MESSRS : PRODUCT DRAWING CUSTOMER'S PRODUCT NAME: TDK PRODUCT NAME: T DC/AC INVERTER UNIT CXA-0463 A T N E E V I T TDK Corporation Corporate Headquarters 13-1,Nihonbashi 1-chome,Chuo-ku, Tokyo 103, JAPAN Telephone : 03-3278-5111 2-15-7,Higashi-Ohwada,Ichikawa-shi, Chiba,272-8558 JAPAN Telephone : 047-378-9671 Fax : 047-378-9673 PREPARED BY APPROVED BY AUTHORIZED BY Dec.15.2005 H.Mitsumoto Dec.15.2005 E.Takahashi Dec.15.2005 K.Hanabusa DWG.No. CTR-2052-X Precautionary Notes Regarding the Use of This Inverter When using this product, give due consideration to the precautionary notes described below and ensure a safe design. Inappropriate use may result in electric shock, injury or fire. Warning ● This product is subject to high voltage. Do not touch it while the power is on. Failing to do so may result in electric shock. Caution ● This product is designed for the lighting of a Cold Cathode Fluorescent Lamp. Do not use it with any other load. ● Store this product under the conditions defined in the specification document. ● Do not store this product in an environment where dust, dirt or corrosive gas(salt,acid,base, etc.) is present. ● This product is subject to high voltage. If there is a possibility that the user may touch the product, provide a proper indication in order to draw the user's attention. ● This product is designed for use with general electronic equipment. If it is to be used with medical equipment that directly affects human life or for the control of transportation equipment to which passengers entrust their lives, provide thorough fail-safe measures. ● Avoid using this product under high temperatures or high humidity or in an environment in which dust, dirt or any corrosive gas (salt,acid,base, etc .) is present. Also,be careful not to allow the formation of dew condensation. It may result in damage or electric shock. ● If the product does not have a built-in protective circuit (circuit breaker, fuse, etc.), it is recommended that a fuse be used at the input stage to prevent the generation of smoke or fire in the event of a malfunction. Even when the product has a built-in protective circuit (circuit breaker, fuse, etc.), the circuit may not function properly due to inappropriate operating conditions or power-supply capacity. It is recommended that an appropriate protective circuit (circuit breaker, fuse, etc.) be provided separately from the built-in circuit. ● Use the product only within the specified input voltage, output power, output voltage and operating temperature ranges. Exceeding these values may result in damage, etc. ● Provide a measure for the prevention of surge voltage due to lightning, etc. Abnormal voltage may result in damage, etc. ● To prevent problems arising from short-circuiting of the high-voltage section, provide appropriate measures to prevent the entry of foreign substances following installation. ● This product is not designed to provide resistance to radiation. ● Ripples could be superimposed on the voltage and the current in the input source connected to the inverter , depending on the impedance in the input source, wiring, etc. When you select an input source, please check waveforms, etc on the final set. T A T N E E V I T Handling Precautions ● This product uses thin wires. Observe the following precautions and handle it with care so as not to cause wire breakage. Broken wire may result in damage, etc. ・Do not stack multiple products on top of one another. ・Do not allow the product to come in contact with tools, etc. ● Do not apply excessive stress during installation. It may cause chipping and cracking,resulting in damage, etc. ● Provide a clearance of 2 mm or more between the high-voltag e section of this product and the frame body on which the product is installed and also the conductor section (pattern , pad etc. ). ● Please do not use the product, when dropping it, since there is a possibility of the parts damage. Please confirm abnormality is not found in the product enough when using it by any chance. PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-0463 TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT DRAWING CTR-2052-X 1 <The specifications may be changed without an y notice.> ・The specifications may be changed without any notice. ・When placing orders, please confirm "Specifications" or "Product Drawing" through TDK sales or distributors. [1] Outline ① ③ (1) (0.5) CN24 CN1 (11) CAUTION HIGH VOLTAGE CN21 CN1-8 12±0.5 4±0.3 CN2 CN1-1 14±0.3 22±0.5 ② 2-φ3.5±0.2 (9.4) 1-1. Outline 84±0.3 110±0.5 E V I T 8.5MAX. SILICONE A T N E ａ：60mm (a:High Voltage generation area) CXA-0463 541 5 MADE IN CHINA T Label (Examlpe) TDK part No, Date code, Country of origin *Please secure the air clearance of 2mm or more from the high voltage generation area up and down and right and left. Please refer to Note1-3. for details. Unit:mm Weight:22g No. Part Description Material QU REMARK (i) PCB Conposite (CEM-3) 1 UL94V-0 t=1.0 (ii) Input Connector CN1 53261-0871 1 (MOLEX) (iii) Output Connector CN2 SM03(7-D1)B-BHS-1-TB(LF)(SN) 1 JST PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-0463 TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT DRAWING CTR-2052-X 2 <The specifications may be changed without an y notice.> Note1-2. Marking of TDK part No, Date code, Country of origin. 1) TDK part No., Date code, Country of origin, is marked on the trans former. 2)Date code example. (ex.Apr. 15. 2005) 5 4 1 5 Two digits of production day. One digit of production month. (Oct. : X, Nov. : Y, Dec. : Z). Last digit of production y ear. 3) Country of origin code example. (ex. MADE IN JAPAN. MADE IN CHINA). 1-2. Connector Configuration Input side CN1 Pin No. CN1-1 CN1-2 CN1-3 CN1-4 Output side CN2 Symbol Rating Notes Vin 10.8~13.2V Input Voltage GND 0V GND CN1-5 Vrmt -1∼Vin+1V CN1-6 Rbr1/Vbr 0~2.5V /0~50kW CN1-7 Rbr2/Vbr2 GND/0∼50kW CN1-8 Vst (Output) 0V/5V Note1-3. A T N E 0~0.4V:OFF 2.5~Vin V:ON E V I T Pin No. Symbol Rating Notes CN2-1 VHIGH1 370Vrms Output 1 CN2-2 VHIGH2 370Vrms Output 2 CN2-3 N.C. CN2-4 VLOW N.C. (2V) Output 1,2Return VR1/Control T GND/VR2 The warning output 5V in avnormal circumstances Please use minimum of 2mm clearance (all directions) between inverter high voltage ar ea and any conductors. Please refer to mechanical drawing for marking of high voltage area. Note1-4. Don't connect the output Vlow(CN2-4) terminal and the input GND(CN1-3,4). Note1-5. For proper operation of circuit protection (fuse or IC protector),Please use minimum of 2A capacity for input power supply. PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-0463 TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT DRAWING CTR-2052-X 3 <The specifications may be changed without an y notice.> [2] Absolute maximum ratings Item Symbol Specification Vin 0~14 Input Voltage Vrmt -1~Vin+1 Vbr 0~14 Load Resistanve RL1/2 TBD kΩ Operating Temp. range Ta -30~+80 °C Storage Temp. range Ts -35~85 °C Humidity range RH 95 %RH T Unit Notes V A T N E A maximum wet ball temperature is 39°C No dew. E V I T PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-0463 TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT DRAWING CTR-2052-X 4 <The specifications may be changed without an y notice.> [3] Electrical specifications Conditions Item Symbol Output Current (Brightness max.) Specifications Vrmt(V) lo1/2 12±1.2 5±0.25 0Ω / 0V 0∼60 TBD TBD 5.5 6.0 6.5 Output Current (Brightness min.) lo1/2 12±1.2 5±0.25 50kΩ / 2.5V 0∼60 TBD TBD 1.8 2.5 3.2 Input Current 1 lin1 12±1.2 5±0.25 0Ω / 0V 0∼60 - 0.62 1.0 A DC Input Current 2 lin2 12±1.2 0 0Ω/ 0V 0∼60 - 0 1 mA Input Current3 *3-1 lin2 12±1.2 5±0.25 0Ω/ 0V 0∼60 - 10 30 mA Frequency F1 12±1.2 5±0.25 0Ω/ 0V 0∼60 45 50 55 kHz Frequency (Duty) F2 12±1.2 5±0.25 50kΩ / 2.5V 0∼6 0 23 0 25 5 28 0 Hz Open Circuit Voltage Vopen 12±1.2 5±0.25 0Ω/ 0V 0∼6 0 130 0 150 0 170 0 kVrms 12±1.2 5±0.25 0Ω/ 0V 0∼6 0 4.5 5.1 5.5 12±1.2 5±0.25 0Ω/ 0V 0∼6 0 4.5 5.1 5.5 12±1.2 5±0.25 0Ω/ 0V 0∼6 0 TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD - 0 0.5 Warning Signal *3-2 Ta(°C) RL1(kΩ) RL2(kΩ) MIN. TYP. MAX. Unit Vin(V) Rbr(kΩ )/ Vbr(V) mArms Vs t A T N E E V I T V *3-1.When the inverter detects open circuit all of the lam ps for more than 3 seconds it will sh ut down. *3-2.In test circuit[4] ,when any switches open, the warning signal will be activated (+5V). T PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-0463 TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT DRAWING CTR-2052-X 5 <The specifications may be changed without an y notice.> [4] Test circuit Ｆ Vin 10.8∼13.2V Ａ Iin − 1000:1 PROBE F CN1-1 CN1-2 Ｖ − a Vrmt 0/5V Vbr 0∼2.5V Ｖ − SW3 CN2-1 CN1-3 CN1-4 b SW1 C10 Q6 RL1 RL2 C25 Io2 a Ｖ − SW4 CN2-2 T1 CN1-5 Vopen Ｖ ∼ Ａ ∼ Io1 Ａ ∼ CN1-6 SW2 b CN2-4 SW5 CN1-7 Rbr 0∼50kΩ CN1-8 Vst Ｖ − Note4-1. SW1(ON/OFF) Operation is as fol lowing; SW1 Operation of unit a Operation b Non operation E V I T RL1,2:Load resistance (7Ω MIN.) Note4-2. SW2(ON/OFF) Operation is as fol lowing; A T N E SW2 Operation of unit a Voltage dimming Vbr=0~2.5V b Variable resistance dimming VR=0~50kW Note4-3. SW3∼5(ON/OFF) Operation is as follow ing; T SW3∼5 Operation of unit Open Operation (5V out put) Close Non operation(0V out put) Note4-4.Test Equipments V Digital Multiple Meter(ADVANTESTR6451A or equivalent) A DC Current Meter(ADVANTEST R6451A or equivalent) F Frequency Countor(ADVANTEST R6452A or equivalent) V ~ True RMS Meter(KEITHLEY 2001 or equivalent.) A ~ High Frequency Current Meter(KEITHLEY 2001 or equivalent) 1000:1 High Voltage Probe(Tektronix P3000 or equivalent) PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-0463 TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT DRAWING CTR-2052-X 6 <The specifications may be changed without an y notice.> Note4-5． Open voltage (strike voltage) is measured across the transformer secondary winding at no load as the reading at the output connector would be less than the actual value. Note4-6． If the start up voltage falls below Cold Cathode Tube strike voltage, the CCFL will not light up easily specially at lo wer ambient temperature. Please review mounting instruction to avoid any abnormal operation due to coupling/leakage capacitance of inverter high voltage area to any surrounding conductor. [5] Reliability test Following test items are assured. Item Condition Low Temp.Non operational -30°C 500h Low Temp.operational -30°C 500h Load cond.:TYP High Temp.Non operational 85°C 500h High Temp.operational 80°C 500h Load cond.:TYP Heat shock -20°C 75°C 30min.Each 100 Cycles Humidity (Non operational) 60°C 90~95%RH 500h T Judgement A T N E E V I T Electrical and apperrance should be in the spec. 10~57Hz Amplitude 58~500Hz 1G Sweep:11min 60min each axis X,Y,Z Vibration 100G 11ms Harf-sine pulse 1 time each axis ±X,Y,Z Shock PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-0463 TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT DRAWING CTR-2052-X 7 <The specifications may be changed without an y notice.> [6] Packing and Marking A shipping box is packaged to avoid from damage. Fol lowing items are printed on the box. 6-1. 6-2. 6-3. 6-4. 6-5. 6-6. CXA-0463 TDK part No. TDK Manufacture Customer part No. QTY. Inspection No. Country of origin Anti static bag 10pcs / box A T N E E V I T Marking TDK Part No. Manufacture Customer Part No. QTY. Inspection No. Countory of origin 10pcs/Inner box × 10 ＝100pcs/Outer carton Inner box (237mm:L)×(223mm:W)×(40mm:H) T Marking TDK Part No. Manufacture Customer Part No. QTY. Inspection No. Countory of origin Outer carton (500mm:L)×(244mm:W)×(234mm:H) [7] Others 7-1. Test cond. A normal test condition :Temperature (20±15°C), Humidity (65±20%RH). 7-2. Std warrantry One year after shipment.This covers any defects in material or workmanship. Defective units will be replaces at no charge. 7-3. Others TDK and customer are to discuss changes,problems, and modifica tions and etc, when needed. PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-0463 TDK CORPORATION NAME OF DRAWING DRAWING No. PAGE PRODUCT DRAWING CTR-2052-X 8 <The specifications may be changed without an y notice.>