STR-W6756 Datasheet

STR-W6756
Quasi-Resonant Topology
Primary Switching Regulators
Features and Benefits
▪ Quasi-resonant topology IC  Low EMI noise and soft
switching
▪ Bottom-skip mode  Improved system efficiency over
the entire output load by avoiding increase of switching
frequency
▪ Auto-Standby mode  Lowers input power at very light
output load condition
▪ Avalanche-guaranteed MOSFET  Improves system-level
reliability and does not require VDSS derating
▪ 650 V / 0.73 Ω
▪ Various protections  Improved system-level reliability
Continued on the next page…
Package: 6-pin TO-220
Description
The STR-W6756 is a quasi-resonant topology IC designed for
SMPS applications. It shows lower EMI noise characteristics
than conventional PWM solutions, especially at greater than
2 MHz. It also provides a soft-switching mode to turn on the
internal MOSFET at close to zero voltage (VDS bottom point)
by use of the resonant characteristic of primary inductance
and a resonant capacitor.
The package is a fully molded TO-220, which contains the
controller chip (MIC) and MOSFET, enabling output power up
to 140 W with universal input or 240 W with a 230 VAC input.
The bottom-skip mode skips the first bottom of VDS and turns
on the MOSFET at the second bottom point, to minimize an
increase of operating frequency at light output load, improving
system-level efficiency over the entire load range.
There are two standby modes available to reduce the input power
under very light load conditions. The first is Auto-Standby
mode, which is internally triggered by periodic sensing, and
the other is a manual standby mode, which is executed by
clamping the secondary output. In general applications, the
manual standby mode reduces the input power further compared
to Auto-Standby mode.
The soft-start mode minimizes surge voltage and reduces
power stress to the MOSFET and to the secondary rectifying
Continued on the next page…
Not to scale
Typical Application Diagram
+B
A
ErrAmp
P
S1
GND
D
VCC
1
Standby
ON/OFF
D
LowB
4
STR-W6756
B
S2
SI
Standby
Out
Controller
(MIC)
GND
6
FB
3
S/GND
7
OCP/BD
5
RX
SS /OLP
A
B
For ErrAmp, Sanken SE series device recommended
For SI, Sanken linear regulator IC recommended
CX
ROCP
28103.33
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Quasi-Resonant Topology
Primary Switching Regulators
STR-W6756
Features and Benefits (continued)
Description (continued)
▫ Pulse-by-pulse drain overcurrent limiting
▫ Overvoltage protection (bias winding voltage sensing),
with latch
▫ Overload protection with latch
▫ Maximum on-time limit
diodes during the start-up sequence. Various protections such as
overvoltage, overload, overcurrent, maximum on-time protections
and avalanche-energy-guaranteed MOSFET secure good systemlevel reliability.
Applications include the following:
▪ Set Top Box
▪ LCD PC monitor, LCD TV
▪ Printer, Scanner
▪ SMPS power supplies
Selection Guide
Part Number
Package
STR-W6756
TO-220
Absolute Maximum Ratings at TA = 25°C
Parameter
Drain Current1
Maximum Switching Current2
Single Pulse Avalanche Energy3
Input Voltage for Controller (MIC)
SS/OLP Terminal Voltage
FB Terminal Inflow Current
FB Terminal Voltage
OCP/BD Terminal Voltage
MOSFET Power Dissipation4
Symbol
IDpeak
IDmax
EAS
VCC
VSSOLP
IFB
VFB
VOCPBD
PD1
Conditions
Single pulse
TA = –20°C to 125°C
Single pulse, VDD = 99 V, L = 20 mH, ILpeak = 6.05 A
IFB within the limits of IFB
With infinite heatsink
Without heatsink
VCC × ICC
Recommended operation temperature, see cautions
Controller (MIC) Power Dissipation
PD2
Operating Internal Leadframe Temperature
TF
Operating Ambient Temperature
TOP
Storage Temperature
Tstg
Channel Temperature
Tch
1Refer to figure 2
2I
DMAX is the drain current determined by the drive voltage of the IC and the threshold voltage, Vth, of the MOSFET
3Refer to figure 3
4Refer to figure 5
Rating
15
15
400
35
–0.5 to 6.0
10
–0.5 to 9.0
–1.5 to 5.0
29
1.3
0.8
–20 to 115
–20 to 115
–40 to 125
150
Unit
A
A
mJ
V
V
mA
V
V
W
W
W
°C
°C
°C
°C
All performance characteristics given are typical values for circuit or
system baseline design only and are at the nominal operating voltage and
an ambient temperature, TA, of 25°C, unless otherwise stated.
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Quasi-Resonant Topology
Primary Switching Regulators
STR-W6756
4
VCC
+
-
Reg and
Iconst
Start
Stop
Burst
R
1
Delay
Q
Burst
Control
D
Control IC
Drive
Reg
Protection
Latch
S
OVP
3
S/GND
R Q
S
Q
S
R
OSC
Max On
+
-
BSD
+
OCP
BD
Bottom Select
OLP
Soft Start
6
FB
+
FB +
+
-
OCP/BD
7
SS/OLP
Counter
5
Terminal List Table
Number
Name
Description
Functions
1
D
2
NC
Drain
MOSFET drain
Clipped
No connection
3
S/GND
Source/ground terminal
MOSFET source and ground
4
VCC
Power supply terminal
Input of power supply for control circuit
5
SS/OLP
Soft Start/Overload Protection terminal
Input to set delay for Overload protection and Soft Start operation
6
FB
Feedback terminal
Input for Constant Voltage Control and Burst (intermittent) Mode
oscillation control signals
7
OCP/BD
Overcurrent Protection/Bottom Detection
Input for overcurrent detection and bottom detection signals
Figure 1 – MOSFET Safe Operating Area
Derating Curve
Figure 2 – MOSFET Safe Operating Area
Drain Current versus Voltage
at TA = 25°C, Single Pulse
100.00
80
Drain Current, ID (A)
Safe Operating Area
Temperature Derating Coefficient (%)
100
60
40
0.1
Current limit
due to RDS(on)
10.00
1m
s
ms
1.00
20
Refer to figure 1 for MOSFET SOA
temperature derating coefficient
0
0
20
40
60
80
Temperature, TF (°C)
28103.33
100
120
0.10
10
100
1000
Drain-to-Source Voltage, VDS (V)
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Quasi-Resonant Topology
Primary Switching Regulators
STR-W6756
Figure 3 – MOSFET Avalanche Energy Derating Curve
VDD = 99 V, L = 20 mH, IL = 3.6 A
Figure 4 – Transient Thermal Resistance
10.000
Transient Thermal Resistance, RQJC (°C/W)
EAS Temperature Derating Coefficient (%)
100
80
60
40
20
1.000
0.100
0.010
0.001
0
25
50
75
100
125
150
1μ
10μ
100μ
1m
10m
100m
Time, t (s)
Channel Junction Temperature, TJ (°C)
Figure 5 – MOSFET Power Dissipation versus Temperature
30
Power Dissipation, PD1 (W)
25
With infinite heatsink
PD1 = 29 W at TA ≤ 25°C
20
15
10
5
Without heatsink
PD1 = 1.3 W at TA ≤ 25°C
0
0
20
40
60
80
100
120
140
160
Ambient Temperature, TA (°C)
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Quasi-Resonant Topology
Primary Switching Regulators
STR-W6756
ELECTRICAL CHARACTERISTICS
Characteristic
Symbol
Test Conditions
Min.
Typ.
Max.
Units
ELECTRICAL CHARACTERISTICS for Controller (MIC)1, valid at TA = 25°C, VCC = 20 V, unless otherwise specified
Power Supply Start-up Operation
Operation Start Voltage
VCC(ON)
VCC = 0→20 V
16.3
18.2
19.9
V
Operation Stop Voltage
VCC(OFF)
VCC = 20→8.8 V
8.8
9.7
10.6
V
Circuit Current In Operation
ICC(ON)
Circuit Current In Non-Operation
ICC(OFF)
Oscillation Frequency
VCC = 15 V
fosc
Soft Start Operation Stop Voltage
VSSOLP(SS) VSS/OLP increasing
Soft Start Operation Charging Current
ISSOLP(SS)
VSS/OLP = 0 V
–
–
6
mA
–
–
100
μA
19
22
25
kHz
1.1
1.2
1.4
V
–710
–550
–390
μA
Normal Operation
Bottom-Skip Operation Threshold Voltage 1
VOCPBD(BS1)
–0.720
–0.665
–0.605
V
Bottom-Skip Operation Threshold Voltage 2
VOCPBD(BS2)
–0.485
–0.435
–0.385
V
Overcurrent Detection Threshold Voltage
VOCPBD(LIM) VOCP/BD falling
–0.995
–0.940
–0.895
V
VOCP/BD = –0.95 V
–250
–100
–40
μA
Quasi-Resonant Operation Threshold Voltage 1
VOCPBD(TH1) VOCP/BD falling
0.28
0.40
0.52
V
Quasi-Resonant Operation Threshold Voltage 2
VOCPBD(TH2) VOCP/BD rising
OCP/BD Terminal Outflow Current
IOCPBD
0.67
0.80
0.93
V
VFB rising
1.32
1.45
1.58
V
IFB(ON)
VFB = 1.6 V
600
1000
1400
μA
Standby Operation Start Voltage
VCC(S)
VCC = 0→15 V, VFB = 1.6 V
10.3
11.1
12.1
V
Standby Operation Start Voltage Interval
VCC(SK)
VCC(SK) = VCC(S) – VCC(OFF)
1.10
1.35
1.65
V
Standby Non-Operation Circuit Current
ICC(S)
VCC = 10.2 V, VFB = 1.6 V
–
20
56
μA
FB Terminal Inflow Current, Standby Operation
IFB(S)
VCC = 10.2 V, VFB = 1.6 V
–
4
14
μA
FB Terminal Threshold Voltage, Standby Operation
VFB(S)
VCC = 15 V, VFB rising
0.55
1.10
1.50
V
Minimum On Time
tON(MIN)
0.65
1.00
1.35
μs
FB Terminal Threshold Voltage
VFB(OFF)
FB Terminal Inflow Current (Normal Operation)
Standby Operation
Protection Operation
Maximum On Time
tON(MAX)
27.5
32.5
39.0
μs
Overload Protection Operation Threshold Voltage
VSSOLP(OLP)
4.0
4.9
5.8
V
Overload Protection Operation Charging Current
ISSOLP(OLP) VSS/OLP = 2.5 V
–16
–11
–6
μA
VCC(OVP)
VCC = 0→30 V
25.5
27.7
29.9
V
ICC(H)
VCC(OFF) – 0.3 V
Overvoltage Protection Operation Voltage
Latch Circuit Holding
Current2
Latch Circuit Release Voltage2
VCC(La.OFF) VCC = 30→6 V, OVP operating
–
45
140
μA
6.0
7.2
8.5
V
–
V
μA
ELECTRICAL CHARACTERISTICS for MOSFET, valid at TA = 25°C, unless otherwise specified
Drain-to-Source Breakdown Voltage
Drain Leakage Current
VDSS
ID = 300 μA
650
–
IDSS
VDS = 650 V
–
–
300
ID = 2.2 A
–
–
0.73
Ω
–
–
400
ns
–
–
1.5
°C/W
On Resistance
RDS(on)
Switching Time
tf
Thermal Resistance
Rθch-F
Channel to internal frame
1Current
polarity with respect to the IC: positive current indicates current sink at the terminal named, negative current indicates source at the
terminal named.
2The latch circuit means a circuit operated OVP and OLP.
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5
Quasi-Resonant Topology
Primary Switching Regulators
STR-W6756
PACKAGE DIMENSIONS, TO-220
Ø3.2 ±0.2
2.6 ±0.1
5.0 ±0.5
+0.2
(5.4)
0.65 –0.1
1)
×R
(2
0.74±0.15
Terminal dimension at case surface
10.4 ±0.5
XXXXXXXX
XXXXXXXX
XX
XX
2.8
Branding
16.9 ±0.3
2.8 ±0.2
7.9 ±0.2
Gate Burr
0.5
4.2 ±0.2
4 ±0.2
10.0 ±0.2
6×P1.27 ±0.15 = 7.62 ±0.15
Terminal dimensions at case surface
+0.2
0.45 –0.1
5.08 ±0.6
Terminal dimension at lead tips
1 2 3 4 5 6 7
0.5
View A
Gate burr: 0.3 mm (max.)
Terminal core material: Cu
Terminal treatment: Ni plating and solder dip
Leadform: 2003
Weight (approximate): 2.3 g
Dimensions in millimeters
0.5
View B
Drawing for reference only
Branding codes (exact appearance at manufacturer discretion):
1st line, type:
STR
2nd line, subtype: W6756
3rd line, lot:
YM DD
Where: Y is the last digit of the year of manufacture
M is the month (1 to 9, O, N, D)
DD is the 2-digit date
Leadframe plating Pb-free. Device composition
includes high-temperature solder (Pb >85%),
which is exempted from the RoHS directive.
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Quasi-Resonant Topology
Primary Switching Regulators
STR-W6756
Because reliability can be affected adversely by improper
storage environments and handling methods, please observe
the following cautions.
Cautions for Storage
• Ensure that storage conditions comply with the standard
temperature (5°C to 35°C) and the standard relative
humidity (around 40% to 75%); avoid storage locations
that experience extreme changes in temperature or
humidity.
• Avoid locations where dust or harmful gases are present
and avoid direct sunlight.
• Reinspect for rust on leads and solderability of the
products that have been stored for a long time.
Cautions for Testing and Handling
When tests are carried out during inspection testing and
other standard test periods, protect the products from
power surges from the testing device, shorts between
the product pins, and wrong connections. Ensure all test
parameters are within the ratings specified by Sanken for
the products.
Remarks About Using Silicone Grease with a Heatsink
• When silicone grease is used in mounting the products on
a heatsink, it shall be applied evenly and thinly. If more
silicone grease than required is applied, it may produce
excess stress.
• Volatile-type silicone greases may crack after long periods
of time, resulting in reduced heat radiation effect. Silicone
greases with low consistency (hard grease) may cause
cracks in the mold resin when screwing the products to a
heatsink.
Our recommended silicone greases for heat radiation
purposes, which will not cause any adverse effect on the
product life, are indicated below:
Type
Suppliers
G746
Shin-Etsu Chemical Co., Ltd.
YG6260
Momentive Performance Materials Inc.
SC102
Dow Corning Toray Co., Ltd.
Cautions for Mounting to a Heatsink
• When the flatness around the screw hole is insufficient, such
as when mounting the products to a heatsink that has an
extruded (burred) screw hole, the products can be damaged,
even with a lower than recommended screw torque. For
mounting the products, the mounting surface flatness should
be 0.05 mm or less.
28103.33
•
Please select suitable screws for the product shape. Do not
use a flat-head machine screw because of the stress to the
products. Self-tapping screws are not recommended. When
using self-tapping screws, the screw may enter the hole
diagonally, not vertically, depending on the conditions of hole
before threading or the work situation. That may stress the
products and may cause failures.
• Recommended screw torque: 0.588 to 0.785 N●m (6 to 8
kgf●cm).
• For tightening screws, if a tightening tool (such as a driver)
hits the products, the package may crack, and internal
stress fractures may occur, which shorten the lifetime of
the electrical elements and can cause catastrophic failure.
Tightening with an air driver makes a substantial impact.
In addition, a screw torque higher than the set torque can
be applied and the package may be damaged. Therefore, an
electric driver is recommended.
When the package is tightened at two or more places, first
pre-tighten with a lower torque at all places, then tighten
with the specified torque. When using a power driver, torque
control is mandatory.
Soldering
• When soldering the products, please be sure to minimize
the working time, within the following limits:
260±5°C 10±1 s
(Flow, 2 times)
380±10°C 3.5±0.5 s (Soldering iron, 1 time)
• Soldering should be at a distance of at least 2.0 mm from
the body of the products.
Electrostatic Discharge
• When handling the products, the operator must be
grounded. Grounded wrist straps worn should have at
least 1 MΩ of resistance from the operator to ground to
prevent shock hazard, and it should be placed near the
operator.
• Workbenches where the products are handled should be
grounded and be provided with conductive table and floor
mats.
• When using measuring equipment such as a curve tracer,
the equipment should be grounded.
• When soldering the products, the head of soldering irons
or the solder bath must be grounded in order to prevent
leak voltages generated by them from being applied to the
products.
• The products should always be stored and transported in
Sanken shipping containers or conductive containers, or
be wrapped in aluminum foil.
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STR-W6756
Quasi-Resonant Topology
Primary Switching Regulators
• The contents in this document are subject to changes, for improvement and other purposes, without notice. Make sure that this is the
latest revision of the document before use.
• Application and operation examples described in this document are quoted for the sole purpose of reference for the use of the products herein and Sanken can assume no responsibility for any infringement of industrial property rights, intellectual property rights or
any other rights of Sanken or any third party which may result from its use.
• Although Sanken undertakes to enhance the quality and reliability of its products, the occurrence of failure and defect of semiconductor products at a certain rate is inevitable. Users of Sanken products are requested to take, at their own risk, preventative measures
including safety design of the equipment or systems against any possible injury, death, fires or damages to the society due to device
failure or malfunction.
• Sanken products listed in this document are designed and intended for the use as components in general purpose electronic equipment or apparatus (home appliances, office equipment, telecommunication equipment, measuring equipment, etc.).
When considering the use of Sanken products in the applications where higher reliability is required (transportation equipment and
its control systems, traffic signal control systems or equipment, fire/crime alarm systems, various safety devices, etc.), and whenever
long life expectancy is required even in general purpose electronic equipment or apparatus, please contact your nearest Sanken sales
representative to discuss, prior to the use of the products herein.
The use of Sanken products without the written consent of Sanken in the applications where extremely high reliability is required
(aerospace equipment, nuclear power control systems, life support systems, etc.) is strictly prohibited.
• In the case that you use Sanken products or design your products by using Sanken products, the reliability largely depends on the
degree of derating to be made to the rated values. Derating may be interpreted as a case that an operation range is set by derating the
load from each rated value or surge voltage or noise is considered for derating in order to assure or improve the reliability. In general,
derating factors include electric stresses such as electric voltage, electric current, electric power etc., environmental stresses such
as ambient temperature, humidity etc. and thermal stress caused due to self-heating of semiconductor products. For these stresses,
instantaneous values, maximum values and minimum values must be taken into consideration.
In addition, it should be noted that since power devices or IC's including power devices have large self-heating value, the degree of
derating of junction temperature affects the reliability significantly.
• When using the products specified herein by either (i) combining other products or materials therewith or (ii) physically, chemically
or otherwise processing or treating the products, please duly consider all possible risks that may result from all such uses in advance
and proceed therewith at your own responsibility.
• Anti radioactive ray design is not considered for the products listed herein.
• Sanken assumes no responsibility for any troubles, such as dropping products caused during transportation out of Sanken's distribution network.
• The contents in this document must not be transcribed or copied without Sanken's written consent.
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