Product shall be of design, construction and physical dimensions specified on applicable product drawings. 3.2. Materials A. Contacts • Beryllium Copper B. Insert Shroud • 30% Glass Filled LCP C. Potting Compound • OM 678 D. Housings • Zamak 3 10-1 For the most current information available, visit www.vpc.com 6/13/16 VIRGINIA PANEL CORPORATION VTAC HSD USER’S MANUAL: SECTION 10 Product Performance Specifications 3.3. Ratings A. Voltage • 600 Volt Max. DC or Peak AC, use of wire M22759/11 B. Temperature • -40°C to 125°C 3.4. Performance and Test Description Product is designed to meet electrical, mechanical, and environmental requirements specified in Table 3 1. Unless otherwise specified, all tests should be performed at free air, room temperature, and ambient environmental conditions. 3.5. Test Requirements and Procedures Summary Table 3.1: Test requirements and procedure summary. Category Preliminary Test Description Requirement Procedure Examination of Product Meets requirements of product drawing1 Visual, dimensional, and functional examination per applicable quality inspection plan Contact Resistance 30 mΩ EIA-364-06 Insulation Resistance 1000 MΩ minimum EIA-364-21: Test between adjacent contacts assembled in housing at 500VDC Dielectric Withstanding Voltage 1050 VDC test voltage at sea level EIA-364-20: Test between adjacent contacts at 0.5 mA Electrical -30dB to 6.25 GHz Cross Talk -40dB to 6.25 GHz Impedance 100Ω ±10Ω Per Differential Pair Insertion Loss -1dB to 6.25 GHz Durability See test sequence: Table 3-2 EIA-364-09: Mate and un-mate sample for 10,000 cycles Contact shall not dislodge from module EIA-364-29: Apply axial load of 5 lbs to contact Force to insert contacts into module ≤ 1.5 lbf EIA-364-05 0.75 lbf Max per insert EIA-364-13: Measure force necessary to mate samples at a normal rate of engagement of the ITA ≤ 1 lbf per insert EIA-364-13: Measure force necessary to un-mate samples at a normal rate of disengagement of the ITA Retention Force: Receiver Contact Retention Force: ITA Contact Mechanical Cross talk between adjacent differential pair within the same insert Cross talk between differential pair in adjacent inserts Insertion Force: Receiver Contact Insertion Force: ITA Contact Mating Force Un-mating Force Shall meet visual requirement, show no physical damage and shall meet requirement of additional tests as specified in Test Sequence in Table 3.2. 1 10-2 For the most current information available, visit www.vpc.com 6/13/16 VIRGINIA PANEL CORPORATION VTAC HSD USER’S MANUAL: SECTION 10 Product Performance Specifications 3.6. Product Qualification and Requalification Test Sequence Table 3.2: Test Sequence Test Group Test or Examination 1 Characteristic Impedance 2 3 2,11 Contact Resistance 4,10 Cross Talk Between Pairs (Adjacent Inserts) 4,13 Cross Talk Between Pairs (Same Insert) 5,14 Dielectric Withstanding Voltage 5,11 Durability 8,15 7 Examination of Product 1,16 1,13 Insert Insertion Force 1 2 Insert Retention 3 Insertion Loss 3,12 Insulation Resistance 6,12 Mating Force 6,9 2,8 Un-mating Force 7,10 3,9 Numbers indicate the sequence in which the tests are performed. For test group sample selection see 4.1. 3.7. Contact Resistance Measurement Setup. Figure 1: Contact resistance measurement setup. 10-3 For the most current information available, visit www.vpc.com 6/13/16 VTAC HSD USER’S MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION Product Performance Specifications 3.8. Insertion Loss Figure 2: Insertion loss SFP+ cables de-embedded at 0 cycles and 10,000 cycles. 3.9. Return Loss Figure 3: Return loss comparison between SFP+ cable only and SFP+ cable with terminated to VTAC inserts at 0 cycles and 10,000 cycles. 10-4 For the most current information available, visit www.vpc.com 6/13/16 VTAC HSD USER’S MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION Product Performance Specifications 3.10. Crosstalk Between Differential Pairs Within the Same Insert. Figure 4: Crosstalk between two differential pairs within the same VTAC insert at 0 cycles and 10,000 cycles. The crosstalk between the two differential pairs within the SFP+ cable without VTAC is shown for reference. Between Vertically Adjacent Differential Pairs Figure 5: Crosstalk between vertically adjacent differential pairs in two VTAC inserts at 0 cycles and 10,000 cycles. The crosstalk between the two differential pairs within the SFP+ cable without VTAC is shown for reference. Between Diagonally Adjacent Differential Pairs Figure 6: Crosstalk between diagonally adjacent differential pairs in two VTAC inserts at 0 cycles and 10,000 cycles. The crosstalk between the two differential pairs within the SFP+ cable without VTAC is shown for reference. 10-5 For the most current information available, visit www.vpc.com 6/13/16 VIRGINIA PANEL CORPORATION VTAC HSD USER’S MANUAL: SECTION 10 Product Performance Specifications 4. Quality Assurance Provisions 4.1. Qualification Testing 4.1.1. Sample Selection Samples shall be prepared in accordance with applicable instruction sheets and shall be selected at random from current production. 4.1.2. Test Sequence Qualification inspection shall be verified by testing samples as specified in Table 3 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of original testing sequence as determined by development/product and reliability/quality engineering. 4.3. Acceptance Acceptance is based on verification that product meets requirements of Table 3 1. Failures attributed to equipment, test set-up or operator deficiencies shall not disqualify product. When product failure occurs, corrective action shall be taken and samples resubmitted for qua lification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection 10-6 A Certificate of Conformance (C of C) dimensional inspection must be completed for all samples prior to Qualification testing. The applicable quality inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawing and this specification. Rev Date Rev Change Prepared By 1 12/15/14 Original Release C. Church 2 1/27/15 Content edits Luke Dunton 3 3/20/15 Content edits Tammy Henning 4 2/5/16 Content edits Luke Dunton 5 2/26/16 Content edits Luke Dunton 6 6/13/16 Content edits Luke Dunton For the most current information available, visit www.vpc.com 6/13/16