EN

Testing laboratory for climatic, mechanical
and corrosive environmental stress
CERTIFICATE of QUALITY TEST
Test report - No. 10996.06 / 14
Client
Baumer Hübner GmbH
Max-Dohrn-Str. 2 + 4
10589 Berlin
Equipment under test
Incremental Encoder
1 sample
POG 10 DN 1024 I
SN 700001050793
manufacturing date
December 2014
Purpose
Test of the dynamic-mechanical robustness
under defined environmental conditions
Test program
Vibration, sinusoidal 20 g
Shock, half-sine 200 g
Test date
5 January to 21 January 2015
Realization / results
see page 2 to 3
Total number of pages
7 (incl. 2 appendices)
Test result
During and after the tests of the Incremental Encoder
POG 10 no external damages were determined.
according to IEC 60068-2-6
according to IEC 60068-2-27
The further evaluation will be done by the client.
Dipl.-Ing. R. Lein
head of test lab / test manager
Dipl.-Ing. M. Geburtig
test engineer
Berlin, 22 January 2015
AUCOTEAM GmbH
Storkower Str. 115a
10407 Berlin
Tel. 030 42188-0
Fax 030 4232709
www.aucoteam.de
Sitz der Gesellschaft: Berlin
Amtsgericht Berlin Charlottenburg HRB 38393
USt.-ID-Nr. DE 137 190 620
Geschäftsführer:
Dipl.-Ing. Bernd Rhiemeier
Berliner Volksbank eG
BIC BEVODEBB
IBAN DE56 1009 0000 8301 8410 28
Commerzbank AG
BIC DRESDEFF100
IBAN DE53 1008 0000 0400 4292 00
Test report-No. 10996.06 / 14 page 2 / 3
1
Purpose
Test of the dynamic-mechanical robustness of the Incremental Encoder
POG 10 under defined environmental conditions.
2
3
Equipment under test (EUT)
Incremental Encoder
SN
POG 10 DN 1024 I
700001050793
delivery date of the EUT
17 December 2014
Basics
3.1 Demands of the client
3.2 Used standards
IEC 60068-1:1988 + Corr. 1988 + A1:1992
DIN EN 60068-1:1995-03
„Environmental testing - Part 1: General and guidance“
IEC 60068-2-6:2007
DIN EN 60068-2-6; VDE 0468-2-6:2008-10
„Environmental testing - Part 2-6: Tests - Test Fc: Vibration (sinusoidal)“
IEC 60068-2-27:2008
DIN EN 60068-2-27; VDE 0468-2-27:2010-02
„Environmental testing - Part 2-27: Tests - Test Ea and guidance: Shock“
IEC 60068-2-47:2005
DIN EN 60068-2-47:2006-03
„Environmental testing - Part 2-47: Tests - Mounting of specimens for vibration, impact
and similar dynamic tests“
4
Test program
4.1 Vibration, sinusoidal - Test Fc
according to IEC 60068-2-6
specimen
frequency range
amplitude
10 – 22 Hz
acceleration
22 – 2000 Hz
sweep rate
number of axes
test duration
not operating
10 - 2000 Hz
± 10 mm
196.2 m/s²
(20 g)
1 octave / min
3
1:30 h
(2 cycles per axis / 3 x 0:30 h)
4.2 Shock, half-sine - Test Ea
according to IEC 60068-2-27
specimen
acceleration
pulse duration
number of directions
test duration
not operating
1962 m/s²
(200 g)
app. 1.5 ms
6
18 shocks
(3 shocks in each direction)
Test report-No. 10996.06 / 14 page 3 / 3
5
Realization
The environmental tests were carried out one by one according to the program of testing methods,
according to the standards and to the demands of the client.
Visual inspection
Before and after each single test, the Incremental Encoder was examined visually for mechanical
damages and any other changes.
Failure criteria
- mechanical or functional damages or any other changes
Fastening of the specimen during dynamic-mechanical tests
The specimen was mounted to an aluminum fixture by the client.
This aluminum fixture with the specimen was directly installed in the respective axis on the
vibration / shock table, see pictures in appendix 2
Measuring and test equipment
vibration device
control channel 1 (vibration table)
measuring channel 3 (specimen - red)
shock table
control channel 1 (shock table)
Low Impedance Coupler
oscilloscope
6
TV59335/AIT-440 (SN: 054-09, TIRA)
acceleration sensor 353B03 (SN: 41543, PCB)
acceleration sensor 352C22 (SN: LW166820, PCB)
STT 800 (TIRA)
acceleration sensor 752-500 (SN: 12858, Endevco)
5118B2 (SN: C160003, Kistler)
SDS 200 (SN: 03-090032B, softDSP)
Results
6.1 Vibration, sinusoidal – Test
During and after the test of the Incremental Encoder POG 10 with
- Vibration, sinusoidal
(10 – 2000 Hz, ± 10 mm / 196.2 m/s², 3 x 0:30 h, not operating)
- Test Fc
no external damages nor other changes were determined at the specimen.
6.2 Shock, half-sine - Test Ea
During and after the test of the Incremental Encoder POG 10 with
- Shock, half-sine
(1962 m/s², app. 1.5 ms, 6 x 3 shocks, not operating)
- Test Ea
no external damages nor other changes were determined at the specimen.
During and after the tests of the Incremental Encoder
POG 10 no external damages were determined.
The further evaluation will be done by the client.
The results of the test only refer to the above mentioned equipment under test.
The report or individual pages of this test report may only be copied following the written consent
of the test laboratory. The test report-No. 10996.06 / 14 includes 3 pages and appendix 1 to 2.
appendix 1 – vibration and shock protocols
appendix 2 – pictures
Appendix 1 to test report-No. 10996.06 / 14 page 1 / 2
Vibration, sinusoidal, X-axis, - control channel, - acceleration at specimen (channel 3)
Vibration, sinusoidal, Y-axis, - control channel, - acceleration at specimen (channel 3)
Vibration, sinusoidal, Z-axis, - control channel, - acceleration at specimen (channel 3)
Appendix 1 to test report-No. 10996.06 / 14 page 2 / 2
3000
amplitude [m /s²] maxim um value: 1892 m/s²
averaged curve [m/s²] maximum value: 1878 m/s²
2500
2000
amplitude [m/s²]
1500
1000
500
0
-500
-1000
0
0,5
1
1,5
2
2,5
impulse duration [ms]
3
3,5
4
3,5
4
Shock, half-sine (control channel)
1000
500
0
amplitude [m/s²]
-500
-1000
-1500
-2000
-2500
am plitude [m/s²] maximum value: 1891 m/s²
averaged curve [m/s²] m aximum value: 1821 m /s²
-3000
0
0,5
1
1,5
Shock, half-sine, inverted (control channel)
2
2,5
impulse duration [ms]
3
Appendix 2 to test report-No. 10996.06 / 14 page 1 / 2
Pictures
picture 1
Incremental Encoder POG 10
on the vibration test device
during vibration test in X-axis
picture 2
Incremental Encoder POG 10
on the vibration table with acceleration sensors
during vibration test in X-axis
picture 3
Incremental Encoder POG 10
specimens on the vibration test device
during vibration test in Y-axis
picture 4
Incremental Encoder POG 10
on the vibration table with acceleration sensors
during vibration test in Y-axis
picture 5
Incremental Encoder POG 10
specimen on the vibration test device
during vibration test in Z-axis
picture 6
Incremental Encoder POG 10
on the vibration table with acceleration sensors
during vibration test in Z-axis
Appendix 2 to test report-No. 10996.06 / 14 page 2 / 2
picture 7
Incremental Encoder POG 10
on the shock table with acceleration sensor
during shock test in X-axis, positive direction
picture 8
Incremental Encoder POG 10
on the shock table with acceleration sensor
during and shock test in X-axis, negative direction
picture 9
Incremental Encoder POG 10
on the shock table with acceleration sensor
during shock test in Y-axis, positive direction
picture 10
Incremental Encoder POG 10
on the shock table with acceleration sensor
during shock test in Y-axis, negative direction
picture 11
Incremental Encoder POG 10
on the shock table with acceleration sensor
during shock test in Z-axis, positive direction
picture 12
Incremental Encoder POG 10
on the shock table with acceleration sensor
during shock test in Z-axis, negative direction
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