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JR SERIES
10 Watt
DC/DC Power Converters
Single and Dual Outputs
Rev F
OPTIONS
FEATURES
APPLICATIONS
DESCRIPTION
• Positive Remote ON/OFF
(Suffix “P”)
• Negative Remote ON/OFF
(Suffix “R”)
•
•
•
•
•
Wireless Networks
Telecom/Datacom
Industry Control Systems
Measurement Equipment
Semiconductor Equipment
Size: 2in x 1in x 0.4in
(50.8mm x 25.4mm x 10.2mm)
• 10 Watts Maximum Output
Power
• Single and Dual Outputs
• High Efficiency up to 87%
• No Minimum Load
Requirement
• 1600VDC I/O Isolation
• Positive or Negative
Remote ON/OFF Control
Option
• Fixed Switching Frequency
• Over Voltage, Over Load, and
Short Circuit Protection
• Extended Operating Temperature
Range Available
• Six-Sided Continuous Shielding
• CE Marked
• RoHS & REACH compliant
• UL60950-1, EN60950-1, &
IEC60950-1 Safety Approvals
• UL 94V-0 Compliant
• 2:1 Wide Input Voltage Ranges
The JR series of DC/DC power converters provides 10 watts of
output power in a 2.0” x 1.0” x 0.4” industry standard package and
footprint. This series has single and dual output models with 2:1
wide input voltage ranges of 9-18VDC, 18-36VDC, and 36-75VDC.
Some features include high efficiency up to 87%, 1600VDC I/O
isolation, and six-sided shielding. All models are also protected
against over voltage, over load, and short circuit conditions. This
series is RoHS and UL94V-0 compliant and has UL60950-1,
EN60950-1, and IEC60950-1 safety approvals. Please call factory
for ordering details.
MODEL SELECTION TABLE
Single Output Models
Model Number(1)
JR5S5-2000
JR5S12-830
JR5S15-660
JR12S33-2000
JR12S5-2000
JR12S12-830
JR12S15-660
JR24S33-2000
JR24S5-2000
JR24S12-830
JR24S15-660
JR48S33-2000
JR48S5-2000
JR48S12-830
JR48S15-660
Output Current
Input Voltage
Output Voltage
Range
Min Load(2) Max Load(3)
5VDC
0mA
2000mA
5VDC
12VDC
0mA
830mA
(4.5-9VDC)
15VDC
0mA
670mA
3.3VDC
0mA
2000mA
5VDC
0mA
2000mA
12VDC
(9-18VDC)
12VDC
0mA
830mA
15VDC
0mA
670mA
3.3VDC
0mA
2000mA
5VDC
0mA
2000mA
24VDC
(18-36VDC)
12VDC
0mA
830mA
15VDC
0mA
670mA
3.3VDC
0mA
2000mA
5VDC
0mA
2000mA
48VDC
(36-75VDC)
12VDC
0mA
830mA
15VDC
0mA
670mA
Ripple &
Noise(4)
50mVp-p
50mVp-p
50mVp-p
50mVp-p
Input Current
Output
Full Load Power
2500mA
10W
2350mA
10W
2348mA
10W
724mA
6.6W
1082mA
10W
1037mA
10W
1046mA
10W
362mA
6.6W
534mA
10W
519mA
10W
523mA
10W
181mA
6.6W
260mA
10W
253mA
10W
252mA
10W
Maximum
Capacitive Load(5)
Efficiency(4)
7900µF
2200µF
1470µF
6800µF
4700µF
690µF
470µF
6800µF
4700µF
690µF
470µF
6800µF
4700µF
690µF
470µF
79%
82%
82%
80%
81%
84%
84%
80%
82%
84%
84%
80%
84%
86%
87%
Input Current
Output
No Load Full Load Power
2461mA
2503mA
10W
2393mA
39
1042mA
47
1053mA
10W
45
1041mA
28
527mA
24
513mA
10W
31
520mA
16
260mA
19
254mA
10W
16
256mA
Maximum
Capacitive Load(5)
±5060µF
±1034µF
±660µF
±680µF
±330µF
±110µF
±680µF
±330µF
±110µF
±680µF
±330µF
±110µF
Efficiency(4)
No Load
17mA
21mA
38mA
36mA
15mA
22mA
18mA
36mA
11mA
14mA
14mA
10mA
MODEL SELECTION TABLE
Dual Output Models
Model Number(1)
JR5D5-1000
JR5D12-420
JR5D15-330
JR12D5-1000
JR12D12-420
JR12D15-330
JR24D5-1000
JR24D12-420
JR24D15-330
JR48D5-1000
JR48D12-420
JR48D15-330
5/10/2016
Output Current
Input Voltage
Output Voltage
Range
Min Load(2) Max Load(3)
±5VDC
0mA
±1000mA
5VDC
±12VDC
0mA
±416mA
(4.5-9VDC)
±15VDC
0mA
±333mA
±5VDC
0mA
±1000mA
12VDC
±12VDC
0mA
±416mA
(9-18VDC)
±15VDC
0mA
±333mA
±5VDC
0mA
±1000mA
24VDC
±12VDC
0mA
±416mA
(18-36VDC)
±15VDC
0mA
±333mA
±5VDC
0mA
±1000mA
48VDC
±12VDC
0mA
±416mA
(36-75VDC)
±15VDC
0mA
±333mA
Ripple &
Noise(4)
75mVp-p
75mVp-p
75mVp-p
75mVp-p
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
80%
80%
81%
84%
83%
84%
83%
85%
84%
84%
86%
85%
Page 1 of 8
JR SERIES
10 Watt
DC/DC Power Converters
Single and Dual Outputs
Rev F
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
4.5
9
18
36
5
12
24
48
30
9
18
36
75
VDC
INPUT SPECIFICATIONS
5VDC nominal input models (minimum order quantities apply)
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
(1)
Input Voltage Range
Input Reflected Ripple Current
Input Surge Voltage (100ms max)
Input Filter
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Low Line to High Line at Full Load
Load Regulation
No Load to Full Load
15
36
50
100
Single
Dual
-1.0
-0.2
-0.5
-1.0
See Table
+1.0
+0.2
+0.5
+1.0
See Table
See Table
0
Ripple & Noise
Measured by 20MHz bandwidth
Transient Response Recovery Time
Start-Up Time
Temperature Coefficient
REMOTE ON/OFF CONTROL(6)
25% load step change
Constant resistive load
Single
Dual
Power Up
-0.02
Input Current of CTRL Pin
Remote OFF Input Current
PROTECTION
Short Circuit Protection
Over Load Protection
% of Lout Rated
Over Voltage Protection
Zener diode clamp
3.3V output models
5V output models
12V output models
15V output models
Standard
“T” Version (suffix –I)
With derating
Without derating
%
%
%
A
DC-DC ON
DC-DC OFF
DC-DC ON
DC-DC OFF
Negative Logic
VDC
Pi Type
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Positive Logic
mAp-p
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
-0.5
See Table
50
75
250
20
+0.02
Open or 3.5~12VDC
Short or 0~1.2VDC
Short or 0~1.2VDC
Open or 3.5~12VDC
+1.0
20
mVp-p
µs
ms
%/ºC
mA
mA
Continuous, Automatic recovery
150
%
3.9
6.2
VDC
15
18
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature(7)
Storage Temperature
Maximum Case Temperature
Thermal Impedance(8)
Relative Humidity
Thermal Shock
Vibration
MTBF
5/10/2016
Vertical direction by natural
convection (20LFM)
-25
-40
-55
Without heat-sink
With heat-sink
12
10
5
MIL-HDBK-217F, Full Load
+85
+85
+125
+105
95
MIL-STD-810F
MIL-STD-810F
3,342,000 hours
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
ºC
ºC
ºC
ºC/W
% RH
Page 2 of 8
JR SERIES
10 Watt
DC/DC Power Converters
Single and Dual Outputs
Rev F
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
270
300
GENERAL SPECIFICATIONS
Efficiency
Isolation Voltage
1 minute
Isolation Resistance
Isolation Capacitance
PHYSICAL SPECIFICATIONS
Weight
500VDC
Input to Output
Input (Output) to Case
330
1600
1600
1
kHz
VDC
GΩ
pF
300
0.95oz (27g)
2in x 1in x 0.4in
(50.8mm x 25.4mm x 10.2mm)
Nickel-Coated Copper
Non-Conductive Black Plastic
Epoxy (UL94 V-0)
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
UL60950-1
EN60950-1
IEC60950-1
Safety Approvals
ESD
Radiated Immunity
Fast Transient(10)
Surge(10)
Conducted Immunity
Unit
See Table
Switching Frequency
EMI(9)
Max
EN55022
EN6100-4-2
EN6100-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Class B
Air ±8kV and Contact ±6kV
10 V/m
±2kV
±2kV
10 Vr.m.s
Perf. Criteria B
Perf. Criteria A
Perf. Criteria B
Perf. Criteria B
Perf. Criteria A
NOTES
(1)
(2)
(3)
(4)
(5)
(6)
Models with a 4.5~9VDC input voltage range require a minimum order.
Typical value at nominal input voltage and full load.
Maximum value at nominal input voltage and full load
Typical value at nominal input voltage and no load
Test by minimum Vin and constant resistive load
The on/off control pin is referenced to –Vin.
To order positive logic remote on/off, add the suffix “P” to the model number (Ex: JR24S15-660P)
To order negative logic remote on/off, add the suffix “R” to the model number (Ex: JR24S15-660R)
(7) “I” type models are more efficient; therefore they can be operated over a more extensive temperature range than the standard version. To order
extended operating temperature range, add the suffix “-I” o the model number (EX: JR24S15-660-I)
(8) Heatsink is optional and P/N: 7G-0020C-F.
(9) The JR series can meet EN55022 Class A with external capacitors in parallel connected to the input pins.
Recommended: 12Vin: 4.7µF/25V 1210 MLCC
24Vin: 2.2µF/50V 1812 MLCC
48Vin: 1.5µF/100V 1812 MLCC
(10) An external inputp filter capacitor is required if the module has to meet EN691000-4-4, EN61000-4-5. The filter capacitor suffested is Nippon
chemi-con KY series, 220µF/100V, ESR 48mΩ
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
5/10/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 8
Rev F
JR SERIES
10 Watt
DC/DC Power Converters
Single and Dual Outputs
DERATING CURVES
5/10/2016
JR48S5-2000 Derating Curve
JR48S5-2000 Derating Curve With Heatsink
JR48S5-2000 Efficiency vs. Input Voltage
JR48S5-2000 Derating Curve Efficiency vs. Output Load
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 8
JR SERIES
10 Watt
DC/DC Power Converters
Single and Dual Outputs
Rev F
MECHANICAL DRAWINGS
PIN
1
2
3
4
5
6
1.
2.
3.
4.
5/10/2016
PIN CONNECTION
SINGLE
DUAL
+Vin
+Vin
-Vin
-Vin
+Vout
+Vout
No Pin
Common
-Vout
-Vout
Ctrl (Option)
Ctrl (Option)
All dimensions in inch (mm)
Tolerance: x.xx0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
Pin pitch tolerance ±0.01 (0.25)
Pin dimension tolerance ±0.004(0.1)
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 8
JR SERIES
10 Watt
DC/DC Power Converters
Single and Dual Outputs
Rev F
EMI CONSIDERATIONS
Recommended external EMI filter for EN55022 Class A
B.O.M. of External EMI Filter
MODEL
JR5S12-830
JR5S15-660
JR5S5-2000
JR5D12-420
JR5D15-330
JR5D5-1000
Output
C1
C2`C3
Single Output
N/A
1000pF/2kV
1808 MLCC
Dual Output
N/A
1000pF/2kV
1808 MLCC
Recommended Layout Pattern for Single Output
Recommended Layout Pattern for Dual Output
5/10/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 6 of 8
JR SERIES
10 Watt
DC/DC Power Converters
Single and Dual Outputs
Rev F
Recommended External EMI Filter for EN55022 Class B
B.O.M of External EMI Filter
MODEL
Output
C1
C2
C3`C4
JR5S12-830
JR5S15-660
JR5S5-2000
Single Output
2.2µF/50V
1210 MLCC
N/A
1000pF/2kV
1808 MLCC
JR5D12-420
JR5D15-330
JR5D5-1000
Dual Output
2.2µF/50V
1210 MLCC
N/A
1000pF/2kV
1808 MLCC
L1
325µH
Common Choke,
PMT-050
325µH
Common Choke,
PMT-050
Recommended Layout Pattern for Single Output
Recommended Layout Pattern for Dual Output
5/10/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 7 of 8
Rev F
JR SERIES
10 Watt
DC/DC Power Converters
Single and Dual Outputs
Specifications of Common Mode Choke and Differential Inductor
Part Number
Inductance:
DCR:
Rated Current:
Operating Temperature
Recommended Through Hole
JR5
Pin 1-2: 325µH±35%
(100kHz/100mV)
Pin 3-4: 325µH±35%
(100kHz/100mV)
35mΩ, max.
3.3A, max.
-40ºC ~ +105ºC
ɸ0.8mm
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
5/10/2016
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 8 of 8