D.. EN802 Datasheet

D.. EN802
www.vishay.com
Vishay Draloric
Lead (Pb)-Bearing Thick Film Chip Resistors with
CECC Approval, Available with Established Reliability
FEATURES
• IECQ-CECC approved to EN 140401-802,
version E, with established reliability, failure rate
level E6
• IECQ-CECC approved to EN 140401-802,
version A, without failure rate level
• SnPb termination plating on Ni barrier, minimum 10 % Pb
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
• Military
• Avionics
• Industrial
TECHNICAL SPECIFICATIONS
DESCRIPTION
Imperial size
Metric size code (EN/CECC style)
D12 EN802 ..
D25 EN802 ..
0805
1206
RR2012M
RR3216M
1 Ω to 1 MΩ; 0 Ω
Resistance range
Resistance tolerance
± 5 %, ± 1 %
Temperature coefficient
± 200 ppm/K, ± 100 ppm/K, ± 50 ppm/K
Rated dissipation, P70
0.125 W
Operating voltage, Umax. ACRMS or DC
0.25 W
150 V
200 V
Permissible film temperature, ϑF max.
125 °C
Operating temperature range
-55 °C to 125 °C
Max. resistance change at P70
for resistance, |ΔR/R| max. after:
± 1 % tolerance products: 10 Ω to 1 MΩ
≤1%
1000 h
≤2%
8000 h
≥ 1 GΩ
Insulation resistance
Permissible voltage against ambient
(insulation):
1 min; Uins
200 V
300 V
Notes
• Specifications given for a product description ending “EN802 ..” apply likewise to both product versions, the “Version A”, whose description
ends with “EN802 E0” and the “Version E”, whose description ends with “EN802 E6”.
• These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over
operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime.
TECHNICAL SPECIFICATIONS for “Version A”
DESCRIPTION
Nominal failure rate level
D12 EN802 E0
D25 EN802 E0
E0
3
< 0.1 x 10-9/h
Quality factor, πQ
Failure rate, FITobserved
TECHNICAL SPECIFICATIONS for “Version E”
DESCRIPTION
Assessed failure rate level
D12 EN802 E6
Quality factor, πQ
Failure rate, FITobserved
D25 EN802 E6
E6 = 10-6/h
0.3
< 0.1 x 10-9/h
Note
• Failure rate level E6 (10-6/h, πQ = 0.3), equivalent to MIL level P, is superior to level E5 (10-5/h, πQ = 1) and thus can be used as a replacement.
Revision: 01-Sep-15
Document Number: 28808
1
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D.. EN802
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TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE
TCR
TOLERANCE
RESISTANCE
E-SERIES
± 200 ppm/K
±5%
1 Ω to 1 MΩ
E24
± 100 ppm/K
±1%
10 Ω to 1 MΩ
E24; E96
± 50 ppm/K
±1%
100 Ω to 1 MΩ
E24; E96
Jumper (2); Imax. = 1.5 A
≤ 20 mΩ
0Ω
-
± 200 ppm/K
±5%
1 Ω to 9.1 Ω
E24
± 100 ppm/K
±1%
10 Ω to 1 MΩ
E96
± 50 ppm/K
±1%
100 Ω to 1 MΩ
E96
≤ 20 mΩ
0Ω
-
± 200 ppm/K
±5%
1 Ω to 1 MΩ
E24
± 100 ppm/K
±1%
10 Ω to 1 MΩ
E24; E96
± 50 ppm/K
±1%
100 Ω to 1 MΩ
E24; E96
Jumper (2); Imax. = 2 A
≤ 20 mΩ
0Ω
-
± 200 ppm/K
±5%
1 Ω to 9.1 Ω
E24
± 100 ppm/K
±1%
10 Ω to 1 MΩ
E96
± 50 ppm/K
±1%
100 Ω to 1 MΩ
E96
≤ 20 mΩ
0Ω
-
D12 EN802 E0
D12 EN802 E6 (1)
Jumper
(2);
Imax. = 1.5 A
D25 EN802 E0
D25 EN802 E6 (1)
Jumper
(2);
Imax. = 2 A
Notes
(1) Other TCR or tolerances, or combinations thereof, or resistance values from other E-series than given are not permitted in EN 140401-802
for version E products.
(2) The temperature coefficient of resistance (TCR) is not specified for 0 Ω jumpers.
PACKAGING
TYPE / SIZE
D12 EN802 E6
CODE
QUANTITY
P1
1000
P5
5000
P0
10 000
PACKAGING STYLE
WIDTH
PITCH
PACKAGING
DIMENSIONS
Ø 180 mm / 7"
D12 EN802 ..
D25 EN802 E6
P1
1000
P5
5000
P0
10 000
D25 EN802 ..
Revision: 01-Sep-15
Paper tape
acc. IEC 60286-3,
Type 1a, on reel
8 mm
4 mm
Ø 285 mm / 11 1/4"
Ø 180 mm / 7"
Ø 285 mm / 11 1/4"
Document Number: 28808
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D.. EN802
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Vishay Draloric
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: D1208050B5620FP5E6
Part Number for Zero Ohm Jumpers: D1208050000000P5E6
D
1
2
0
8
0
5
0
B
5
6
2
0
F
P
5
E
6
D
1
2
0
8
0
5
0
0
0
0
0
0
0
P
5
E
6
TYPE / SIZE
VERSION
TCR
RESISTANCE
TOLERANCE
PACKAGING
SPECIAL
D120805
D251206
0 = Neutral
C = ± 50 ppm/K
B = ± 100 ppm/K
A = ± 200 ppm/K
0 = jumper
3 digit value
1 digit multiplier
MULTIPLIER
8 = *10-2
9 = *10-1
0 = *100
1 = *101
2 = *102
3 = *103
4 = *104
0000 = jumper
F=±1%
J=±5%
0 = jumper
P1
P5
P0
EN 140401-802 E6
EN 140401-802 E0
Product Description: D12 100 562R 1 % P5 EN802 E6
Product Description for Zero Ohm Jumpers: D12 0R0 P5 EN802 E6
D12
100
562R
1%
P5
EN802
E6
D12
-
0R0
-
P5
EN802
E6
TYPE / SIZE
TCR
RESISTANCE
TOLERANCE
PACKAGING
SPECIFICATION
FAILURE
RATE LEVEL
D12
D25
± 50 ppm/K
10R = 10 Ω
562R = 562 Ω
10K = 10 kΩ
1M = 1 MΩ
0R0 = jumper
±1%
±5%
P1
P5
P0
EN 140401-802
± 100 ppm/K
± 200 ppm/K
E6
E0
EN 140401-802 ORDERING INFORMATION
Example of the ordering information for a resistor: D12 100 562R 1 % EN802 E6
EN140401-802EZRR2012MS562RFE6
The elements used in the component number have the following meaning:
EN140401-802
EN detail specification number
EZ
Assessment level for the zero-defect approach
RR2012M
Style
S
Temperature coefficient, according to EN 60062
U = ± 200 ppm/K; S = ± 100 ppm/K; R = ± 50 ppm/K
562R
Resistance value, according to EN 60062, 4 characters
F
Tolerance on rated resistance, according to EN 60062
J = ± 5 %; F = ± 1 %
E6
Failure rate level according to EN 60115-1, table ZB.1
for “version A” the nominal failure rate level is E0
Please note that the EN 140401-802 ordering information is not specific to the nature of the termination plating.
Note
• The ordering information according to EN 140401-802: 2007 shown above succeeds and replaces the ordering information according to
earlier versions of the detail specification EN 140401-802 or its predecessor CECC 40401-802, for example:
CECC 40401-802 EZ RR2012M B 562R F E6
CECC 40401-802 S RR2012 B 562R F E6
with EZ; S
Assessment level, where EZ is successor to and superior replacement for S
RR2012M; RR2012 Style, with suffix M for “metric”
B
Temperature coefficient, according to the detail specification
A = ± 200 ppm/K; B = ± 100 ppm/K; C = ± 50 ppm/K
Revision: 01-Sep-15
Document Number: 28808
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D.. EN802
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Vishay Draloric
DESCRIPTION
MATERIALS
Production follows a set of instructions established for
reproducibility. A thick film layer and a glass-over are
deposited on a high grade ceramic substrate (Al2O3) with
its prepared inner contacts. The target value is achieved
by laser cutting an L shaped groove in the resistive layer.
The resistor elements are covered by a protective coating
designed for electrical, mechanical and climatic protection.
The terminations receive a final SnPb on nickel plating,
controlled for a minimum lead content of 10 %. A
four-character code marking designates the resistance
value in accordance with IEC 60062 (1).
Vishay acknowledges the following systems for the
regulation of hazardous substances:
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual resistors. Only accepted products are placed into
the paper tape according to IEC 60286-3 (1), type 1a.
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1 (1). Solderability is specified for 2 years after
production.
The encapsulation is resistant to all cleaning solvents
commonly used in the electronics industry, including
alcohols, esters and aqueous solutions. The suitability of
conformal coatings, potting compounds, and their
processes, if applied, shall be qualified by appropriate
means to ensure the long-term stability of the whole system.
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
Except for the intentionally added lead (Pb) in the
termination finish, the products do not contain any of the
banned substances as per IEC 62474, GADSL, or the SVHC
list, see www.vishay.com/how/leadfree.
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
APPROVALS
The resistors are approved within the IECQ-CECC Quality
Assessment System for Electronic Components to the detail
specification EN 140 401-802 which refers to EN 60115-1,
EN 60115-8 and the variety of environmental test
procedures of the IEC 60068 (1) series.
Conformity is attested by the use of the CECC logo (
the Mark of Conformity on the package label.
) as
The Vishay Draloric production facility is registered with the
CAGE code SH903.
RELATED PRODUCTS
A parallel family of lead (Pb)-free thick film chip resistors with
CECC approval, available with established reliability, is
available, see datasheet:
• “CRCW.... EN802 - Thick Film Chip Resistors with CECC
Approval, available with Established Reliability”
(www.vishay.com/doc?28806)
A wider range of product sizes, TCR, tolerance and
resistance values, plus the option of values from a different
E series is available without approval to any EN specification
(quality factor πQ = 10). See the datasheets:
• “D/CRCW e3 - Standard Thick Film Chip Resistors”
(www.vishay.com/doc?20035)
• “D/CRCW - Lead (Pb)-Bearing Thick Film, Rectangular
Chip Resistors”
(www.vishay.com/doc?20008)
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
Revision: 01-Sep-15
Document Number: 28808
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ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
D.. EN802
www.vishay.com
Vishay Draloric
Power Dissipation P
FUNCTIONAL PERFORMANCE
D25 EN802..
D12 EN802..
0.3
W
0.2
0.1
0.0
- 50
0
50
70
100
125 °C 150
Ambient Temperature ϑamb
Current Noise Voltage Ratio
Derating
D25 EN802..
D12 EN802..
10
µV/V
1
0.1
100
1K
10K
Ω
100K
1M
Resistance Value R
In accordance with IEC 60195
Third Harmonic Ratio A3
Current Noise Voltage Ratio
D25 EN802..
D12 EN802..
100
dB
80
60
40
10
100
1K
In accordance with IEC 60440
10K
100K
Ω
1M
Resistance Value R
Non-Linearity - Third Harmonic Ratio A3
Revision: 01-Sep-15
Document Number: 28808
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D.. EN802
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Vishay Draloric
TESTS AND REQUIREMENTS
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1 (1), 4.5,
whereupon the following values are applied:
All tests are carried out in accordance with the following
specifications:
EN 60115-1, generic specification
EN 60115-8 (successor of EN 140400),
sectional specification
Temperature: 15 °C to 35 °C
EN 140401-802, detail specification
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
Relative humidity: 25 % to 75 %
IEC 60068-2-xx (1), test methods
A climatic category LCT / UCT / 56 is applied, defined by the
lower category temperature (LCT), the upper category
temperature (UCT), and the duration of exposure in the
damp heat, steady state test (56 days).
The parameters stated in the Test Procedures and
Requirements table are based on the required tests and
permitted limits of EN 140401-802. The table presents only
the most important tests, for the full test schedule refer to
the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
The components are mounted for testing on printed-circuit
boards in accordance with EN 60115-8, 2.4.2, unless
otherwise specified.
The testing also covers most of the requirements specified
by EIA/ECA-703 and JIS-C-5201-1.
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60068-2
TEST
METHOD
PROCEDURE
TEST
REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
STABILITY CLASS 1
OR BETTER
STABILITY CLASS 2
OR BETTER
10 Ω to 1 MΩ
1.0 Ω to 1 MΩ
±1%
±5%
Stability for product types:
D12 EN802..
D25 EN802..
4.5
-
Resistance
-
4.7
-
Voltage proof
U = 1.4 x Uins; 60 s
4.13
-
Short time overload
U = 2.5 x P 70 x R ≤ 2 x Umax.;
duration according to style
D12: 1 s; D25: 2 s
4.17
58 (Td)
Solderability
Solder bath method;
Sn60Pb40;
non-activated flux
(235 ± 5) °C;
(2 ± 0.2) s
4.8
-
Temperature
coefficient
(20/- 55/20) °C and
(20/125/20) °C
4.32
21 (Ue3)
Shear (adhesion)
45 N
4.33
21 (Ue1)
Substrate
bending
Depth 2 mm, 3 times
No flashover or breakdown
± (0.25 % R + 0.05 Ω)
± (0.5 % R + 0.05 Ω)
Good tinning (≥ 95 % covered);
no visible damage
± 50 ppm/K; ± 100 ppm/K
± 200 ppm/K
No visible damage
No visible damage; no open circuit in bent position
± (0.25 % R + 0.05 Ω)
± (0.5 % R + 0.05 Ω)
5 cycles
± (0.25 % R + 0.05 Ω)
± (0.5 % R + 0.05 Ω)
1000 cycles
± (1 % R + 0.05 Ω)
± (1 % R + 0.05 Ω)
30 min at - 55 °C
30 min at 125 °C
4.19
14 (Na)
Revision: 01-Sep-15
Rapid change
of temperature
Document Number: 28808
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D.. EN802
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TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60068-2
TEST
METHOD
PROCEDURE
STABILITY CLASS 1
OR BETTER
STABILITY CLASS 2
OR BETTER
10 Ω to 1 MΩ
1.0 Ω to 1 MΩ
± (1 % R + 0.05 Ω)
± (2 % R + 0.1 Ω)
70 °C; 1000 h
± (1 % R + 0.05 Ω)
± (2 % R + 0.1 Ω)
70 °C; 8000 h
± (2 % R + 0.05 Ω)
± (4 % R + 0.1 Ω)
± (0.25 % R + 0.05 Ω)
± (0.5 % R + 0.05 Ω)
TEST
Stability for product types:
D12 EN802..
D25 EN802..
4.23
REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
Climatic sequence:
4.23.2
2 (Bb)
Dry heat
125 °C; 16 h
4.23.3
30 (Db)
Damp heat, cyclic
55 °C; ≥ 90 % RH; 24 h; 1 cycle
4.23.4
1 (Ab)
Cold
- 55 °C; 2 h
4.23.5
13 (M)
Low air pressure
1 kPa; (25 ± 10) °C; 1 h
4.23.6
30 (Db)
Damp heat, cyclic
55 °C; ≥ 90 % RH; 24 h; 5 cycles
4.23.7
-
DC load
U =
P 70 x R ≤ Umax.; 1 min
U = P 70 x R ≤ Umax.;
1.5 h on; 0.5 h off;
4.25.1
-
Endurance at 70 °C
4.18
58 (Td)
Resistance to
soldering heat
Solder bath method;
(260 ± 5) °C; (10 ± 1) s
4.35
-
Flammability,
needle flame test
IEC 60695-11-5 (1),
10 s
4.24
78 (Cab)
Damp heat,
steady state
(40 ± 2) °C
(93 ± 3) % RH; 56 days
± (1 % R + 0.05 Ω)
± (2 % R + 0.1 Ω)
-
Endurance at upper
category temperature
125 °C; 1000 h
± (1 % R + 0.05 Ω)
± (2 % R + 0.1 Ω)
4.40
-
Electrostatic
discharge
(human body model)
IEC 61340-3-1 (1)
3 pos. + 3 neg. discharges;
Voltage acc. to style
D12: 800 V; D25: 1000 V
± (1 % R + 0.05 Ω)
4.29
45 (XA)
Component
solvent resistance
Isopropyl alcohol;
50 °C; method 2
No visible damage
4.30
45 (XA)
Solvent resistance
of marking
Isopropyl alcohol;
50 °C; method 1, toothbrush
Marking legible,
no visible damage
4.22
6 (Fc)
Vibration, endurance
by sweeping
f = 10 Hz to 2000 Hz;
x, y, z ≤ 1.5 mm;
A ≤ 200 m/s2;
10 sweeps per axis
4.39
-
Periodic electric
overload
4.27
-
Single pulse high
voltage overload;
10 μs/700 μs
4.25.3
U =
15 x P 70 x R ≤ 2 x Umax.;
0.1 s on; 2.5 s off;
1000 cycles
U = 10 x
P 70 x R ≤ 2 x Umax.;
10 pulses
No burning after 30 s
± (0.25 % R + 0.05 Ω)
± (0.5 % R + 0.05 Ω)
± (1 % R + 0.05 Ω)
± (1 % R + 0.05 Ω)
Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 01-Sep-15
Document Number: 28808
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D.. EN802
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DIMENSIONS
L
T2
W
H
T1
DIMENSIONS AND MASS
TYPE / SIZE
L
(mm)
W
(mm)
H
(mm)
T1
(mm)
T2
(mm)
MASS
(mg)
D12 EN802..
2.00 ± 0.15
1.25 ± 0.15
0.5 ± 0.15
0.40 ± 0.20
0.40 ± 0.20
≤ 5.5
D25 EN802..
3.20 ± 0.15
1.60 ± 0.15
0.5 ± 0.15
0.50 ± 0.25
0.50 ± 0.25
≤ 10
Notes
• The resistors are marked using the four-character code system of IEC 60062 (1) on their black protective coating.
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
X
G
Y
Z
RECOMMENDED SOLDER PAD DIMENSIONS
WAVE SOLDERING
TYPE / SIZE
REFLOW SOLDERING
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
D12 EN802..
0.65
1.40
1.50
3.45
0.65
1.10
1.40
2.85
D25 EN802..
1.50
1.60
1.90
4.70
1.50
1.25
1.75
4.00
Revision: 01-Sep-15
Document Number: 28808
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Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical
requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements
about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular
product with the properties described in the product specification is suitable for use in a particular application. Parameters
provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All
operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
applications or for any other application in which the failure of the Vishay product could result in personal injury or death.
Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please
contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications.
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Material Category Policy
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the
definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council
of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(EEE) - recast, unless otherwise specified as non-compliant.
Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that
all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU.
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free
requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference
to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21
conform to JEDEC JS709A standards.
Revision: 02-Oct-12
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Document Number: 91000