PSAEK3000HV SERIES 3000 Watts AC/DC Switching Power Supplies Rev B FEATURES • RoHS Compliant • Remote Setting Multiple PSU via RS232, RS485 & I2C • 3000 Watts Output Power • Programmable Output Voltage (0~105%) • High Efficiency up to 93% • Programmable Output Current (0~105%) • 3000VAC (4242VDC) I/O Isolation • Universal Input Voltage Range: 90~264VAC • Constant Current Limiting • Single Outputs Ranging from 150VDC to 400VDC • Power OK Signal • Selectable +5V/0.5A or +9V/0.3A Auxiliary Output • High Power Density 16.3W/in3 • Forced Current Sharing at Parallel Operation • UL60950-1 & EN60950-1 Safety • Remote ON/OFF Function • Protection: OLP, OVP, OTP, SCP, Fan Failure Approvals Size: Weight 11.024 x 6.693 x 2.500 in 8.38 lbs (3.8kg) 280.00 x 170.00 x 63.50 mm (127~370VDC) • Global Control via RS232 DESCRIPTION The PSAEK3000HV series of AC/DC switching power supplies provides 3000 Watts of output power in an 11.024” x 6.693” x 2.500” enclosed case. This series consists of single output models ranging from 150VDC to 400VDC with a universal input voltage range of 90~264VAC (127~370VDC). Standard features include high efficiency up to 93%, programmable output voltage and output current, remote on/off, and power OK signal. This series also has over temperature, over voltage, over load, and short circuit protection. All models are RoHS compliant and have UL60950-1 and EN60950-1 safety approvals. MODEL SELECTION TABLE Model Number Input Voltage PSAEK-3000HV-150 PSAEK-3000HV-200 PSAEK-3000HV-250 PSAEK-3000HV-300 PSAEK-3000HV-400 (2) 90~264 VAC (127~370 VDC) Output Output Current Voltage 150 VDC 20A 200 VDC 15A 250 VDC 12A 300 VDC 10A 400 VDC 7.5A Line Regulation ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% Load Regulation ±1.0 ±1.0 ±1.0 ±1.0 ±1.0 Output Power 3000W 3000W 3000W 3000W 3000W Ripple & Noise (1) Efficiency 1500mVp-p 1500mVp-p 1500mVp-p 1500mVp-p 1500mVp-p 93% 93% 93% 93% 93% NOTES 1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel. 2. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating. 3. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition. 4. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. DERATING CURVES Load vs Ambient Temperature 06/19/2014 Load vs Input Voltage Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 7 PSAEK3000HV SERIES 3000 Watts AC/DC Switching Power Supplies Rev B SPECIFICATIONS: PSAEK3000HV SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 370 63 VAC VDC Hz INPUT SPECIFICATIONS Input Voltage (See Note 2) AC input voltage range DC input voltage range 90 127 47 Input Frequency AC Current Inrush Current Power Factor OUTPUT SPECIFICATIONS Output Voltage Voltage Tolerance Voltage Adjustability Line Regulation Load Regulation Output Power Output Current Ripple & Noise (20MHz BW) Hold-up Time Setup Time Rise Time Temperature Coefficient PROTECTION Over Voltage Protection (see page 4) Over Load Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Input to Output Isolation Voltage Input to FG Output to FG Input to Output Isolation Input to FG Resistance Output to FG Leakage Current FUNCTIONS Auxiliary Power Remote ON/OFF Control (see page 5) Power OK Signal Output Voltage Trim Output Current Trim Parallel Operation (Current Sharing) ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Cooling Vibration PHYSICAL SPECIFICATIONS Weight Dimensions (W x H x D) SAFETY & EMC (See Note 4) Safety Approvals EMI (Conduction & Radiation) Harmonic & Flicker EMS Immunity 06/19/2014 At 115VAC (2000W) At 230VAC (3000W) At 115VAC and cold start At 230VAC and cold start At 115VAC and full load At 230VAC and full load 19.7 14.5 33 65 0.98 0.95 Includes set-up tolerance, line regulation, and load regulation Typical adjustment by potentiometer (VR1) Low Line to High Line 0% to 100% full load -2.0 -5.0 -1.0 -1.0 A A See Table +2.0 +5.0 +1.0 +1.0 % % % % +0.02 mVp-p ms ms ms %/°C See Table See Table 1500 Measured with 0.1µF and 47µF capacitors in parallel At 230VAC and full load full load full load 0~50°C 14 800 50 -0.02 Protection type: latch-style. Recovery after reset AC power ON or inhibit Protection type: constant current limit Protection type: auto-recovery after temperature goes down Variable OVP, 120%±7% Vout 105% rated output power 85°C±5°C detect on heatsink of pri. & sec. side 93 3000VAC (4242VDC) 1500VAC (2121VDC) 500VAC (707VDC) Test is done without enclosure 500VDC 500VDC 500VDC At 240VAC 100 100 100 MΩ 1.0 Isolated from output Sink Current: 20mA max.; Drain Voltage: 40V max. % mA Selectable +5V/0.5A or +9V/0.3A aux. output By external switch Open drain signal low when PSU turns on 0 105 %Vo 0 105 %Io See page 5 See derating curve -20 +60 °C -40 +85 °C Non-condensing 20 90 % RH 10 95 % RH Load and temperature control fan 10~500Hz, 5G 10 min./1 cycle, period for 60 min. each along X, Y, Z axes. Certified IEC60068-2-6, IEC60068-2-64 8.38 lbs (3.8kg) 11.024 x 6.693 x 2.500 inches (280.00 x 170.00 x 63.50 mm) UL60950-1; EN60950-1 EN55022, EN61204-3, EN61000-6-3 EN61000-3-2; EN61000-3-3 EN55024; EN61204-3; EN61000-6-1; IEC61000-4-2, 3, 4, 5, 6, 8, 11 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 7 PSAEK3000HV SERIES 3000 Watts AC/DC Switching Power Supplies Rev B MECHANICAL DRAWING AC Input Terminal Control Pin Number Assignment (CN5): JST S24B-PHDSS or Equivalent Pin Function Pin Function Description Pin Function Description 1 ACL 1 NC No Connect 13 ACI I Program 2 ACN 2 NC No Connect 14 GND Ground 3 NC No Connect 15 VCI V Program 4 NC No Connect 16 GND Ground 5 POK Power OK 17 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 6 GND Ground 18 GND Ground 7 PAR Parallel Operation Current Sharing 19 SCL Serial Clock used in the I2C Interface 8 VSET AUX Output Set 20 SDA Serial Data used in the I2C Interface 9 EN- Inhibit ON/OFF (-) 21 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 10 GND Ground 22 GND Ground 11 EN+ Inhibit ON/OFF (+) 23 NC For RS232 Transmission Function 12 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 24 NC For RS232 Receiver Function 3 Mating Housing / contact: JST PHDR-24VS or equivalent and JST SPHD-002T-P0.5 or equivalent 06/19/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 7 Rev B PSAEK3000HV SERIES 3000 Watts AC/DC Switching Power Supplies LED STATUS LED LED Signal Status Solid (Green) Power OK (Local Mode) Solid (Orange) Power OK (Remote Mode) Slow Blink (Green) Power Standby Fast Blink (Red) Over Voltage Protection (OVP) Solid (Red) Over Load Protection (OLP) Slow Blink (Red) Over Temperature Protection (OTP) Intermittent Blink (Red) Fan Failure Interlace Blink (Red) Power Failure * Local mode: Use ACI/VCI to control output current and voltage * Remote Mode: Use RS232 or I2C command to control output current and voltage CURVES CMD vs Output Curve 06/19/2014 VCI vs OVP Curve Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 7 Rev B PSAEK3000HV SERIES 3000 Watts AC/DC Switching Power Supplies CURRENT SHARING REMOTE ON/OFF (1) Using Internal 5V Auxiliary Source (2) ON/OFF Control by NPN Transistor (3) Using External Voltage Source Default setting 06/19/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 7 PSAEK3000HV SERIES 3000 Watts AC/DC Switching Power Supplies Rev B POWER OK SIGNAL * Place an additional capacitor to have a better performance of auxiliary power operation. * The grounding of “AUX” power should be connected to “GND” port. If “V-“ is connected as Grounding make sure to short the “GND” and “V-“ ports. VSET Open (Default Setting) 5V Short to GND 9V INSTALLATION INSTRUCTIONS 1. Mounting Directions 1-1 Recommended Standard Mounting Methods (a) (b) (c) 2. Mounting Method 2-1 There are ventilating holes on the front and back side panels. Do not obstruct; allow at least 50mm for airflow 2-2 The maximum allowable penetration for the screw is 4mm. Incomplete threading should not be penetrated. 2-3 Recommended torque of mounting screw: M4 screw: 1.27N • m (13.0kgf • cm) 06/19/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 7 Rev B PSAEK3000HV SERIES 3000 Watts AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 06/19/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 7