Guided Wave Radar Level Transmitter ® 705 FOR HYGIENIC USE DESCRIPTION The Eclipse® 705 Transmitter is a loop-powered, 24 V DC liquid-level transmitter based on the revolutionary Guided Wave Radar (GWR) technology. Encompassing a number of significant engineering accomplishments, this leading edge level transmitter is designed to provide measurement performance well beyond that of many traditional technologies, including “through-air” radar. The Eclipse® 705 offers enhanced reliability, as demonstrated by a Safe Failure Fraction of 91 %. Measures real «LEVEL, VOLUME, INTERFACE» F E AT U R E S * “REAl lEVEl”, measurement not affected by media variables eg. dielectrics, pressure, density, pH, viscosity, ... * Can measure reliably to very top of vessel and to the bottom of the probe. * Two-wire, intrinsically safe loop powered level transmitter. * 20-point custom strapping table for volumetric output. * Housing can be removed without depressurising the vessel. * Two-line, 8-character lCD and 3-button keypad. * Suitable design for CIP/SIP cleaning. * Integral or remote electronics. * Suited for SIl 2 / SIl 3 loops (full FMEDA report and certificate available). * Designed to Bio Processing Equipment (BPE) standards. * The certificate of conformity includes certification of 'O'rings, TFE, and PEEK as 21CFR-177 GRAS and USP <88> Class VI at 121 °C, and metallic material CMTR's and surface finish specification. FEBRUARY 2003 BPE A G E N C Y A P P R O VA L S Agency ATEX TNO MEDIA: From non conductive liquids up to water-based media (dielectric 1,9 - 100). VESSELS: Most process or storage vessels. CONDITIONS: All level measurement and control applications including process conditions exhibiting visible vapours, foam, surface agitation, bubbling or boiling, high fill/empty rates, low level and varying dielectric media or specific gravity. A P P L I C AT I O N S Approvals II 1 G Ex ia IIC T4 Ga, intrinsically safe II 1 G Ex ia IIC T4 Ga, FISCO – intrinsically safe ➀ Hygienic Machinery Directive 98/37/EC annex 1, section 2,1 EN 1672 part 2, Hygienic requirements EHEDG doc. 2 (second edit. March 2000) and doc. 8 (July 1993) FM/CSA ➁ IEC ➁ Russian Authorisation Standards ➁ Other approvals are available, consult factory for more details ➀ Foundation Fieldbus™ and Profibus PA™ units ➁ Consult factory for proper model numbers and classifications Worldwide level and flow solutions TECHNOLOGY Eclipse® Guided Wave Radar is based upon the technology of TDR (Time Domain Reflectometry). TDR utilises pulses of electromagnetic energy transmitted down a wave guide (probe). When a pulse reaches a liquid surface that has a higher dielectric constant than the air (εr of 1) in which it is traveling, the pulse is reflected. The travelling time of the pulse is measured via ultra high speed timing circuitry that provides an accurate measure of the liquid level. Principle of operation Reflected Pulse Initial Pulse signal propagation P A C T w a r e ™ P C S O F T WA R E P R O G R A M FDT technology provides an open communication interface between field instruments of various communication protocols and the host/ DCS system. The DTM driver is typical for one type of instrument and delivers the full functionality of the device added with graphical user interface via a laptop or PC. Magnetrol transmitters use the free shareware PACTware™ software to support DTM drivers and the FDT functionality. Via PACTware™ it becomes easy to configure, monitor and diagnose a Magnetrol transmitter from distance or even to call for factory assistance over the internet via the supply of screenshots of echo curves and trending graphs. Magnetrol DTM library HART® has passed the dtmINSPECTOR, the official FDT interoperability test and certification tool. The Magnetrol DTM’s are free of charge and can be downloaded from www.magnetrol.com. 2 Magnetrol recommends the VIATOR® USB HART® Interface from MACTek® Corporation. P R O B E & H O U S I N G F E AT U R E S Stainless steel housing with probe Eclipse model 705 transmitter in a 304 stainless steel housing for use in a variety of hygienic applications. The probe has a 0,4 µm Ra (15 Ra) electropolished surface finish and is available with 3/4" through 3" TriClamp® process connections. Other process connections are available upon request. 1 1/2" Tri-Clamp® connection with bend Multiple bending allows the rod to be profiled to any tank shape. Measurement is possible down to the probe tip, eliminating the “dead” volume in the bottom of a tank that cannot usually be measured. Segmented Hygienic Probe Segmented probes are available should the probe be inserted or removed with limited headroom above the vessel (segmented lengths are specified by the customer). Contact the factory for details. 3/4" Tri-Clamp® connection without bend 6 mm (0.25") diameter probes suitable for use in smaller vessels where space is at a premium. Available in lengths up to 180 cm (72"). Stainless steel housing Compact, single compartment, 304 stainless steel housing with a 0,82 µm Ra (32 Ra) surface finish. 3 M O U N T I N G C O N S I D E R AT I O N S F O R S I N G L E R O D G W R P R O B E S 1. Turbulence The bottom of the probe should be stabilised if turbulence will cause a deflection of more than 75 mm at 3 m (3" at 10') of length. The probe should not make contact with the side wall of a metal tank. The use of a capture ring at the lowest point on the probe will prevent unwanted probe movement, while maintaining cleanability. 2. Nozzles: do not restrict the performance by ensuring the following: 1. Nozzle must be 19 mm (3/4") diameter (A) or larger. 2. Nozzle inside diameter (A) should be ≥ to nozzle height (B). If this is not the case, it is recommended to adjust BlOCKING DISTANCE and/or SENSITIVITY settings. A B 50 mm (2") I.D. 6 mm (0,25") thick typically 13 mm (0,5") 3. Metallic (conductive) obstructions in tank A metal stillwell/cage of max. 6"/DN150 size or a metal tank wall within 450 mm (18") of the probe mounting will allow the unit operate accurately in media with dielectrics down to εr 1.9. Note: objects (eg. shoulders or agitator blades) can be within 6 mm (1/4"), if Pactware is used for loop tuning. Distance to probe < 13 mm (0.5") Acceptable objects Continuous, smooth, parallel, conductive surface (e.g. metal tank wall); probe should not touch tank wall 4. Non-metallic vessels 1. Flange (metal) mounting is recommended for optimum performance. 2. Mount probe more than 13 mm (0.5") from vesselwall. 4 H Y G I E N I C A P P L I C AT I O N E X A M P L E S The model 705 transmitters are presently installed in a variety of media systems including bioreactors, fermenters, media storage, crystallisers, decanters, ultra filtration skid receivers, cook kettles, CIP systems, balance tanks, mixing tanks, storage tanks, etc. Reactor Buffers systems including: • primary mix tanks • hold tanks • day tanks • bulk tanks CIP systems including: • day tanks • bulk tanks • skid delivery tanks Fermentor or mix tank Tulip tank Utility systems including: • ammonia storage • CO2 storage • inlet water • dearator systems • condensate receivers • boiler drums • fuel oil storage • various sumps • waste tanks • neutralisation tanks Refer to bulletin BE 57-101 and BE 57-102 for appropriate probe selection. 5 DIMENSIONS in mm (inches) 52 (2.05) 58 (2.28) 60 (2.36) 175 (6.89) Cable entry 43° 109 (4.28) Integral Electronics 43° View 52 (2.05) 58 (2.28) 60 (2.36) 19 (0.75) 70 (2.75) 89 (3.50) Cable entry 102 (4.00) 2 holes Ø 9,5 (0.37) 43° 840 or 3660 (33 or 144) 95 (3.75) 108 (4.25) Remote Electronics ELECTRICAL WIRING HART® key 0% 100 % Standard shielded twisted cable recommended. Galvanic Barrier (only needed for intrinsically safe units): HART®: max. 28,4 V DC @ 124 mA Foundation Fieldbus™ / Profibus PA™: max. 17,5 V DC @ 380 mA Ex 6 Non Ex A complete measuring system consists of: S E L E C T I O N D ATA 1. Eclipse 705 transmitter head/electronics 2. Eclipse 705 GWR probe 3. Free of charge: Eclipse 705 DTM (PACTware™) can be downloaded from www.magnetrol.com. 4. Option: MACTek Viator USB HART® interface: order code: 070-3004-002 1. Order code for ECLIPSE 705 transmitter head/electronics BASIC MODEl NUMBER 7 0 5 Eclipse 705 guided wave radar transmitter POWER 5 24 V DC, two wire loop powered OUTPUT AND ElECTRONICS 1 1 2 3 0 A 0 0 4-20 mA with HART® – standard electronics (SFF of 84,5 %) 4-20 mA with HART® – SIl enhanced electronics (SFF of 91 %) – certified➀ Foundation Fieldbus™ communication Profibus PA™ communication ➀ Not available with 7MH probe. ACCESSORIES A 0 Housing cover with glass window Blind housing cover MOUNTING / HOUSING MATERIAl / APPROVAl ➀ ➁ Integral mount electronics 304 SST – IP 67 1 3 A 3 Weatherproof ATEX intrinsically safe (digit 5 = 1) / ATEX FISCO (digit 5 = 2 or 3) 2 3 B 3 Weatherproof ATEX intrinsically safe (digit 5 = 1) / ATEX FISCO (digit 5 = 2 or 3) 2 9 B 9 Weatherproof ATEX intrinsically safe (digit 5 = 1) / ATEX FISCO (digit 5 = 2 or 3) 84 cm (33") remote mount electronics 304 SST – IP 67 3,66 m (144") remote mount electronics (consult factory for applications with εr < 10) 304 SST – IP 67 ➀ Other housing materials / approvals are available; refer to bulletin BE 57-101. ➁ Consult factory for FM, CSA or other approvals. CABlE ENTRY 7 0 5 5 1 M20 x 1,5 (2 entries – 1 plugged) 1 complete order code for ECLIPSE 705 transmitter head/electronics X = product with a specific customer requirement 7 DIMENSIONS in mm (inches) Process Connection 6 (0.25) Ø Rod Process Connection 60 (2.36) 13 (0.50) Ø Rod Probe Insertion Length 3/4" Tri-Clamp® connection max. 1,80 m (72") 8 7MF: 60 (2.36) 7MH: 70 (2.76) Probe Insertion Length All except 3/4" Tri-Clamp® connection max. 6,10 m (240") Tri-Clamp® DIN 11851 Varivent NEUMO BioControl DIN 11864-1 Type A SMS 2. Order code for ECLIPSE 705 - hygienic GWR probe for liquids BASIC MODEl NUMBER 7 M F Hygienic single rod with PTFE seal ➀ See mounting considerations on page 4 for ε ≥ 1,9 and < 10. r (dielectric range: ≥ 1,9/10)➀ PROBE MATERIAl (0,4 µm Ra (15 Ra) electropolished surface finish) E G H 316/316l (1.4401/1.4404) stainless steel Al-6XN stainless steel (UNS N08367) Hastelloy® C22 (2.4602) PROCESS CONNECTION - SIZE/TYPE 2 P N 3/4" Tri-Clamp® 3 P N 1" - 11/2" Tri-Clamp® 4 P N 2" Tri-Clamp® 9 P N 21/2" Tri-Clamp® 5 P N 3" Tri-Clamp® 6 P N 4" Tri-Clamp® INSERTION lENGTH – Specify insertion length per cm (0.39") increment 0 3 0 1 8 0 6 1 0 7 M F minimum 30 cm (12") maximum 180 cm (72") for 3/4" process conn. size maximum 610 cm (240") for 1" up to 4" process conn. size complete order code for ECLIPSE hygienic GWR probe P N X = product with a specific customer requirement BASIC MODEl NUMBER 7 M H Hygienic single rod with PEEK® & 'O'-ring seal ➀ See mounting considerations on page 4 for ε ≥ 1,9 and < 10. r PROBE MATERIAl (0,4 µm Ra (15 Ra) electropolished surface finish) E G H l 316/316l (1.4401/1.4404) stainless steel Al-6XN stainless steel (UNS N08367) Hastelloy® C22 (2.4602) 316l (1.4435) stainless steel PROCESS CONNECTION - SIZE/TYPE 3 4 9 5 6 C D V D V E D S T P P P P P S S V N N N R Y Y 1" - 11/2" Tri-Clamp® 2" Tri-Clamp® 21/2" Tri-Clamp® 3" Tri-Clamp® 4" Tri-Clamp® DN 40 DIN 11851 DN 50 DIN 11851 Varivent Type N (mounting diameter 68 mm) D 50 NEUMO BioControl D 65 NEUMO BioControl D 80 NEUMO BioControl DN 50 DIN 11864-1 Type A DN 11/2" SMS DN 2" SMS PROCESS SEAl MATERIAl C 1 7 M H (dielectric range: ≥ 1,9/10)➀ PEEK® & Viton® GF 'O'-rings PEEK® & EPDM 'O'-rings -40 °C (-40 °F) / +150 °C (+300 °F) -40 °C (-40 °F) / +120 °C (+250 °F) INSERTION lENGTH – Specify insertion length per cm (0.39") increment 0 3 0 6 1 0 minimum 30 cm (12") maximum 610 cm (240") complete order code for ECLIPSE hygienic GWR probe X = product with a specific customer requirement 9 T R A N S M I T T E R S P E C I F I C AT I O N S FUNCTIONAL/PHYSICAL Description Specification Output 4-20 mA with HART®, 3,8 mA to 20,5 mA useable (meets NAMUR NE 43) – HART 6, Foundation Fieldbus™ H1 or Profibus PA™ H1 Power (at terminals) HART® + weatherproof: 11 to 36 V DC HART® + ATEX Intrinsically Safe: 11 to 28,4 V DC Foundation Fieldbus™ / Profibus PA™ + weatherproof: 9 to 32 V DC Foundation Fieldbus™ / Profibus PA™ + ATEX FISCO: 9 to 17,5 V DC Span Resolution 15 cm to 610 cm (6" to 240") Analog: 0,01 mA Display: 0,1 (cm or inch) loop Resistance 630 Ω @ 20,5 mA - 24 V DC Damping Adjustable 0-10 s Diagnostic Alarm Adjustable 3,6 mA, 22 mA, HOlD last output User Interface HART® communicator, AMS® or PACTware™, Foundation Fieldbus™, Profibus PA™ and/or 3-button keypad 2-line x 8-character lCD Display Menu language English/Spanish/French/German (Foundation Fieldbus™, Profibus PA™: English) Housing Material 304 stainless steel, IP 67 Approvals SIl➀ (Safety Integrity level) Electrical Data Standard electronics Enhanced electronics Equivalent Data Shock/Vibration Class Surge protection Net weight Foundation Fieldbus™ specifications ITK Version H1 Device Class Function Blocks Execution time Quiescent current draw Profibus PA specifications DD/CFF files Device revision Digital communication protocols Function Blocks Execution time Quiescent current draw GSD files ATEX II 1 G Ex ia IIC T4 Ga, intrinsically safe Foundation Fieldbus™ and Profibus PA™ units are ATEX FISCO (intrinsically safe) EHEDG (per TNO) and 3A certification Other approvals are available, consult factory for more details Functional safety to SIl 1 as 1oo1 / SIl 2 as 1oo2 in accordance to IEC 61508 – SFF of 84,5 % Functional safety to SIl 2 as 1oo1 in accordance to IEC 61508 – SFF of 91 % Certified for use in SIl 3 loops Ui = 28,4 V, li = 124 mA, Pi = 0,84 W (HART®) Ui = 17,5 V, li = 380 mA, Pi = 5,32 W (Foundation Fieldbus™ / Profibus PA™) Ci = 2,2 nF, li = 3 µH (HART®) Ci = 3 nF, li = 3 µH (Foundation Fieldbus™ / Profibus PA™) ANSI/ISA-S71.03 Class SA1 (Shock), ANSI/ISA-S71.03 Class VC2 (Vibration) Meets CE EN 61326 (1000V) 1,4 kg (3.1 lbs) – transmitter head / electronics only 5.0 link Master (lAS) – selectable ON/OFF 1 x RB, 4 x AI, 1 x TB and 1 x PID AI = 15 ms, PID = 40 ms 15 mA Available at www.fieldbus.org 0x01 Version 3.0 MBP (31.25 kbits/sec) 1 x PB, 4 x Al blocks, 1 x TB 15 ms 15 mA Available at www.profibus.com ➀ Not applicable for Foundation Fieldbus™ and Profibus PA™ units. 10 PERFORMANCE Description Specification Reference conditions linearity Accuracy Resolution Repeatability water based liquid oil based liquid water based liquid oil based liquid Reflection from water at +20 °C (+70 °F) with 1,8 m (72") single rod probe in metal vessel (CFD threshold) < 0,1 % of probe length or 1,0 mm (0.05"), whichever is greater < 0,3 % of probe length or 8 mm (0.3"), whichever is greater < 0,1 % of probe length or 2,5 mm (0.1"), whichever is greater ± 0,5 % of probe length or 13 mm (0.5"), whichever is greater ± 1,0 mm (0.1") < 2,5 mm (0.1") (± 0,025 % of volume when using strapping table) Hysteresis < 2,5 mm (0.1") Response Time < 1 second Warm-up Time < 5 seconds Ambient Temp. -40 °C to +80 °C (-40 °F to +175 °F) -20 °C to +70 °C (-5 °F to +160 °F) -40 °C to +70 °C (-40 °F to +160 °F) -20 °C to +70 °C (-5 °F to +160 °F) < 7,5 mm (0.3") within selected range Process Dielectric Effect Operating Temp. Effect – – – – blind transmitter with digital display for Ex ia with blind transmitter for Ex ia with digital display Approx. +0,02 % of probe length/°C for probes ≥ 2,5 m (8') Humidity 0-99 %, non-condensing Electromagnetic Compatibility Meets CE requirements (EN 61326: 1997 + A1 + A2) and NAMUR NE 21 (must be used in metallic vessel or stillwell) P R O B E S P E C I F I C AT I O N S Description Materials Probe diameter Mounting Probe length GWR probe specifications 316/316l (1.4401/1.4404), Hastelloy® C22 (2.4602) or Al-6XN stainless steel (UNS N08367); 7MH Probe also available in 316l (1.4435) stainless steel 7MF: PTFE (GRAS 21CFR177-1550 and USP <88> Class VI at 121 °C) Process seal 7MH: PEEK & 'O'-ring in Viton or EPDM (GRAS 21CFR177-1550 and USP <88> Class VI at 121 °C) 13 mm (0.50") or 6 mm (0.25") Blocking distance (top) Transition Zone➀ (bottom) Process Temp. Max Min Max Process Pressure Max Viscosity Dielectric Range Media coating See mounting considerations on page 4 From 30 cm to 610 cm (12" to 240") (selectable per 1 cm) 0 mm up to 910 mm (0" up to 36") - depending probe length (adjustable) εr ≥ 10: 25 mm (1") +150 °C @ 13,8 bar (+300 °F @ 200 psi) for 7MH with Viton GF ‘O’-rings and 7MF +120 °C @ 13,8 bar (+250 °F @ 200 psi) for 7MH with EPDM ‘O’-rings -40 °C @ 13,8 bar (-40 °F @ 200 psi) 13,8 bar @ +150 °C (200 psi @ +300 °F) for 7MH with Viton GF ‘O’-rings and 7MF 13, 8 bar @ +120 °C (200 psi @ +250 °F) for 7MH with EPDM ‘O’-rings 10.000 mPa.s (cP) – consult factory in case of agitation/turbulence εr 10-100 (depending installation conditions, down to εr ≥ 1,9) – liquids Max error of 10 % of coated length. % Error is related to dielectric of medium, thickness of coating and coated probe length above level. ➀ Transition Zone is dielectric dependent; εr = dielectric permitivity. It is recommended to set 4-20 mA signal outside the transition zones whenever possible. 11 Process pressure (bar) T E M P E R AT U R E - P R E S S U R E R AT I N G F O R E C L I P S E P R O B E S E A L S Process temperature (°C) Process pressure (bar) 7MF Process temperature (°C) 7MH with Viton GF 'O'-rings 7MH with EPDM 'O'-rings QUALITY ASSURANCE - ISO 9001:2008 THE QUAlITY ASSURANCE SYSTEM IN PlACE AT MAGNETROl GUARANTEES THE HIGHEST lEVEl OF QUAlITY DURING THE DESIGN, THE CONSTRUCTION AND THE SERVICE OF CONTROlS. OUR QUAlITY ASSURANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2008 AND OUR TOTAl COMPANY IS COMMITTED TO PROVIDING FUll CUSTOMER SATISFACTION BOTH IN QUAlITY PRODUCTS AND QUAlITY SERVICE. PRODUCT WARRANTY :2008 All MAGNETROl ElECTRONIC AND UlTRASONIC lEVEl CONTROlS ARE WARRANTED FREE OF DEFECTS IN MATERIAlS AND WORKMANSHIP FOR 18 MONTHS FROM THE DATE OF ORIGINAl FACTORY SHIPMENT. IF RETURNED WITHIN THE WARRANTY PERIOD; AND, UPON FACTORY INSPECTION OF THE CONTROl, THE CAUSE OF THE ClAIM IS DETERMINED TO BE COVERED UNDER THE WARRANTY; THEN, MAGNETROl INTERNATIONAl WIll REPAIR OR REPlACE THE CONTROl AT NO COST TO THE PURCHASER (OR OWNER) OTHER THAN TRANSPORTATION. MAGNETROl SHAll NOT BE lIABlE FOR MISAPPlICATION, lABOR ClAIMS, DIRECT OR CONSEQUENTIAl DAMAGE OR EXPENSE ARISING FROM THE INSTAllATION OR USE OF THE EQUIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPlIED, EXCEPT, SPECIAl WRITTEN WARRANTIES COVERING SOME MAGNETROl PRODUCTS. BUllETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS Heikensstraat 6, 9240 Zele, België -Belgique Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] INDIA B-506, Sagar Tech Plaza, Saki Naka Junction, Andheri (E), Mumbai - 400072 Tel. +91 22 2850 7903 • Fax. +91 22 2850 7904 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected] RUSSIA 198095 Saint-Petersburg, Marshala Govorova street, house 35A, office 427 Tel. +7 812 320 70 87 • E-Mail: [email protected] U.A.E. UNITED KINGDOM DAFZA Office 5EA 722 • PO Box 293671 • Dubai Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected] Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected] www.magnetrol.com BENELUX FRANCE OUR NEAREST REPRESENTATIVE BE 57-110.4 JUNE 2016 May 2011