S W I T CHING T HE S M A R T WAY Reed Switches SMD Reed Switches Reed Sensors Level Sensors Hall Sensors Magnets Sensor Technology Welcome to PIC Our work is never done. Passion, respect, integrity and discipline are the four core values which drive us to sophisticated products and continuous growth in a globalized world. Product Innovation 2 pic-gmbh.com Intelligent Design Creative Manufacturing Innovation Modern machinery, perfected production concepts, clear information policy and our comprehensive sensor know-how secure our premier position in the branch. Quality Continuous optimization in the areas of research, development, production, service and marketing assure high standards in product quality. Sustainability Sustainability is an essential part of our philosophy. Careful use of resources and environmental compatibility starts long before production and does not finish at sale. We remain true to this principle with regard to social and economic aspects. pic-gmbh.com 3 Table of Contents 5-7 Reed Switches Reed Switch Basics ............................................................. 5 Micro / Standard .................................................................. 6 Power / Special ................................................................... 7 8-11 SMD Reed Switches S-Series ............................................................................... 8 T-Series ............................................................................... 9 TH-Series .......................................................................... 10 PRX+2-Series......................................................................11 12-19 Reed Sensors Reed Sensor Basics ...........................................................12 Snap-fit .............................................................................. 13 Flatpack ........................................................................ 14-15 Through Hole ......................................................................16 Tubular ................................................................................17 Tubular Threaded ......................................................... 18-19 20-25 Level Sensors Level Sensor Basics ......................................................... 20 PLS-PP-Series ............................................................ 21-22 PLS-PA-Series ................................................................. 23 PLS-VA-Series ................................................................. 24 PLS-PP Horizontal ........................................................... 25 IP 67 26-28 Hall Sensors Hall Sensor Basics ........................................................... 26 Flatpack ............................................................................ 27 Tubular Threaded ............................................................. 28 29 Customized Products Connectors and cable assemblies .................................. Special housings .............................................................. PCB assemblies ............................................................... Customized Level Sensors .............................................. Magnets ............................................................................ 30 Magnets Actuators .......................................................................... 30 31-34 Tech Center AUS EIN 35 4 Contact pic-gmbh.com Magnets: Magnet Selector ............................................... Reed Switches: How to operate ....................................... Reed Switches: Precautions ............................................ Housing Materials: Chemical resistance chart .............. 29 29 29 29 29 31 32 33 34 Reed Switches Reed Switch Basics How does a Reed Switch work? Benefits › No power supply required › Contacts hermetically sealed › Most economic non-touch switching solution › Not ESD sensitive › Various methods of actuation possible › Magnetic and electrical pole independent › Non-touch actuation permits smooth A Reed Switch consists of a pair of ferromagnetic reeds, hermetically sealed in a glass tube. Their free ends overlap at a very small distance. ON OFF S S N N N N › surfaces and modern design Various sensitivity ranges available Applications S S pic-gmbh.com 5 Reed Switches Micro / Standard Features ›PMC-0701 for limited space the 7 mm glass length offers best solution ›PMC-1401 most cost-efficient general purpose switch using 14 mm glass length ›Close differential and mains voltage types available B B B C A 5.9 C A A1 C A A2 A3 HSR-0035RT PMC-0701 HSR-502 PMC-1001 PMC-1401 PMC-1402 DO min. 60%! PMC-2003 DO max. 60%! PMC-1515 Mains Voltage PMC-1496 TRH-200 Standard Switches HSR-0025 Micro Switches A = Total length nom. mm 26.7 26.7 41.5 37.9 41.5 44.0 44.3 45.6 40.4 55.0 52.5 B = Glass length max. mm 4.32 5.08 7.0 8.0 10.0 14.2 14.0 21.0 15.3 14.5 14.8 C = Glass diameter max. mm 0.97x1.27 1.4 1.8 2.4 1.8 2.3 2.3 3.0 2.3 2.2 2.7 A2 A2 A1 C2 A1 A1 A1 A1 A1 C2 C2 C Dimensions Contact arrangement (figure) Characteristics Contact form Contact rating max. Switching voltage max. Switching current max. Carry current max. A A A C A A A A A C W / VA 0.25 1 10 3 10 10 10 10 10 20 5 VDC 30 30 150 30 180 200 200 180 200 150 175 VAC 20 30 120 30 130 140 140 130 260 140 120 A 0.01 0.05 0.5 0.1 0.7 1 0.5 1 0.3 1 0.25 A 0.7 1 0.7 1 1 1.2 1 2 1.4 2 1.5 Breakdown voltage min. VDC 80 200 200 200 200 240 250 250 400 200 200 Contact resistance (initial) max. mΩ 750 750 200 200 150 100 100 150 100 150 100 Pull in range available AT 2-15 5-20 10-20 15-35 10-25 10-30 10-20 30-50 20-30 15-30 15-30 Drop out min. AT 1 3 4 5 4 5 60% of 30% of PI PI 4 6 5 Switching frequency max. Hz 900 700 600 100 500 500 500 400 400 100 100 Vibration (50-2000 Hz) g 15 15 10 30 20 20 30 20 30 30 30 Shock (1/2 sin 11 ms) g 75 75 50 50 100 100 100 50 100 50 50 Operating Temperature °C -20 to -40 to -40 to +125 +130 +125 •/•/• -- / -- / • -- / -- / • UL / CSA / RoHS -60 to -40 to +125 -- / -- / • -- / -- / • •/•/• +155 -- / -- / • •/•/• •/•/• -40 to +125 •/•/• •/•/• AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. 6 pic-gmbh.com Reed Switches Power / Special Features ›Switching voltage up to 10 kV › Carry current up to 5 A ›Contact rating max. 250 Watts ›Normally open, change over and latching types B B C 3.0 N NO 4.8 COM NC A A E1 Special Switches HSR-V15K HSR-V7K HSR-834WT PMC-5025 PMC-1401X Latching High voltage CRH-500 PMC-5002 PMC-5001 PMC-3617 PMC-2021 Power Switches HSR-V10K C2 Dimensions A = Total length nom. mm 55.0 70.0 80.0 80.0 85.7 80.0 86.0 82.0 82.0 82.0 44.0 B = Glass length max. mm 20.0 36.0 50.0 50.0 39.7 52.0 34.3 53.4 53.4 53.4 14.2 C = Glass diameter max. mm 2.54 5.6 5.4 5.4 5.4 5.6 5.33 5.4 5.4 5.4 A1 C2 A1 A1 C2 C2 C2 A3 A3 A3 E1 E Contact arrangement (figure) Characteristics Contact form Contact rating max. Switching voltage max. A C A A C C C A A A W / VA 50 60 120 250 60 60 100 50 50 50 5 VDC 200 400 250 250 500 230 500 4000 5000 6000 140 100 VAC 250 400 250 250 350 230 500 2800 3500 4200 Switching current max. A 1.5 1 3 5 1 1 3 3 3 3 0.5 Carry current max. A 2 2 3 5 3 2 3 4.5 4.5 4.5 0.7 Breakdown voltage min. VDC 400 1000 700 700 1200 400 1000 7000 10000 15000 200 Contact resistance (initial) max. mΩ 100 100 200 200 130 100 500 150 150 150 150 Pull in range available AT 25-40 50-80 50-90 50-100 50-80 80-120 60-100 60-125 100-150 130-170 Drop out min. AT 5 20 20 15 15 20 30 20 30 40 Switching frequency max. Hz 300 100 25 5 50 100 50 50 50 50 500 Vibration (50-2000 Hz) g 20 35 1) 102) 102) 15 351) 15 30 30 30 10 Shock (1/2 sin 11 ms) g 50 50 1503) 1503) 10 50 10 100 100 100 50 Operating Temperature °C -60 to -40 to -60 to -60 to -20 to -40 to -25 to +125 +125 +130 +100 +125 +125 +125 •/•/• -- / -- / • •/•/• •/•/• -- / -- / • -- / -- / • •/•/• UL / CSA / RoHS -40 to -60 to +125 -- / -- / • -- / -- / • +125 -- / -- / • -- / -- / • AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. 1) 10-1000 Hz 2) 1-500 Hz 3) 1/2 sin 2 ms pic-gmbh.com 7 SMD Reed Switches S-Series Features Facts & Figures ›› Most economic Reed xxx Switch for automated ›xxx assembly xxx › Assembly in PCB cutout reduces height above ›xxx PCB by approx. 50% ›Various sensitivity ranges and total lengths variants PMC-0701S Contact form Contact rating max. W / VA Switching current max. Switching voltage max. Pull in range available PMC-1001S PMC-1424S A A A A A 10 10 10 10 10 A 0.5 0.7 1 0.5 0.5 150 180 200 200 100 VAC 120 130 140 140 100 AT 10-20 10-25 10-25 10-30 10-35 •/•/• •/•/• •/•/• •/•/• •/•/• PMC-0701S PMC-1001S 1.8 PMC-1401S PMC-1424S PMC-1428S 10.0 2.3 1.8 10.0 14.2 0.45 0.4 0.5 18.4 13.0 PCB cutout 1.8 2.3 1.8 7.0 14.2 10.0 Recommended pad size 2.0 2.0 12.0 1.0 2.5 20.0 15.0 1.0 1.5 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. 8 pic-gmbh.com PMC-1428S VDC UL / CSA / RoHS 7.0 PMC-1401S SMD Reed Switches T-Series Features ›Attractively priced alternative to molded Reed Switches ›No PCB redesign required since direct substitute for molded competitors types ›Various sensitivity ranges available HSR-0025TSM Contact form Contact rating max. Switching current max. Switching voltage max. Pull in range available PMC-1001T/TS PMC-1401T/TS PMC-1424T/TS A A A A A A 0.25 10 10 10 10 10 A 0.01 0.5 0.7 1 0.5 0.5 VDC 30 150 180 200 200 100 VAC 20 120 130 140 140 100 AT 2-15 10-20 10-25 10-25 10-30 10-35 -- / -- / • •/•/• •/•/• •/•/• •/•/• •/•/• 4.32 PMC-0701TS 1.27 7.0 2.3 2.0 1.27 6.1 10.0 Recommended pad size 1.3 1.5 10.3 6.6 1.25 PMC-1001TS 2.0 10.0 2.3 PMC-1001T 2.0 13.0 Recommended pad size 10.0 2.3 1.5 1.5 16.5 2.0 2.0 3.0 14.2 / 14.0 2.5 PMC-1401T PMC-1424T PMC-1428T 18.4 14.2 / 14.0 3.0 2.5 19.5 1.5 1.5 Recommended pad size 2.0 16.25 13.0 PMC-1401TS PMC-1424TS PMC-1428TS PMC-1428T/TS W / VA UL / CSA / RoHS HSR-0025TSM PMC-0701TS 18.5 19.7 2.5 2.5 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. pic-gmbh.com 9 SMD Reed Switches TH-Series Features ›Replaces various molded competitors types, thus no PCB redesign required ›Latching and Form B (normally closed) types available ›Various sensitivity ranges available PMC-1001TH Normally closed Latching PMC-1001THL PMC-1001THY PMC-1424THX A B E 10 10 10 5 0.25 0.5 0.7 0.7 0.5 VDC 175 150 180 180 140 VAC 140 120 130 130 100 AT 5-15 10-20 10-25 consult factory consult factory -- / -- / • •/•/• •/•/• •/•/• •/•/• PMC-0508TH PMC-0701TH A A W / VA 5 A Contact form Contact rating max. Switching current max. Switching voltage max. Pull in range available UL / CSA / RoHS PMC-0508TH PMC-1001TH 8.9 ±0.3 Ø 0.9 max. 2.8 max. 12.6 nom. 8.5 12.5 16.25 11.3 ±0.3 Ø 0.9 1.5 1.5 Recommended pad size 10.4 16.5 12.8 1.5 2.0 1.5 PMC-1001THL PMC-1001THY 15.5 2.8 2.9 14.6 North pole mark 1.5 3.5 3.0 19.6 1.5 19.9 19.9 2.5 2.5 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. 10 pic-gmbh.com 15.0 North pole mark 1.5 19.7 2.0 PMC-1424THX 19.6 19.5 Recommended pad size 2.9 2.8 2.9 0.1 nom. 6.5 max. 2.9 max. 10.1 max. 2.3 PMC-0701TH 4.1 3.4 SMD Reed Switches PRX+2-Series Features › Ultra miniature size › Hi-Rel versions available ›Various sensitivity ranges available Contact form Contact rating max. PRX+2463 PRX+2131 A A W / VA 0.25 1 A 0.01 0.05 VDC 30 30 VAC 20 30 AT 5-15 5-20 -- / -- / • -- / -- / • Switching current max. Switching voltage max. Pull in range available UL / CSA / RoHS PRX+2463 PRX+2131 5.33 8.51 1.7 1.52 2.34 Recommended pad size 2.0 1.5 1.8 5.6 1.5 1.5 8.5 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. pic-gmbh.com 11 Reed Sensors Reed Sensor Basics How does a Reed Sensor work? A Reed Sensor incorporates a Reed Switch inside a metal or plastic housing for better mechanical protection and easier mounting. Actuation principles for Reed Switches also apply to Reed Sensors. OFF ON Benefits › › › › › › Mechanically protected Wide range of housing types available No power supply required Not ESD sensitive Non-touch actuation permits smooth surfaces and modern design Various sensitivity ranges available We supply Reed Sensors to any requirement: for snap-fit or screw mounting, with special cable and connector etc. Magnet Applications Sensor 12 pic-gmbh.com Reed Sensors Snap-fit Features ›Easily mountable and removable as no tools or screws required › Small size ›Various sensitivity ranges available ›Customized types available MS-320 Contact form Contact rating max. A Switching current max. A 0.7 VDC 180 VAC 130 Pull in range available AT 10-25 Operating Temperature °C -20 to +85 Switching voltage max. UL / CSA / RoHS •/•/• Housing material PA66-GF Cable type AWG 22 Contact form Contact rating max. Switching current max. Carry current max. Switching voltage max. 11.0 10 W / VA 6.0 200 20.0 2 MS-390-3 MS-390-4 MS-390-5 A C A W / VA 10 5 10 A 1 0.25 0.3 A 1.2 1.5 1.4 VDC 200 175 200 VAC 140 120 260 Breakdown voltage min. VDC 240 200 400 Operating Temperature °C 10.7 7.5 8.2 500 26.8 ±0.2 -20 to +85 UL / CSA / RoHS -- / -- / • Housing material Cable type 7.0 PC UL 1007, AWG 22 UL 1061, AWG 24 UL 1007, AWG 22 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. pic-gmbh.com 13 Reed Sensors Flatpack Features ›Adjustable switching point ›Replaces various competitors types ›Mains voltage variants available ›Various sensitivity ranges available ›Customized types available MS-313-3 Contact form Contact rating max. W / VA Switching current max. MS-324-3 MS-324-4 A A C A 10 10 5 10 A 0.5 1 0.25 0.3 VDC 150 200 175 200 VAC 120 140 120 260 Pull in range available AT 10-20 10-25 15-30 15-30 Operating Temperature °C -20 to +85 -20 to +85 -20 to +85 -20 to +85 -- / -- / • •/•/• • / -- / • •/•/• MS-313-3 MS-324 Switching voltage max. UL / CSA / RoHS Housing material ABS Cable type Matching actuators on page 30. ABS AWG 24 AWG 26 (MS-324-4: AWG 26) Standard types Cable exit: right 12.7 3.5 MS-313-3 8.0 9.9 500 23.0 5.9 MS-324 14.0 MS-324R 13.9 500 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32/33 for additional technical information. All dimensions in mm. Subject to change without prior notice. 14 MS-324-5 pic-gmbh.com Reed Sensors Flatpack Contact form Contact rating max. W / VA Switching current max. MS-328-3 MS-332-3 MS-328-4 MS-328-6 MS-328-5 MS-332-5 MS-332-6 A C A A 10 5 10 50 A 1 0.25 0.3 1.5 VDC 200 175 200 200 VAC 140 120 260 250 Pull in range available AT 10-25 15-30 15-30 25-40 Operating Temperature °C -20 to +85 -20 to +85 -20 to +85 -20 to +85 •/•/• •/•/• •/•/• •/•/• MS-328 MS-332 PA66-GF ABS Switching voltage max. UL / CSA / RoHS Housing material AWG 20 Cable type Matching actuators on page 30. AWG 24 (MS-328-4: AWG 22) Standard types Cable exit: right MS-328 28.5 6.3 15.9 19.0 9.5 500 MS-332 MS-332R 6.0 32.0 32.0 24.0 24.0 6.0 10.0 10.0 500 500 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32/33 for additional technical information. All dimensions in mm. Subject to change without prior notice. pic-gmbh.com 15 Reed Sensors Through Hole Features ›Pitch ranging from 2.54 to 20.32 mm ›Mechanically protected ›Replaces various competitors types ›MK sensor with integrated resistor ›Mains voltage variants available ›Customized types available MS-104 MS-106 MS-105 Contact form Contact rating max. W / VA Switching current max. MS-108-3 MS-108-4 MS-108-5 MK A A A C A A 10 10 10 5 10 10 A 0.5 0.7 1 0.25 0.3 0.5 VDC 150 180 200 175 200 150 VAC 120 130 140 120 260 120 Pull in range available AT 10-20 10-25 10-25 15-30 15-30 10-15 Operating Temperature °C -20 to +85 -20 to +85 -20 to +85 -20 to +85 -20 to +85 -40 to +125 •/•/• •/•/• •/•/• •/•/• •/•/• -- / -- / • Switching voltage max. UL / CSA / RoHS MS-104 11.4 MS-105 2.7 14.4 2.8 2.8 2.8 3.2 3.2 2.9 10.16 12.7 2.9 MS-106 17.0 MS-108 2.8 22.3 3.2 2.9 4.2 2.9 15.24 NC (MS-108-4 only) 17.78 20.32 MK with integrated resistor 12.0 6.0 6.0 4.0 4.0 12.0 2.54 4.30 4.3 2.54 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. 16 pic-gmbh.com 3.3 Reed Sensors Tubular Features ›Replaces various competitors types ›Mains voltage variants available ›Various sensitivity ranges available ›Customized types available PRX+1500 MS-209 MS-210 MS-211 MS-213 A A A A A A W / VA 1 10 10 10 10 10 Contact form Contact rating max. A 0.05 0.5 0.5 0.5 0.7 0.7 VDC 30 150 150 150 180 180 VAC 30 120 120 120 130 130 Pull in range available AT 10-25 10-20 10-20 10-20 10-25 10-25 Operating Temperature °C -40 to +125 -20 to +85 -20 to +85 -20 to +85 -20 to +85 -20 to +85 -- / -- / • -- / -- / • -- / -- / • -- / -- / • • / -- / • • / -- / • Switching voltage max. UL / CSA / RoHS Housing material Cable type HTM ABS ABS ABS ABS ABS AWG 28 AWG 30 AWG 26 AWG 26 AWG 26 AWG 26 300±5 10.0+0/-0.3 PRX+1500 MS-209 300 ± 5 0.3+0.05 2.4 12.2 155 MS-210 12.7 ± 0.1 3.8 Switching current max. MS-214 4 2.7 ø 3.8 ± 0.1 3.0±0.5 500 12.2 ± 0.1 MS-214 18.0 25.2 500 3.8 300 ± 5 3.8 MS-213 MS-211 3.8+0.1 Contact form Contact rating max. W / VA MS-215-4 MS-216-4 MS-217-4 MS-215-5 MS-216-5 MS-217-5 MS-217-6 A C A A 10 5 10 50 A 1 0.25 0.3 1.5 VDC 200 175 200 200 VAC 140 120 260 250 Pull in range available AT 10-25 15-30 15-30 25-40 Operating Temperature °C -20 to +85 -20 to +85 -20 to +85 -20 to +85 •/•/• •/•/• •/•/• •/•/• Switching voltage max. UL / CSA / RoHS Housing material ABS ABS ABS AWG 24 AWG 24 AWG 24 MS-215 500 25.7 6.0 ABS AWG 24 MS-216 500 25.2 5.6 Cable type MS-217 500 40.1 6.0 Switching current max. MS-215-3 MS-216-3 MS-217-3 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. pic-gmbh.com 17 Reed Sensors Tubular Threaded Features ›Adjustable switching point ›Replaces various competitors types ›Mains voltage variants available ›Various sensitivity ranges available ›Customized types available MS-225 Contact form Contact rating max. Switching current max. A W / VA 10 A 0.7 VDC 180 VAC 130 Pull in range available AT 10-25 Operating Temperature °C -20 to +85 Switching voltage max. UL / CSA / RoHS • / -- / • Housing material Nickel plated brass Cable type Switching current max. 500 24.9 AWG 28 Contact form Contact rating max. M5 x 0.5 MS-225 W / VA MS-228-3 MS-228-4 MS-228-5 A C A A 10 5 10 50 A 1 0.25 0.3 1.5 VDC 200 175 200 200 VAC 140 120 260 250 Pull in range available AT 10-25 15-30 15-30 25-40 Operating Temperature °C -20 to +85 -20 to +85 -20 to +85 -20 to +85 •/•/• •/•/• •/•/• •/•/• Switching voltage max. UL / CSA / RoHS Housing material PA6-GF PA6-GF PA6-GF PA6-GF Cable type AWG 24 AWG 24 AWG 24 AWG 24 Matching actuators on page 30. M8 x 1.25 MS-228 500 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. 18 MS-228-6 pic-gmbh.com 38.0 Reed Sensors Tubular Threaded Features ›Adjustable › › switching point Rugged design Various sensitivity ranges available › Customized types available Power Switch MS-226M-3 MS-228M-6 MS-228M-3 MS-2210M-6 MS-2210M-3 MS-2212M-6 MS-2212M-3 Contact form Contact rating max. Switching current max. W / VA A A 10 50 A 1 1.5 VDC 200 200 VAC 140 250 Pull in range available AT 10-25 25-40 Operating Temperature °C Switching voltage max. -20 to +85 -20 to +85 UL / CSA / RoHS -- / -- / • -- / -- / • Housing material Nickel plated brass Nickel plated brass UL 2464, AWG 24 Cable type UL 2464, AWG 24 (MS-226M-3: AWG 28) Matching actuators on page 30. MS-226M MS-228M 50 M6 x 1 500 50 38.0 500 MS-2210M M8 x 1.25 38.0 MS-2212M 50 M10 x 1 500 38.0 50 M12 x 1 500 38.0 AT ranges and characteristics stated for unmodified Reed Switches. Pls. refer page 32 / 33 for additional technical information. All dimensions in mm. Subject to change without prior notice. pic-gmbh.com 19 Level Sensors Level Sensor Basics How does a Level Sensor work? A Level Sensor incorporates a Reed Switch in a stem. An external float, with a magnet inside, passes and actuates the Reed Switch, depending on liquid level. Actuation principles for Reed Switches also apply to Level Sensors. Benefits › › › › › No power supply required Various housing materials available Form A and Form B Suitable for food contact Customized types available ON OFF Applications Stem Float Ring magnet 20 pic-gmbh.com Level Sensors PLS-PP-Series IP 67 Features › Polypropylene housing › Form A and Form B › Suitable for food contact ›Covers a wide range of applications ›Customized types available Power Switch Contact form Contact rating max. PLS-020A-3PP PLS-020B-3PP A B W / VA 10 Switching current max. A Carry current max. A VDC Switching voltage max. PLS-031A-3PP PLS-031B-3PP PLS-031A-6PP PLS-031B-6PP PLS-041A-3PP PLS-041B-3PP PLS-041A-6PP PLS-041B-6PP A B A B 10 50 0.7 1 1.5 1 1.2 2 180 200 200 VAC 130 140 250 Breakdown voltage min. VDC 200 240 400 Operating Temperature °C -20 to +80 -20 to +80 -20 to +80 •/•/• •/•/• •/•/• UL / CSA / RoHS Housing material Cable type PP PP AWG 24 AWG 22 PLS-041 – Standard 300 PLS-031 – Miniature 300 300 PLS-020 – world‘s smallest! PP AWG 24 M8 M8 41.0 16.0 24.5 53.0 43.0 16.0 18.0 max. 5.0 34.5 6.4 max. 5.0 31.5 10.5 6.0 19.5 29.5 6.4 max. 3.0 6.4 M8 24.0 24.0 Variants & mounting FORM A (Normally open) OFF ON FORM B (Normally closed) ON Top mounting OFF Bottom mounting When mounted „stem up“, operating functions are reversed. pic-gmbh.com Pls. refer page 34 for additional information on housing material and media. All dimensions in mm. Subject to change without prior notice. 21 Level Sensors PLS-PP-Series Features ›Screw mounting from outside › PP float material › POM housing material ›Covers a wide range of applications PLS-051A-3PPI Contact form Contact rating max. A W / VA 10 Switching current max. A 0,5 Carry current max. A 1 VDC 200 Switching voltage max. VAC 140 Breakdown voltage min. VDC 250 Operating Temperature °C -20 to +80 UL / CSA / RoHS Housing material PP, POM UL 1007, AWG 24 ON position 2.0 to 4.0 mm 23 29.6 52 46 300.0 ± 10 Cable type -- / -- / • 15.0 12.5 Ø 20.5 42.2 34 22 pic-gmbh.com Pls. refer page 34 for additional information on housing material and media. All dimensions in mm. Subject to change without prior notice. Level Sensors PLS-PA-Series IP 67 Features › Polyamide housing › Form A and Form B ›Extended temperature range ›Customized types available Power Switch PLS-031A-3PA PLS-031B-3PA PLS-031A-6PA PLS-031B-6PA PLS-041A-3PA PLS-041B-3PA PLS-041A-6PA PLS-041B-6PA A B A Contact form Contact rating max. W / VA B 10 50 1.5 Switching current max. A 1 Carry current max. A 1.2 2 VDC 200 200 Switching voltage max. VAC 140 250 Breakdown voltage min. VDC 240 400 Operating Temperature °C -20 to +80 -20 to +80 •/•/• •/•/• UL / CSA / RoHS Housing material Cable type PA PA AWG 24 AWG 22 300 PLS-041 – Standard 300 PLS-031 – Miniature M8 M8 6.4 max. 5.0 53.0 16.0 34.5 41.0 16.0 24.5 31.0 43.0 6.4 max. 5.0 24.0 Variants & mounting FORM A (Normally open) OFF ON 24.0 FORM B (Normally closed) ON Top mounting OFF Bottom mounting When mounted „stem up“, operating functions are reversed. pic-gmbh.com Pls. refer page 34 for additional information on housing material and media. All dimensions in mm. Subject to change without prior notice. 23 Level Sensors PLS-VA-Series IP 67 Features › Stainless Steel housing › Rugged & durable › Form A and Form B › Suitable for food contact ›Extended temperature range ›Customized types available Power Switch PLS-045A-3VAI PLS-045B-3VAI PLS-045A-6VAI PLS-045B-6VAI PLS-080A-3VAL PLS-080B-3VAL PLS-080A-6VAL PLS-080B-6VAL B A Contact form A Contact rating max. W / VA B 10 50 1.5 Switching current max. A 1 Carry current max. A 1.2 2 VDC 200 200 Switching voltage max. VAC 140 250 Breakdown voltage min. VDC 240 400 Operating Temperature °C -40 to +125 -40 to +125 UL / CSA / RoHS •/•/• •/•/• Housing material Stainless Steel 304 Stainless Steel 304 AWG 24 AWG 22 Cable type PLS-080 65.0 300 16.0 M10 8.0 max 5.0 8.0 16.0 300 PLS-045 max 5.0 26.0 36.0 28.6 28.6 26.0 45.0 80.0 M10 28.4 28.2 Variants & mounting FORM A (Normally open) OFF ON FORM B (Normally closed) ON Top mounting Bottom mounting Side mounting OFF When mounted „stem up“, operating functions are reversed. 24 pic-gmbh.com Pls. refer page 34 for additional information on housing material and media. All dimensions in mm. Subject to change without prior notice. Level Sensors PLS-PPH Features › › › › Assembly from outside Level Sensors for horizontal mounting Polypropylene housing Covers a wide range of applications PLS-092A-3PPH Contact form Contact rating max. A 10 W / VA Switching current max. A 1 Carry current max. A 1.2 VDC 200 Switching voltage max. VAC 140 Breakdown voltage min. VDC 240 Operating Temperature °C -20 to +65 UL / CSA / RoHS -- / -- / • Housing material PP Cable type UL 2464, AWG 22 92.0 18.0 21.0 54.0 500 M 16 26.5 Switching points: ON 15° ±5° OFF 25° ±5° 0° reliable ON<10° 15° 20° hysteresis min. 5° 25° reliable OFF>30° max. 45° pic-gmbh.com Pls. refer page 34 for additional information on housing material and media. All dimensions in mm. Subject to change without prior notice. 25 Hall Sensors Hall Sensors Basics How does a Hall Sensor work? Benefits › No mechanical movement, basically no wear › Higher “switching frequency” compared A Hall Sensors contains an IC which reacts to a magnetic field by changing its output status. This change can be interpreted as ON / OFF signal by a logic. › › A VO N S OFF B to Reed Sensors Mechanically protected Easy assembly C BHYS ON D 0 E BOFF VOL F BON B Applications 26 pic-gmbh.com Hall Sensors Flatpack Features › Compact housing ›Ideal sensing point marked ›Various chip positions inside the housing possible HS-324-01 HS-324R-01 HS-324-02 HS-324R-02 HS-324-03 HS-324R-03 HS-324-04 HS-324R-04 HS-324-05 HS-324R-05 Type Bipolar Latching Unipolar Latching Unipolar Wires 3 wire 3 wire 3 wire 2 wire 2 wire 12.0 / -12.0 6.0 / 4.0 Bon / Boff mT 0.5 / -0.5 2.5 / -2.5 5.5 / 3.5 Supply current Is max mA 2.4 2.4 2.4 5 2 Supply voltage min V 2.7 2.7 2.7 3.0 3.0 Operating temperature °C -20 to +85 Housing Material ABS Cable type UL1007, AWG 24 HS-324 HS-324R 23.0 5.9 14.0 13.9 500 pic-gmbh.com All dimensions in mm. Subject to change without prior notice. 27 Hall Sensors Tubular Threaded Features ›Adjustable switching point › Rugged design ›Ideal sensing point on front side HS-2210M-01 HS-2212M-01 HS-2210M-02 HS-2212M-02 HS-2210M-03 HS-2212M-03 HS-2210M-04 HS-2212M-04 HS-2210M-05 HS-2212M-05 Type Bipolar Latching Unipolar Latching Unipolar Wires 3 wire 3 wire 3 wire 2 wire 2 wire 12.0 / -12.0 6.0 / 4.0 Bon / Boff mT 0.5 / -0.5 2.5 / -2.5 5.5 / 3.5 Supply current Is max mA 2.4 2.4 2.4 5 2 Supply voltage min V 2.7 2.7 2.7 3.0 3.0 Operating temperature °C -20 to +85 Housing Material Nickel plated brass Cable type UL1007, AWG 24 HS-2212M HS-2210M 50 50 300 28 38.0 M12 x 1 M10 x 1 pic-gmbh.com All dimensions in mm. Subject to change without prior notice. 300 38.0 Customized Products Over 80% of our products are special custom designs. Connectors and cable assemblies › ensor solutions + wire harnesses: S taylor made to your requirements including RAST-Assembly Special housings › wn molding facilities spell flexibility when O it comes to special housings, snap-fit solutions and inserts. PCB-Assemblies › here large quantities in particular are concerned, W assembly costs can make or break a product. We will be happy to supply Reed Switches and other components as fully assembled PCBs including cable and connector at highly competitive prices. Customized Level Sensors › e can do much more than what W you see in this catalogue. Magnets › e design the matching actuator magnet W for your application - bare or cased. pic-gmbh.com 29 Magnets Actuators Features › Easily mountable › Matches chosen Sensor › Mechanically protected ›Customized types available MSM-225 MSM-226M MSM-228 MSM-228M MSM2210M MSM2212M MSM-313 MSM-320 MSM-324 MSM-328 MSM-332 1105 Remanence Br mT 1105 1105 1190 1190 1105 1395 1190 1105 1105 Coercivity HcB kA/m 836 836 828 828 836 955 - 836 836 836 Coercivity HcJ kA/m 1274 1274 1274 1274 1274 1353 1512 1274 1274 1274 Energy Product (BH) max. kJ/m³ 235 235 275 235 235 378 275 235 235 235 x10-5 Vs cm 1.21 14.6 1.5 25.5 43.6 0.3 2.4 3.42 3.42 4.1 °C 85 85 85 85 85 85 85 85 85 85 UL / CSA / RoHS --/-- / • --/-- / • --/-- / • --/-- / • --/-- / • --/-- / • --/-- / • --/-- / • --/--/ • --/-- / • Housing material Nickel plated brass Nickel plated brass PA6-GF Nickel plated brass Nickel plated brass ABS PA66-GF ABS PA66-GF ABS Magnetic moment M Operating Temperature max. MSM-225 MSM-226M MSM-228 38.0 M5 x 0.5 M6 x 1 24.9 M8 x 1.25 38.0 MSM-228M MSM-2210M MSM-2212M M8 x 1.25 M10 x 1 M12 x 1 38.0 38.0 MSM-313 38.0 MSM-320 MSM-324 23.0 12.7 8.0 N 3.5 11.0 7.0 N 6.0 S 5.9 14.0 S S N 20.0 13.9 9.9 2.0 MSM-332 MSM-328 28.5 6.3 15.9 32.0 24.0 N 6.0 S 10.0 19.0 30 pic-gmbh.com Tech Center: Magnets Magnet-Selector Check table below for most convenient magnet material Selection Guide LOW HIGH Costs Ferrite AlNiCo NdFeB SmCo Energy Product Ferrite AlNiCo SmCo NdFeB Operating Temperature NdFeB Ferrite SmCo AlNiCo Corrosion Resistance NdFeB SmCo AlNiCo Ferrite Resistance to Demagnetization AlNiCo Ferrite NdFeB SmCo Mechanical Strength Ferrite SmCo NdFeB AlNiCo Temperature Coefficient AlNiCo SmCo NdFeB Ferrite Maximum power, minimum space In recent years, Neodymium-Iron-Boron magnets (NdFeB) have advanced from being exotic luxury items to affordable power magnets. The benefits in sensor applications ›Increased switching distance ›Miniature design possible › Resistance to demagnetization ›Greater product design flexibility Remanence Br Material Grades Coercivity HcB HcJ Energy Product (BH) max. Operating Temperature max. °C mT kA/m kA/m kJ/m3 N30 1105 836 955 235 80 N30H 1105 836 1274 235 120 N30SH 1100 836 1512 239 150 N33EH 1185 828 955 275 180 N35 1185 828 955 275 80 N35H 1190 828 1274 275 120 N35SH 1190 828 1512 275 150 N40SH 1260 844 1512 314 150 N45 1350 840 955 354 80 N48H 1395 955 1353 378 120 S20 875 617 1194 159 250 S24H 975 724 1433 183 300 S28H 1065 724 1433 215 300 A500 1281 50 52 40 500 Y10 215 143 203 8 250 Y30BH 390 229 231 29 300 Y35 410 183 167 31 300 Bonded Ferrite FB1 240 171 225 11 80 Bonded NdFeB BN8 575 378 1035 64 150 NdFeB SmCo5 Sm2Co17 AlNiCo Ferrite pic-gmbh.com 31 Tech Center: Reed Switches How to operate In general four different magnet approaches are known when using permanent magnets 1 One magnet pole faces Reed Switch providing two operations max. when moving on X-axis. Minimum movement of magnet over switch center provides smallest possible switching differential. 2 OFF Magnet parallel to longitudinal axis of switch: Approaching magnet vertically to switch on Y-axis provides one operation only. Driving magnet over full length of switch (X-axis) may result in up to three operations. Minimum movement of magnet over switch center provides smallest possible switching differential. Y HOLD ON Y HOLD OFF X ON X Reference Point Reference Point 3 Switch operation by rotation of magnet. This gives two operations per complete rotation. 4 Operation of switch by shielding. This method requires a permanently opposite location of magnet and switch. The switch is held closed continuously and will release only if magnet flux is removed by means of ferro-magnetic shield. Reference Point OFF ON HOLD ON OFF Ferromagnetic Shielding Magnet OFF HOLD ON Reference Point OFF ON HOLD OFF Check out our interactive Reed Switch here: www.pic-gmbh.com/go 32 pic-gmbh.com HOLD ON Tech Center: Reed Switches Precautions Shock Resistance Generally Reed Switches provide high shock resistance up to 100 g. Still a drop on a hard surface can generate a shock of several 100 g, which can lead to de-adjustment of contacts. Switches having been dropped should be re-tested for sensitivity before usage! Do’s and Don’ts when cutting and bending Reed Switches Incorrect bending or cutting of terminals may lead to cracks in the sealing area due to heavy mechanical stress. To avoid this problem the remaining part of terminal between glass body and point of bending resp. cutting, should be gripped tightly. Cutting shock Forces directed away from Reed Switch shock Forces directed toward Reed Switch! Bending Terminal gripped tightly between glass body and point of bending Terminal not gripped Gripped on glass body Terminal not gripped between glass body and point of bending Dimensioning of modified Reed Switches We supply Reed Switches with terminals modified to nearly any requirement. Dimensioning should be made according to the examples below. A A A E G F a) cut E E b) cut & bent F c) cut & bent center wire pic-gmbh.com 33 Tech Center: Housing Materials Chemical resistance chart Chemical resistance @20°C / @60°C + = Excellent o = Limited - = Poor ABS PA PP Stainless Steel 304 Acetic Acid, dilute -/- -/- +/+ +/o +/+ Acetone -/- +/+ +/o +/o +/+ Ammonium Hydroxide o/- +/+ +/+ +/+ +/+ Aniline -/- o/- +/+ -/- +/+ Beer, Wine, Whiskey +/+ +/+ +/+ +/+ +/+ Butanol +/o +/+ +/+ +/o +/+ Chloroform -/- -/- -/- -/- +/+ Citric Acid +/+ +/+ +/+ +/- o/o o/o Copper Sulphate +/+ -/- +/+ +/+ Detergents +/o +/o +/+ +/+ +/+ Diesel fuel +/+ o/o +/o +/+ +/+ Ethanol +/+ +/+ +/+ +/+ +/+ Ethylene Glycol +/+ +/+ +/+ +/o +/+ Ferric Chloride +/+ -/- +/+ -/- -/- Formaldehyde (Formalin) +/+ o/o +/+ +/+ +/+ +/o Formic Acid +/o -/- +/+ -/- Fruit Juice +/+ +/+ +/+ +/- +/+ Gasoline -/- -/- -/- +/+ +/+ +/+ Glycerol (Glycerin) +/+ +/+ +/+ +/+ Hydrochloric Acid +/- -/- +/+ -/- -/- Hydrogen Peroxide, dilute -/- -/- +/+ o/- +/+ +/o Lactic Acid +/+ o/- +/+ +/- Methanol -/- o/- +/+ +/+ +/+ Milk +/o +/+ +/+ +/+ +/+ Mineral Oil +/+ +/+ +/+ +/+ +/+ Nitric Acid, dilute -/- -/- +/+ -/- +/o +/+ Nitrobenzene -/- -/- +/+ +/- Phosphoric Acid, dilute +/+ -/- +/+ +/- o/- Propanol (IPA) o/- +/+ +/+ +/+ o/o Silver Nitrate +/o o/- +/+ +/- +/+ Soaps +/+ +/+ +/+ +/+ +/+ +/+ Sodium Hydroxide, dilute +/+ o/- +/+ +/+ Sulphuric Acid, dilute o/- -/- +/+ o/- o/- Urine +/+ +/+ +/+ +/+ +/+ Vegetable Oil +/o +/+ +/+ +/+ +/+ Water +/+ +/o +/+ +/+ +/+ Water, Sea-, Salt- +/+ +/o +/+ +/+ -/- Above data is intended only as a guide for chemical compatibility. We do not assume any liability for the accuracy of the information. It is strongly recommended that users perform their own tests to determine suitability of material. 34 POM pic-gmbh.com KO PIC GROUP PIC PARTNER Production Sales Office Headquarter PIC Sensors Zhuai Ltd. CHINA (PRC) PIC Sensors France S.a.r.l. FRANCE PIC Sensör Sanayi Tic. Ltd. TURKEY PIC Sensors Korea Inc. KOREA PIC GmbH Nibelungenstr. 5A 90530 Wendelstein Germany PIC Sensors Asia Ltd. HONG KONG (SAR) Tel. +49 911 995906-0 Fax +49 911 995906-99 [email protected] www.pic-gmbh.com © PIC GmbH, 2016 pic-gmbh.com 35 © PIC GmbH, 2016 • Rev. 2/2016 pic-gmbh.com