MINI POWER CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION Product Performance Specification Mini Power Connector 1. Scope 1.1 Content This specification covers the performance, tests and quality requirements for the Mini Power Connector and connector system. This contact is a separable electrical connection device. Variations of this contact can be crimped to 8, 12, 14, 16, and 18 AWG wire or soldered to wires up to 8 AWG in size. All Mini Power contact types are to be used in connector modules. 1.2 Qualification Testing When tests are performed on subject product line, the following procedures shall be used: All inspections shall be performed using applicable inspection plans and product drawings. Upon completion of qualification testing, this specification will be assigned a number and be classified, as a Product Qualification Report which will be identified in section 2. 2. Applicable Documents 2.1 Content The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of a conflict between requirements of this specification and product drawing, product drawing will take precedence. In the event of a conflict between requirements of this specification and referenced documents, this specification shall take precedence. 2.2 Documents A. Standards •EIA 364-06 •EIA 364-09 •EIA 364-13 •EIA 364-20 •EIA 364-70 •MIL-STD-1344 •MIL-STD-202 B. Product Drawings Housing • 510104123 • 510104246 • 510108115 • 510108132 Contacts • 610116112 • 610116125 • 610115124 • 610115127 • 610115129 • 610115131 1 of 5 • 610116124 • 610116127 • 610115125 • 610115128 • 610115130 • 610115132 For more information visit vpc.com Rev. 10 – 8/24/2015 MINI POWER CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION 3. Requirements 3.1 Design and Construction Product shall be of design, construction and physical dimensions specified on applicable product drawings. 3.2 Materials A. Female Contact • Brass • Gold over nickel plating per MIL-DTL-45204D B. Male contact • Beryllium Copper • Gold over nickel plating C. Housing • G10 Epoxy Glass or Black PPS 3.3 Ratings A. Voltage • AC up to 100 MHz • DC B. Current • 16 AWG: 25 ampere maximum • 14 AWG: 30 ampere maximum • 12 AWG: 40 ampere maximum • 8 AWG: 65 ampere maximum C. Temperature o o • -50 C to +105 C 3.4 Performance and Test Description Product is designed to meet electrical, mechanical, and environmental requirements specified in Figure 1. Unless otherwise specified, all tests should be performed at ambient environmental conditions. 2 of 5 For more information visit vpc.com Rev. 10 – 8/24/2015 VIRGINIA PANEL CORPORATION MINI POWER CONTACTS AND MODULES USER’S MANUAL: APPENDIX 3.5 Test Requirements and Procedures Summary Preliminary Test Description Requirement Procedure Examination of Product Meets requirements of product drawing Visual, dimensional, and functional examination per applicable quality inspection plan Termination Resistance 1mΩ maximum Initial & Final EIA 364-06: Subject mated contacts in housing to 100mA and/or Maximum current per wire gage Current Rating 30° C maximum temperature rise EIA 362-70: 100% of pin positions populated and subjected to 65A current with 8 AWG wire Dielectric Withstanding Voltage 1500 VDC minimum EIA 364-20: Test between adjacent contacts in housing,60 sec. min., <20mA Capacitance < 3 pF Capacitance measured between adjacent contacts in a module Durability See test sequence: Figure 2 EIA-364-9: Mate and unmate sample for 20000 cycles Mating Force Max 3.9 lbs force per contact EIA-364-13: Measure force necessary to mate samples at a normal rate of engagement of the ITA Unmating Force Max 5.0 lbs force per contact EIA-364-13: Measure force necessary to unmate samples at a normal rate of disengagement of the ITA Electrical Mechanical Figure 1. Test Requirements and Procedure Summary 3 of 5 For more information visit vpc.com Rev. 10 – 8/24/2015 VIRGINIA PANEL CORPORATION MINI POWER CONTACTS AND MODULES USER’S MANUAL: APPENDIX 3.6 Product Qualification and Requalification Test Sequence Test or Examination Examination of Product Termination Resistance Current Rating Dielectric Breakdown Capacitance Frequency Range Durability Mating Force Unmating Force I Test Group II III 1, 9 2, 8 1, 7 2 3 4 5 6 5 3, 7 4, 6 1, 4 2 3 Figure 2. Test Sequence Numbers indicate the sequence in which the tests are performed. For test group sample selection see 4.1 A. 4. Quality Assurance Provisions 4.1 Qualification Testing A. Sample Selection Samples shall be prepared in accordance with applicable instruction sheets and shall be selected at random from current production. All test groups shall each consist of a minimum of 5 connectors containing at least 30 contacts total each and equal posts to mate with receptacles. Test group 1 shall have both minimum and maximum position size connectors. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. 4.2 Re-Qualification Testing If changes significantly affecting form, fit or function are made to product or manufacturing process, product assurance shall coordinate re-qualification testing, consisting of all or part of original testing sequence as determined by development/product, quality and reliability engineering 4.3 Acceptance Acceptance is based on verification that product meets requirements of Figure 1. Failures attributed to equipment, test set-up or operator deficiencies shall not disqualify product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before re-submittal. 4 of 5 For more information visit vpc.com Rev. 10 – 8/24/2015 MINI POWER CONTACTS AND MODULES USER’S MANUAL: APPENDIX VIRGINIA PANEL CORPORATION 4.4 Quality Conformance Inspection A Certificate of Conformance (C of C) dimensional inspection must be completed for all samples prior to Qualification testing. The applicable quality inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawing and this specification. 5 of 5 Rev Date Rev Change Prepared By 1 2 3 4 5 6 7 8 9 3/25/08 10/21/08 6/16/09 8/03/09 9/22/09 1/6/12 5/17/12 7/11/12 10/25/12 Original Release Updated Updated Add Crimp Contact P/Ns Updated Updated Updated Updated Update 3.5 electrical Eric Husted Eric Husted Eric Husted Eric Husted Eric Husted Eric Husted Jeremy Vogan E. Ballester D Ashby For more information visit vpc.com Rev. 10 – 8/24/2015