BE57-110-4 Eclipse705Hygienic

Guided Wave Radar
Level Transmitter
®
705
FOR HYGIENIC USE
DESCRIPTION
The Eclipse® 705 Transmitter is a loop-powered, 24 V DC
liquid-level transmitter based on the revolutionary Guided
Wave Radar (GWR) technology. Encompassing a number
of significant engineering accomplishments, this leading
edge level transmitter is designed to provide measurement
performance well beyond that of many traditional technologies, including “through-air” radar.
The Eclipse® 705 offers enhanced reliability, as demonstrated by a Safe Failure Fraction of 91 %.
Measures real «LEVEL, VOLUME, INTERFACE»
F E AT U R E S
* “REAl lEVEl”, measurement not affected by media variables eg. dielectrics, pressure, density, pH, viscosity, ...
* Can measure reliably to very top of vessel and to the bottom of the probe.
* Two-wire, intrinsically safe loop powered level transmitter.
* 20-point custom strapping table for volumetric output.
* Housing can be removed without depressurising the vessel.
* Two-line, 8-character lCD and 3-button keypad.
* Suitable design for CIP/SIP cleaning.
* Integral or remote electronics.
* Suited for SIl 2 / SIl 3 loops (full FMEDA report and certificate available).
* Designed to Bio Processing Equipment (BPE) standards.
* The certificate of conformity includes certification of 'O'rings, TFE, and PEEK as 21CFR-177 GRAS and USP
<88> Class VI at 121 °C, and metallic material CMTR's
and surface finish specification.
FEBRUARY 2003
BPE
A G E N C Y A P P R O VA L S
Agency
ATEX
TNO
MEDIA: From non conductive liquids up to water-based
media (dielectric 1,9 - 100).
VESSELS: Most process or storage vessels.
CONDITIONS: All level measurement and control applications
including process conditions exhibiting visible vapours, foam,
surface agitation, bubbling or boiling, high fill/empty rates, low
level and varying dielectric media or specific gravity.
A P P L I C AT I O N S
Approvals
II 1 G Ex ia IIC T4 Ga, intrinsically safe
II 1 G Ex ia IIC T4 Ga, FISCO – intrinsically safe ➀
Hygienic Machinery Directive 98/37/EC annex 1,
section 2,1
EN 1672 part 2, Hygienic requirements
EHEDG doc. 2 (second edit. March 2000) and
doc. 8 (July 1993)
FM/CSA ➁
IEC ➁
Russian Authorisation Standards ➁
Other approvals are available, consult factory for more details
➀ Foundation Fieldbus™ and Profibus PA™ units
➁ Consult factory for proper model numbers and classifications
Worldwide level and flow solutions
TECHNOLOGY
Eclipse® Guided Wave Radar is based upon the technology
of TDR (Time Domain Reflectometry). TDR utilises pulses
of electromagnetic energy transmitted down a wave guide
(probe). When a pulse reaches a liquid surface that has a
higher dielectric constant than the air (εr of 1) in which it is
traveling, the pulse is reflected. The travelling time of the
pulse is measured via ultra high speed timing circuitry that
provides an accurate measure of the liquid level.
Principle of operation
Reflected
Pulse
Initial
Pulse
signal propagation
P A C T w a r e ™ P C S O F T WA R E P R O G R A M
FDT technology provides an open communication interface between field instruments of various communication
protocols and the host/ DCS system. The DTM driver is
typical for one type of instrument and delivers the full functionality of the device added with graphical user interface
via a laptop or PC. Magnetrol transmitters use the free
shareware PACTware™ software to support DTM drivers
and the FDT functionality. Via PACTware™ it becomes
easy to configure, monitor and diagnose a Magnetrol
transmitter from distance or even to call for factory assistance over the internet via the supply of screenshots of
echo curves and trending graphs. Magnetrol DTM library
HART® has passed the dtmINSPECTOR, the official FDT
interoperability test and certification tool. The Magnetrol
DTM’s are free of charge and can be downloaded from
www.magnetrol.com.
2
Magnetrol recommends the VIATOR®
USB HART® Interface
from MACTek®
Corporation.
P R O B E & H O U S I N G F E AT U R E S
Stainless steel housing
with probe
Eclipse model 705 transmitter in a 304 stainless steel
housing for use in a variety
of hygienic applications.
The probe has a 0,4 µm Ra
(15 Ra) electropolished surface finish and is available
with 3/4" through 3" TriClamp® process connections. Other process connections are available upon
request.
1 1/2" Tri-Clamp®
connection with bend
Multiple bending allows the
rod to be profiled to any tank
shape. Measurement is possible down to the probe tip,
eliminating the “dead” volume in the bottom of a tank
that cannot usually be measured.
Segmented Hygienic Probe
Segmented probes are available should the probe be
inserted or removed with limited headroom above the vessel (segmented lengths are specified by the customer).
Contact the factory for details.
3/4" Tri-Clamp®
connection without bend
6 mm (0.25") diameter
probes suitable for use in
smaller vessels where
space is at a premium.
Available in lengths up to
180 cm (72").
Stainless steel housing
Compact, single compartment, 304 stainless steel housing
with a 0,82 µm Ra (32 Ra) surface finish.
3
M O U N T I N G C O N S I D E R AT I O N S F O R S I N G L E R O D G W R P R O B E S
1. Turbulence
The bottom of the probe should be stabilised if turbulence will cause a deflection of more than 75 mm at 3 m
(3" at 10') of length. The probe should not make contact
with the side wall of a metal tank. The use of a capture
ring at the lowest point on the probe will prevent unwanted probe movement, while maintaining cleanability.
2. Nozzles: do not restrict the performance by ensuring the following:
1. Nozzle must be 19 mm (3/4") diameter (A) or larger.
2. Nozzle inside diameter (A) should be ≥ to nozzle
height (B). If this is not the case, it is recommended
to adjust BlOCKING DISTANCE and/or SENSITIVITY settings.
A
B
50 mm (2") I.D.
6 mm (0,25") thick
typically 13 mm (0,5")
3. Metallic (conductive) obstructions in tank
A metal stillwell/cage of max. 6"/DN150 size or a metal
tank wall within 450 mm (18") of the probe mounting will
allow the unit operate accurately in media with
dielectrics down to εr 1.9.
Note: objects (eg. shoulders or agitator blades) can be
within 6 mm (1/4"), if Pactware is used for loop tuning.
Distance to probe
< 13 mm (0.5")
Acceptable objects
Continuous, smooth, parallel,
conductive surface (e.g. metal
tank wall); probe should not touch
tank wall
4. Non-metallic vessels
1. Flange (metal) mounting is recommended for optimum performance.
2. Mount probe more than 13 mm (0.5") from vesselwall.
4
H Y G I E N I C A P P L I C AT I O N E X A M P L E S
The model 705 transmitters are presently installed in a variety of media systems including bioreactors, fermenters, media storage, crystallisers, decanters, ultra filtration skid receivers, cook kettles, CIP systems, balance tanks, mixing tanks, storage
tanks, etc.
Reactor
Buffers systems including:
• primary mix tanks
• hold tanks
• day tanks
• bulk tanks
CIP systems including:
• day tanks
• bulk tanks
• skid delivery tanks
Fermentor or mix tank
Tulip tank
Utility systems including:
• ammonia storage
• CO2 storage
• inlet water
• dearator systems
• condensate receivers
• boiler drums
• fuel oil storage
• various sumps
• waste tanks
• neutralisation tanks
Refer to bulletin BE 57-101 and BE 57-102 for
appropriate probe selection.
5
DIMENSIONS in mm (inches)
52
(2.05)
58
(2.28)
60
(2.36)
175
(6.89)
Cable entry
43°
109
(4.28)
Integral Electronics
43° View
52
(2.05)
58
(2.28)
60
(2.36)
19
(0.75)
70
(2.75)
89
(3.50)
Cable entry
102
(4.00)
2 holes
Ø 9,5
(0.37)
43°
840 or 3660
(33 or 144)
95
(3.75)
108
(4.25)
Remote Electronics
ELECTRICAL WIRING
HART® key
0%
100 %
Standard shielded
twisted cable
recommended.
Galvanic Barrier (only needed for intrinsically safe units):
HART®: max. 28,4 V DC @ 124 mA
Foundation Fieldbus™ / Profibus PA™: max. 17,5 V DC @ 380 mA
Ex
6
Non Ex
A complete measuring system consists of:
S E L E C T I O N D ATA
1. Eclipse 705 transmitter head/electronics
2. Eclipse 705 GWR probe
3. Free of charge: Eclipse 705 DTM (PACTware™) can be downloaded from www.magnetrol.com.
4. Option: MACTek Viator USB HART® interface: order code: 070-3004-002
1. Order code for ECLIPSE 705 transmitter head/electronics
BASIC MODEl NUMBER
7 0 5
Eclipse 705 guided wave radar transmitter
POWER
5
24 V DC, two wire loop powered
OUTPUT AND ElECTRONICS
1
1
2
3
0
A
0
0
4-20 mA with HART® – standard electronics (SFF of 84,5 %)
4-20 mA with HART® – SIl enhanced electronics (SFF of 91 %) – certified➀
Foundation Fieldbus™ communication
Profibus PA™ communication
➀ Not available with 7MH probe.
ACCESSORIES
A
0
Housing cover with glass window
Blind housing cover
MOUNTING / HOUSING MATERIAl / APPROVAl ➀ ➁
Integral mount electronics
304 SST – IP 67
1 3
A 3
Weatherproof
ATEX intrinsically safe (digit 5 = 1) / ATEX FISCO (digit 5 = 2 or 3)
2 3
B 3
Weatherproof
ATEX intrinsically safe (digit 5 = 1) / ATEX FISCO (digit 5 = 2 or 3)
2 9
B 9
Weatherproof
ATEX intrinsically safe (digit 5 = 1) / ATEX FISCO (digit 5 = 2 or 3)
84 cm (33") remote mount electronics
304 SST – IP 67
3,66 m (144") remote mount electronics (consult factory for applications with εr < 10)
304 SST – IP 67
➀ Other housing materials / approvals are available; refer to bulletin BE 57-101.
➁ Consult factory for FM, CSA or other approvals.
CABlE ENTRY
7 0 5
5
1
M20 x 1,5 (2 entries – 1 plugged)
1
complete order code for ECLIPSE 705 transmitter head/electronics
X = product with a specific customer requirement
7
DIMENSIONS in mm (inches)
Process
Connection
6 (0.25)
Ø Rod
Process
Connection
60
(2.36)
13 (0.50)
Ø Rod
Probe
Insertion
Length
3/4" Tri-Clamp® connection
max. 1,80 m (72")
8
7MF: 60 (2.36)
7MH: 70 (2.76)
Probe
Insertion
Length
All except 3/4" Tri-Clamp® connection
max. 6,10 m (240")
Tri-Clamp®
DIN 11851
Varivent
NEUMO BioControl
DIN 11864-1 Type A
SMS
2. Order code for ECLIPSE 705 - hygienic GWR probe for liquids
BASIC MODEl NUMBER
7 M F
Hygienic single rod with PTFE seal
➀ See mounting considerations on page 4 for ε ≥ 1,9 and < 10.
r
(dielectric range: ≥ 1,9/10)➀
PROBE MATERIAl (0,4 µm Ra (15 Ra) electropolished surface finish)
E
G
H
316/316l (1.4401/1.4404) stainless steel
Al-6XN stainless steel (UNS N08367)
Hastelloy® C22 (2.4602)
PROCESS CONNECTION - SIZE/TYPE
2 P N 3/4" Tri-Clamp®
3 P N 1" - 11/2" Tri-Clamp®
4 P N 2" Tri-Clamp®
9 P N 21/2" Tri-Clamp®
5 P N 3" Tri-Clamp®
6 P N 4" Tri-Clamp®
INSERTION lENGTH – Specify insertion length per cm (0.39") increment
0 3 0
1 8 0
6 1 0
7 M F
minimum 30 cm (12")
maximum 180 cm (72") for 3/4" process conn. size
maximum 610 cm (240") for 1" up to 4" process conn. size
complete order code for ECLIPSE hygienic GWR probe
P N
X = product with a specific customer requirement
BASIC MODEl NUMBER
7 M H
Hygienic single rod with PEEK® & 'O'-ring seal
➀ See mounting considerations on page 4 for ε ≥ 1,9 and < 10.
r
PROBE MATERIAl (0,4 µm Ra (15 Ra) electropolished surface finish)
E
G
H
l
316/316l (1.4401/1.4404) stainless steel
Al-6XN stainless steel (UNS N08367)
Hastelloy® C22 (2.4602)
316l (1.4435) stainless steel
PROCESS CONNECTION - SIZE/TYPE
3
4
9
5
6
C
D
V
D
V
E
D
S
T
P
P
P
P
P
S
S
V
N
N
N
R
Y
Y
1" - 11/2" Tri-Clamp®
2" Tri-Clamp®
21/2" Tri-Clamp®
3" Tri-Clamp®
4" Tri-Clamp®
DN 40 DIN 11851
DN 50 DIN 11851
Varivent Type N (mounting diameter 68 mm)
D 50 NEUMO BioControl
D 65 NEUMO BioControl
D 80 NEUMO BioControl
DN 50 DIN 11864-1 Type A
DN 11/2" SMS
DN 2" SMS
PROCESS SEAl MATERIAl
C
1
7 M H
(dielectric range: ≥ 1,9/10)➀
PEEK® & Viton® GF 'O'-rings
PEEK® & EPDM 'O'-rings
-40 °C (-40 °F) / +150 °C (+300 °F)
-40 °C (-40 °F) / +120 °C (+250 °F)
INSERTION lENGTH – Specify insertion length per cm (0.39") increment
0 3 0
6 1 0
minimum 30 cm (12")
maximum 610 cm (240")
complete order code for ECLIPSE hygienic GWR probe
X = product with a specific customer requirement
9
T R A N S M I T T E R S P E C I F I C AT I O N S
FUNCTIONAL/PHYSICAL
Description
Specification
Output
4-20 mA with HART®, 3,8 mA to 20,5 mA useable (meets NAMUR NE 43) – HART 6,
Foundation Fieldbus™ H1 or Profibus PA™ H1
Power (at terminals)
HART® + weatherproof: 11 to 36 V DC
HART® + ATEX Intrinsically Safe: 11 to 28,4 V DC
Foundation Fieldbus™ / Profibus PA™ + weatherproof: 9 to 32 V DC
Foundation Fieldbus™ / Profibus PA™ + ATEX FISCO: 9 to 17,5 V DC
Span
Resolution
15 cm to 610 cm (6" to 240")
Analog: 0,01 mA
Display: 0,1 (cm or inch)
loop Resistance
630 Ω @ 20,5 mA - 24 V DC
Damping
Adjustable 0-10 s
Diagnostic Alarm
Adjustable 3,6 mA, 22 mA, HOlD last output
User Interface
HART® communicator, AMS® or PACTware™, Foundation Fieldbus™, Profibus PA™
and/or 3-button keypad
2-line x 8-character lCD
Display
Menu language
English/Spanish/French/German (Foundation Fieldbus™, Profibus PA™: English)
Housing Material
304 stainless steel, IP 67
Approvals
SIl➀
(Safety Integrity level)
Electrical Data
Standard
electronics
Enhanced
electronics
Equivalent Data
Shock/Vibration Class
Surge protection
Net weight
Foundation Fieldbus™
specifications
ITK Version
H1 Device Class
Function Blocks
Execution time
Quiescent current draw
Profibus PA
specifications
DD/CFF files
Device revision
Digital communication
protocols
Function Blocks
Execution time
Quiescent current draw
GSD files
ATEX II 1 G Ex ia IIC T4 Ga, intrinsically safe
Foundation Fieldbus™ and Profibus PA™ units are ATEX FISCO (intrinsically safe)
EHEDG (per TNO) and 3A certification
Other approvals are available, consult factory for more details
Functional safety to SIl 1 as 1oo1 / SIl 2 as 1oo2 in accordance to IEC 61508 – SFF of 84,5 %
Functional safety to SIl 2 as 1oo1 in accordance to IEC 61508 – SFF of 91 %
Certified for use in SIl 3 loops
Ui = 28,4 V, li = 124 mA, Pi = 0,84 W (HART®)
Ui = 17,5 V, li = 380 mA, Pi = 5,32 W (Foundation Fieldbus™ / Profibus PA™)
Ci = 2,2 nF, li = 3 µH (HART®)
Ci = 3 nF, li = 3 µH (Foundation Fieldbus™ / Profibus PA™)
ANSI/ISA-S71.03 Class SA1 (Shock), ANSI/ISA-S71.03 Class VC2 (Vibration)
Meets CE EN 61326 (1000V)
1,4 kg (3.1 lbs) – transmitter head / electronics only
5.0
link Master (lAS) – selectable ON/OFF
1 x RB, 4 x AI, 1 x TB and 1 x PID
AI = 15 ms, PID = 40 ms
15 mA
Available at www.fieldbus.org
0x01
Version 3.0 MBP (31.25 kbits/sec)
1 x PB, 4 x Al blocks, 1 x TB
15 ms
15 mA
Available at www.profibus.com
➀ Not applicable for Foundation Fieldbus™ and Profibus PA™ units.
10
PERFORMANCE
Description
Specification
Reference conditions
linearity
Accuracy
Resolution
Repeatability
water based liquid
oil based liquid
water based liquid
oil based liquid
Reflection from water at +20 °C (+70 °F) with 1,8 m (72") single rod probe in metal vessel
(CFD threshold)
< 0,1 % of probe length or 1,0 mm (0.05"), whichever is greater
< 0,3 % of probe length or 8 mm (0.3"), whichever is greater
< 0,1 % of probe length or 2,5 mm (0.1"), whichever is greater
± 0,5 % of probe length or 13 mm (0.5"), whichever is greater
± 1,0 mm (0.1")
< 2,5 mm (0.1") (± 0,025 % of volume when using strapping table)
Hysteresis
< 2,5 mm (0.1")
Response Time
< 1 second
Warm-up Time
< 5 seconds
Ambient Temp.
-40 °C to +80 °C (-40 °F to +175 °F)
-20 °C to +70 °C (-5 °F to +160 °F)
-40 °C to +70 °C (-40 °F to +160 °F)
-20 °C to +70 °C (-5 °F to +160 °F)
< 7,5 mm (0.3") within selected range
Process Dielectric Effect
Operating Temp. Effect
–
–
–
–
blind transmitter
with digital display
for Ex ia with blind transmitter
for Ex ia with digital display
Approx. +0,02 % of probe length/°C for probes ≥ 2,5 m (8')
Humidity
0-99 %, non-condensing
Electromagnetic Compatibility
Meets CE requirements (EN 61326: 1997 + A1 + A2) and NAMUR NE 21
(must be used in metallic vessel or stillwell)
P R O B E S P E C I F I C AT I O N S
Description
Materials
Probe diameter
Mounting
Probe length
GWR probe specifications
316/316l (1.4401/1.4404), Hastelloy® C22 (2.4602) or Al-6XN stainless steel (UNS N08367); 7MH
Probe
also available in 316l (1.4435) stainless steel
7MF: PTFE (GRAS 21CFR177-1550 and USP <88> Class VI at 121 °C)
Process seal
7MH: PEEK & 'O'-ring in Viton or EPDM (GRAS 21CFR177-1550 and USP <88> Class VI at 121 °C)
13 mm (0.50") or 6 mm (0.25")
Blocking distance (top)
Transition Zone➀ (bottom)
Process Temp.
Max
Min
Max Process Pressure
Max Viscosity
Dielectric Range
Media coating
See mounting considerations on page 4
From 30 cm to 610 cm (12" to 240") (selectable per 1 cm)
0 mm up to 910 mm (0" up to 36") - depending probe length (adjustable)
εr ≥ 10: 25 mm (1")
+150 °C @ 13,8 bar (+300 °F @ 200 psi) for 7MH with Viton GF ‘O’-rings and 7MF
+120 °C @ 13,8 bar (+250 °F @ 200 psi) for 7MH with EPDM ‘O’-rings
-40 °C @ 13,8 bar (-40 °F @ 200 psi)
13,8 bar @ +150 °C (200 psi @ +300 °F) for 7MH with Viton GF ‘O’-rings and 7MF
13, 8 bar @ +120 °C (200 psi @ +250 °F) for 7MH with EPDM ‘O’-rings
10.000 mPa.s (cP) – consult factory in case of agitation/turbulence
εr 10-100 (depending installation conditions, down to εr ≥ 1,9) – liquids
Max error of 10 % of coated length. % Error is related to dielectric of medium, thickness of coating and
coated probe length above level.
➀ Transition Zone is dielectric dependent; εr = dielectric permitivity. It is recommended to set 4-20 mA signal outside the transition zones whenever possible.
11
Process pressure (bar)
T E M P E R AT U R E - P R E S S U R E R AT I N G F O R E C L I P S E P R O B E S E A L S
Process temperature (°C)
Process pressure (bar)
7MF
Process temperature (°C)
7MH with Viton GF 'O'-rings
7MH with EPDM 'O'-rings
QUALITY ASSURANCE - ISO 9001:2008
THE QUAlITY ASSURANCE SYSTEM IN PlACE AT MAGNETROl GUARANTEES THE HIGHEST lEVEl OF QUAlITY DURING THE DESIGN,
THE CONSTRUCTION AND THE SERVICE OF CONTROlS.
OUR QUAlITY ASSURANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2008 AND OUR TOTAl COMPANY IS COMMITTED TO
PROVIDING FUll CUSTOMER SATISFACTION BOTH IN QUAlITY PRODUCTS AND QUAlITY SERVICE.
PRODUCT WARRANTY
:2008
All MAGNETROl ElECTRONIC AND UlTRASONIC lEVEl CONTROlS ARE WARRANTED FREE OF DEFECTS IN MATERIAlS AND WORKMANSHIP FOR 18 MONTHS FROM THE DATE OF ORIGINAl FACTORY SHIPMENT. IF RETURNED WITHIN THE WARRANTY PERIOD; AND, UPON FACTORY INSPECTION OF
THE CONTROl, THE CAUSE OF THE ClAIM IS DETERMINED TO BE COVERED UNDER THE WARRANTY; THEN, MAGNETROl INTERNATIONAl WIll REPAIR OR REPlACE
THE CONTROl AT NO COST TO THE PURCHASER (OR OWNER) OTHER THAN TRANSPORTATION.
MAGNETROl SHAll NOT BE lIABlE FOR MISAPPlICATION, lABOR ClAIMS, DIRECT OR CONSEQUENTIAl DAMAGE OR EXPENSE ARISING FROM THE INSTAllATION
OR USE OF THE EQUIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPlIED, EXCEPT, SPECIAl WRITTEN WARRANTIES COVERING SOME MAGNETROl
PRODUCTS.
BUllETIN N°:
EFFECTIVE:
SUPERSEDES:
UNDER RESERVE OF MODIFICATIONS
Heikensstraat 6, 9240 Zele, België -Belgique
Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: info@magnetrol.be
DEUTSCHLAND
Alte Ziegelei 2-4, D-51491 Overath
Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: vertrieb@magnetrol.de
INDIA
B-506, Sagar Tech Plaza, Saki Naka Junction, Andheri (E), Mumbai - 400072
Tel. +91 22 2850 7903 • Fax. +91 22 2850 7904 • E-Mail: info@magnetrolindia.com
ITALIA
Via Arese 12, I-20159 Milano
Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: mit.gen@magnetrol.it
RUSSIA
198095 Saint-Petersburg, Marshala Govorova street, house 35A, office 427
Tel. +7 812 320 70 87 • E-Mail: info@magnetrol.ru
U.A.E.
UNITED
KINGDOM
DAFZA Office 5EA 722 • PO Box 293671 • Dubai
Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: info@magnetrol.ae
Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL
Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: sales@magnetrol.co.uk
www.magnetrol.com
BENELUX
FRANCE
OUR NEAREST REPRESENTATIVE
BE 57-110.4
JUNE 2016
May 2011