LINEAR IRRADIATION TYPE UV-LED UNIT Why Hamamatsu? As a pioneer and leader in photonics technology, Hamamatsu has stacked up many successes along the way. Hamamatsu now offers a new twist with linear irradiation type UV-LED units in a “New Profile” UV light source that incorporates all the technologies we have accumulated. These UV-LED units work in new production processes impossible for conventional lamp units up to now. The UV-LED units will soon find their way into UV print devices and various types of industrial equipment. SPECIFICATIONS APPLICATIONS ● UV ink drying UV inkjet printers UV seal & label printing UV offset equipment ● UV coating agent drying Printed circuit board protective films IC cards & IC tag coatings Blu-ray & DVD media coatings Furniture & building materials (walls, floors, etc.) / woodworking applications ● UV tape peeling ● UV gluing Manufacture of digital home electronics products Parameter Irradiation area 1 UV irradiance 2 Peak wavelength LED design life 3 Input voltage (DC) Power consumption (Max.) -001 -002 Operating temperature range Storage temperature range Operating humidity range Storage humidity range External control Cooling method 4 Applicable standards L11403-1104 L11403-2104 L11403-1112 L11403-2112 10 × 105 10 × 305 1300 1200 1300 1200 365 ± 5 385 ± 5 365 ± 5 385 ± 5 20 000 36 ± 2 180 450 Forced air cooling by fan motor (blowing fan type) Forced air cooling by fan motor (suction fan type) +5 to +40 -10 to +50 20 to 80 (no condensation) Below 80 (no condensation) Lighting control, light intensity adjustment, error signals IEC62471: 2006 Risk Group3 IEC61326-1: 2005 Group1 ClassA Unit mm mW/cm2 nm h V W — °C °C % % — — NOTE: 1 Area subject to at least 80% irradiance at distance of 2 mm 2 5 minutes after lamp ON at distance of 2 mm within ● Fluorescence excitation / scratch & flaw inspection lighting irradiation area 3 Average time until irradiance reaches 70% of initial value 4 Two types of cooling fans provided : suction fan and blower fan. "-001" for blowing fan type, or "-002" for suction type is added to the end of type No. as suffix. * Feel free to consult us about any custom specifications you might need. Needs NO duct installation & NO chiller equipment! Air cooling eliminates need for bulky chiller equipment. Also minimal heat emissions means that no exhaust ducts are needed. This not only cuts the initial equipment investment cost but also helps save space! Huge cuts in maintenance costs! ice life Long sewrver Low po umption ns co op in Drastic drent costs! em replac . .. .. .. Our new UV-LED units ease the service chore of frequent lamp replacement which is a big problem in conventional UV lamps. LED units also have a service life far greater than conventional lamps. The LED units not only have low power consumption which cuts electrical bills but need very little service work such as lamp replacement, and so give huge savings in maintenance costs. Greater freedom in component layout and no worries about space. Environmental impact reduction Using UV-LED allowed us to cuts space requirements by some 90% compared to conventional UV lamps. These UV-LED units cut power consumption to about 1/30th* that of conventional UV lamps. So switching over to the LC-L5 reduces the CO2 in the air by 20,000 kg over a one-year period. That gives the same effect as planting about 1800 buna (beech) trees. Cuts unit size some 90% UV lamp types ▼ Low power consumption about 1/30th* that of ordinary UV lamps 130 320 65 Unit: mm ■ESTIMATE CONDITIONS Light source type quantity operating time operating time per day Metal halide lamp (4 kW) 4 units 260 days ON for 9 h LC-L5 (0.4 kW) 4 units 260 days ON for 3 h/Standby for 6 h * Value allowing for duty cycle (LC-L5) for operating time per day This change also drastically cuts the weight, so equipment can be placed as needed with no worries about installation space. 2.2kg UV lamp types Cuts CO2 emission quantity by about 20,000 kg per year Yields same effect as planting about 1800 buna trees 15kg * Compared with other irradiation units CO2 emissions were calculated as equivalent to 0.555 kg/kWh (Value based on Section 3 of enforcement order for act on promoting global warming prevention measures) Calculated at 11 kg which is the amount of CO2 absorbed by one buna tree over a one-year period (Estimate by Forestry and Forest Product Research Institute: independent institution) LINEAR IRRADIATION TYPE UV-LED UNIT Stable output accuracy Long service life and huge cut in running costs. Advance heat-dissipation technology is yet another in a long string of UV-LED successes from Hamamatsu. This technology delivers stable irradiation that suppresses heat drift to an absolute minimum by a cooling technique that ensures both ample light intensity and long service life. A great feature of LED type UV lamps is their super long service life compared to ordinary UV lamps. These UV lamps only need to turn on momentarily unlike other lamps which are ON most of the time. This smaller ON time makes a huge difference in actual service life! ●DRIFT CHARACTERISTICS ●SERVICE LIFE CHARACTERISTICS 120 TLSZB0026EB 100 TLSZB0027EC RELATIVE IRRADIANCE (%) RELATIVE IRRADIANCE (%) 90 100 80 60 40 20 LC-L5 UV LAMP TYPE (Metal halide lamp) 80 70 60 50 40 30 20 10 0 0 5 10 15 20 25 0 30 0 5000 10000 15000 20000 OPERATING TIME (h) OPERATING TIME (min) Uniform UV irradiation over a wide range Our uniquely designed optical systems are what make super-uniform UV irradiation possible over a wide range with minimal variations in light intensity (these can replace UV ovens). Uniform UV irradiation supports quality control by minimizing uneven drying of printed items and warping from adhesive hardening. ●IRRADIATION AREA (L11403-1112/-2112) 10 mm 15 mm 20 mm 30 mm X Y Z=2 mm Z=15 mm X direction TLSZB0030EC 120 100 RELATIVE IRRADIANCE (%) 2 mm 5 mm Z RELATIVE IRRADIANCE (%) 120 Z: Distance from beam exit point 80 60 40 20 0 -200 -160 -120 -80 -40 0 40 80 120 160 Z=10 mm Z=30 mm Y direction TLSZB0031EB 100 80 60 40 20 0 -40 200 Z=5 m Z=20 mm DISTANCE FROM IRRADIATED CENTER (mm) -30 -20 -10 0 10 20 30 40 DISTANCE FROM IRRADIATED CENTER (mm) ●IRRADIANCE DISTRIBUTION (Typical example) DISTANCE FROM CENTER (mm) ●L11403-2104 DISTANCE FROM CENTER (mm) ●L11403-2112 7.5 4.5 1.5 -1.5 -4.5 -7.5 7.5 4.5 1.5 -1.5 -4.5 -7.5 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 1000 - 1200 mW/cm2 800 - 1000 mW/cm2 600 - 800 mW/cm2 * Light intensity at 400 - 600 mW/cm2 distance 2 mm 200 - 400 mW/cm2 from beam exit 0 - 200 mW/cm2 point (at 385 nm) 60 DISTANCE FROM CENTER (mm) -150 -140 -130 -120 -110 -100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 DISTANCE FROM CENTER (mm) TLSZB0029EA 50 60 70 80 90 100 110 120 130 140 150 TLSZB0028EA LINEAR IRRADIATION TYPE UV-LED UNIT DIMENSIONAL OUTLINES (Unit: mm) ●L11403-1104/-2104 110 ●L11403-1112/-2112 10 POWER INPUT CONNECTOR J.S.T. Mfg. Co. Ltd. S05B-F32SK-GGXR 20 2-M4 DEPTH 5 EXTERNAL CONTROL TERMINAL Molex Inc. 55959-2030 EXTERNAL CONTROL TERMINAL Molex Inc. 55959-2030 COOLING FAN (SUCTION FAN OR BLOWER FAN) POWER INPUT CONNECTOR J.S.T. Mfg. Co. Ltd. S03B-F32SK-GGXR 30 15 COOLING FAN (SUCTION FAN OR BLOWER FAN) 4-M4 DEPTH 5 12 130 4-M3 DEPTH 5 110 130 306 7 5 7 AIR INLET OR AIR OUTLET 320 BEAM APERTURE 12 × 308 60 65 32 BEAM APERTURE 12 × 112 32 10 55 14.5 40 50 47 55 50 150 4-M3 DEPTH 5 40 4-M4 DEPTH 5 4-M3 DEPTH 5 AIR INLET OR AIR OUTLET 40 AIR INLET OR AIR OUTLET 35 4-M4 DEPTH 5 4-M4 DEPTH 5 90 90 90 25 83 100 125 7 40 25 8-M4 DEPTH 5 110 Weight: Approx. 2.2 kg Weight: Approx. 0.9 kg 10 10 TLSZA0012EC TLSZA0013EC CONNECTION EXAMPLE OPTIONS (Sold separately) LIGHT SOURCE L11403 SERIES POWER CABLE A11617 SERIES This cable connects the light source and power supply. Type No. Cable length (m) Applicable light sources A11617-330 L11403-1104/-2104 3 A11617-530 L11403-1112/-2112 POWER SUPPLY C11615 Supplies power to drive the light source Input voltage (AC) 100 V to 240 V Output voltage (DC) 36 V Output power 600 W EXTERNAL CONTROL CABLE This cable connects to the control box to control the lamp ON/OFF and adjust the light intensity. Type No. Cable length (m) A11618-030 3 CONTROL BOX C11616 This controls the lamp ON/OFF and adjusts the light intensity. UV POWER METER C6080 SERIES Measures the irradiance Type No. Calibrated wavelength (nm) Applicable light sources from the light source. L11403-1104/-1112 C6080-365 365 L11403-2104/-2112 C6080-385 385 TLSZC0008EC Subject to local technical requirements and regulations, availability of products included in this promotional material may vary. Please consult with our sales office. Information furnished by HAMAMATSU is believed to be reliable. However, no responsibility is assumed for possible inaccuracies or omissions. Specifications are subject to change without notice. No patent rights are granted to any of the circuits described herein. ©2015 Hamamatsu Photonics K.K. HAMAMATSU PHOTONICS K.K. www.hamamatsu.com HAMAMATSU PHOTONICS K.K., Electron Tube Division 314-5, Shimokanzo, Iwata City, Shizuoka Pref., 438-0193, Japan, Telephone: (81)539/62-5248, Fax: (81)539/62-2205 U.S.A.: Hamamatsu Corporation: 360 Foothill Road, Bridgewater. N.J. 08807-0910, U.S.A., Telephone: (1)908-231-0960, Fax: (1)908-231-1218 E-mail: [email protected] Germany: Hamamatsu Photonics Deutschland GmbH: Arzbergerstr. 10, D-82211 Herrsching am Ammersee, Germany, Telephone: (49)8152-375-0, Fax: (49)8152-2658 E-mail: [email protected] France: Hamamatsu Photonics France S.A.R.L.: 19, Rue du Saule Trapu, Parc du Moulin de Massy, 91882 Massy Cedex, France, Telephone: (33)1 69 53 71 00, Fax: (33)1 69 53 71 10 E-mail: [email protected] United Kingdom: Hamamatsu Photonics UK Limited: 2 Howard Court, 10 Tewin Road, Welwyn Garden City, Hertfordshire AL7 1BW, United Kingdom, Telephone: (44)1707-294888, Fax: (44)1707-325777 E-mail: [email protected] North Europe: Hamamatsu Photonics Norden AB: Torshamnsgatan 35 SE-164 40 Kista, Sweden, Telephone: (46)8-509-031-00, Fax: (46)8-509-031-01 E-mail: [email protected] TLSZ1007E06 Italy: Hamamatsu Photonics Italia S.r.l.: Strada della Moia, 1 int. 6, 20020 Arese (Milano), Italy, Telephone: (39)02-93581733, Fax: (39)02-93581741 E-mail: [email protected] JAN. 2015 IP China: Hamamatsu Photonics (China) Co., Ltd.: B1201 Jiaming Center, No.27 Dongsanhuan Beilu, Chaoyang District, Beijing 100020, China, Telephone: (86)10-6586-6006, Fax: (86)10-6586-2866 E-mail: [email protected]