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Contents
Automatic machines
Automatic machines
Automatic machines
Introduction
I.2
Cable cutting machines
I.4
Automatic strippers
I.6
Stripping and crimping machines
I.9
I
2021630000
I.1
Introduction
Automatic machines
Stripping and crimping machines
Stripping and crimping machines: for linked or
unconnected wire-end ferrules packaged in rolls
The crimping process can be made more efficient by automating
the individual process steps. Markets will be placing increasing
pressure on their strategic partners to optimise installation times.
Machines that can efficiently process wiring materials are a state
of the art solution for meeting this demand. Weidmüller’s new
generation of stripping and crimping machines are equipped with
a universally adjustable stripping mechanism and a user-friendly
touch screen. They also feature longer servicing intervals and
machine lifespans.
And, there is no need to change tools
Touch screen
The new, large touch screen makes it easier to
adjust and operate the machines.
I
Flexibility
A universally adjustable stripping mechanism
comes with the machines’ standard
configuration. This stripping mechanism can be
adjusted to fit various wire and insulation sizes.
I.2
2021630000
Automatic machines
Introduction
Sturdy construction
The new, sturdier construction results in more
time between servicing and a longer lifespan for
the machines.
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2021630000
I.3
Cable cutting machines
Automatic machines
Automatic machines
I
I.4
2021630000
Cable cutting machines
CCM
The CutFix 8 is a microprocessor-controlled tool for the automatic cutting to length of solid
and flexible single conductors with a max. outer diameter of 8 mm.
The CCM microprocessor-controlled automatic cutter cuts to length ribbon cables, round
cables, insulating conduits and tubes. Its high repeat accuracy is achieved using a precision
AC servodrive. The dimensional accuracy can, for particular requirements, be optimised by
means of length correction.
Using a special subprogram, it is simplicity itself for customers to adapt the program
interface to their own company-specific requirements. The pressure on the cable from
the drive can be adjusted by the built-in pressure regulator that controls the pneumatic
opening.
Cable cutting machines
Cable cutting machines
Repetition accuracy is achieved by a precise servo DC drive.
•Optimised dimensional accuracy due to length correction (e.g. for special insulators)
• Adjustable cable clamping force
•RS232 interface for controlling the automatic sizer via an IBM-compatible PC
•Software (supplied) enables management, documentation and transfer of
cutting jobs via a PC
• Removable hand-held terminal for entering individual cutting jobs
Technical data
Cutting capacity
Single conductor, flexible
Single conductor, solid
Aperture
Feed rate
Length correction
Keypad
Display
CutFix 8
1.5 m/sec
Slip correction in mm
adjustable for specific articles
4 x 4-buttons for data input
4 lines/20 characters
2 mm to 999999 mm
Adjustable partial amount preselection
When end of cable is reached
For up to 256 cutting jobs
1
For data transfer
to PC
Electrical connection
Connected load
230 V/50 Hz
Approx. 200 W
Dimensions D x W x H (mm)
330 x 380 x 498 with keypad
330 x 380 x 408 w/o keypad
Approx. 24 kg
Ordering data
Type
CutFix 8
2021630000
Software is available that allows cutting jobs to be managed, documented and transferred.
The CCM can be used wherever stationary preparation of medium and large cable series is
required. It comes with handles for easy relocation.
Technical data
Cutting force
Aperture width
Aperture height
Ribbon cable
Solid and sheathed cables
Single conductor, flexible
Single conductor, solid
Insulating tubes and hoses
Feeding speed
Length correction
0.14…10 mm2
0.5…2.5 mm2
Max. 8 mm outer Ø
Length preselection
Amount preselection
Switch-off
Memory
Serial interface
Software
Weight
Automatic machines
CutFix 8
Keypad
Display
Languages
Length preselection
Amount preselection
Switch-off
Memory
Serial interface
Software (optional)
Electrical connection
Connected load
Air connection
Dimensions D x W x H (mm)
Exit tray
Weight
Qty.
1
Order No.
9023100000
Ordering data
Type
CCM
CCM
I
Approx. 2900 N at 6 bar operating pressure
75 mm
40 mm
Max. cable width 75 mm
up to Ø 25 mm
0.08...70 mm2
0.08...16 mm2
Up to nominal width 29 mm
0 – 3 m/sec, programmable
Slip correction in mm programmable
for specific articles
4 x 4 buttons for data input, 4 direct function buttons
4 lines/40 characters
D, NL, F, UK, P, I, E, CZ
1 mm to 999999 mm
Adjustable partial amount preselection
When cable end is reached
For up to 20,000 cutting jobs
1
For data transfer to PC,
additional programs for inkjet and embossing devices
220 V/230 V AC
Approx. 750 W
6 – 10 bar
470 x 360 x 370
200 mm
Approx. 35 kg
Qty.
1
Order No.
9025440000
I.5
Automatic strippers
Automatic strippers
Automatic machines
• Stripping of stranded wires according to DIN VDE 0295,
Cl. 5
• Partial stripping; the insulation remains on the wire end
• No need to change tools
• Electric drive
• For small and medium-sized batches
• Precise adjustment possible through touch display
• Day and total unit counter ensures production
monitoring
Powerstripper 6.0
Powerstripper 16.0
0.05 ... 6.0 mm²
2.5...16.0 mm²
• Quick and easy adjustment to the respective crosssection
• Stripping length: 3...20 mm
• Min. conductor length: 22 mm + stripping length
• Max. outside diameter 5 mm
• Quick and easy adjustment to the respective crosssection
• Stripping length: 3...20 mm
• Min. conductor length: 22 mm + stripping length
• Max. outside diameter 8 mm
Automatic machines are designed to process wires acc.
to DIN VDE 0295/5, DIN VDE 0281/102 and DIN VDE
0281/103.
Processing of other wire types on request.
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Technical data
Specification
Stripping range
Conductor length, min.
Pull-off length
Pulse time
Electrical connection
Connection values
Tool data
Length / Width / Height
Weight
Note
Ordering data
Version
mm
kg
POWERSTRIPPER 6,0
0.05 - 6.0 mm² (~AWG 30-10)
22 mm + stripping length
3-20 mm
approx. 0.5 s
100-240 V / 50/65 Hz
46 VA
POWERSTRIPPER 16,0
2.5 - 16 mm² (~AWG 14-6)
22 mm + stripping length
3-20 mm
approx. 1.5 s
100-240 V / 50/65 Hz
46 VA
295 / 190 / 190
8.8
295 / 190 / 230
11
Type
POWERSTRIPPER 6,0
Qty.
1
Order No.
9028510000
Type
POWERSTRIPPER 16,0
Qty.
1
Order No.
9028480000
Note
I.6
2021630000
Automatic strippers
• Strips stranded wires according to DIN VDE 0295, Cl. 5
• Partial stripping of insulation; the insulation remains on
the wire end
• Integrated sensing system for determining the wire
cross-section and the resulting cutting depth
• Electric drive
• Change of tools not necessary
• For small and mid-sized batches
• Automatic adjustment to the appropriate wire crosssection
Powerstripper auto 2.5
Powerstripper auto 16.0
0.5...2.5 mm²
4.0 to 16 mm²
Power stripper auto 2.5-20
• Stripping length from 3...20 mm
• Min. conductor length 22 mm plus stripping length
Power stripper auto 16-20
• Stripping length from 3...20 mm
• Min. conductor length 22 mm plus stripping length
Automatic machines
Automatic strippers
Automatic machines are designed to process wires
according to DIN VDE 0295/5, DIN VDE 0281/102 and
DIN VDE 0281/103.
Processing of other wire types on request.
I
Technical data
Specification
Stripping range
Conductor length, min.
Pull-off length
Pulse time
Electrical connection
Connection values
Tool data
Length / Width / Height
Weight
Note
Ordering data
Version
mm
kg
POWERSTRIPPER ao 2,5-20
0.5 - 2.5 mm² (~AWG 20-14)
22 mm + stripping length
1-20 mm
approx. 0.5 s
100-240 V / 50/65 Hz
46 VA
POWERSTRIPPER ao 16-20
4 - 16 mm² (~AWG 12-6)
22 mm + stripping length
1-20 mm
approx. 1.5 s
100-240 V / 50/65 Hz
46 VA
295 / 190 / 205
9
295 / 190 / 230
11
Type
POWERSTRIPPER ao 2,5-20
Qty.
1
Order No.
9027270000
Type
POWERSTRIPPER ao 16-20
Qty.
1
Order No.
9027290000
Note
2021630000
I.7
Automatic strippers
Automatic strippers
Automatic machines
• Electro-pneumatic drive
• Precise sheath stripping on conductors with various
insulation types
• Very easy to use
Powerstripper AM 12
3.5...11.9 mm
• Stripping a cable with an outside diameter of 3.5 ...
11.9 mm
• Use of wire cross-sections with adapted V-radius blades
• Infinitely variable adjustment of sheath stripping and
pull-off lengths between 25 and 120 mm
• Low weight and compact design
• Easy blade replacement
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Technical data
Specification
Insertion length
Min./max. stripping area
Min./max. stripping length
Pull-off length
Electrical connection
Compressed air connection
Pulse time
Tool data
Length / Width / Height
Weight
Note
Ordering data
Version
Powerstripper AM 12
80 mm
3.5 mm-11.90
25-120
20 - 120 mm
100-240 V / 50/65 Hz
5.5 bar
approx. 3 s
mm
kg
230 / 254 / 520
17
Type
Powerstripper AM 12
Qty.
1
Order No.
1534740000
Note
I.8
2021630000
Stripping and crimping machines
• For loose-packed wire-end ferrules with plastic collar
• Conductor stripping and crimping in one step
• Oscillating conveyor for grabbing free wire-end ferrules
• Quick adjustment to the required cross-section range
• Change of tools not necessary, therefore efficient and
time-saving processing
Crimpfix 2.5 M
Crimpfix R / Crimpfix RS
0.34/0.5...2.5 mm²
0.5...2.5 mm²
• Electric drive
• For smaller batches
Crimpfix R
Automatic machines
Stripping and crimping machines
Automatic machines are designed to process wires
according to DIN VDE 0295/5, DIN VDE 0281/102 and
DIN VDE 0281/103.
Processing of other wire types on request.
Crimpfix 2.5 M
• 0.34 / 0.5...2.5 mm²
• Processing 0.34 mm² is possible with simple conversion
tool
• 0.5...2.5 mm²
• Crimping length: 8 mm
Crimpfix RS
• 0.5...2.5 mm²
• Crimping length: 8 mm & 10 mm
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Technical data
Specification
Stripping range
Crimping length
Length of wire-end ferrule
Pulse time
Cross-section range
Electrical connection
Compressed air connection
Tool data
Length / Width / Height
Weight
Note
Ordering data
Version
Note
2021630000
mm
kg
CRIMPFIX 2.5 M
0.34/0.5 - 2.5 mm²
8 mm
14 mm
approx. 1.5 s
0.5...2.5 mm²
220 V / 50 Hz
CRIMPFIX R
0.5 - 2.5 mm²
8 mm
14 mm
approx. 1 s
0.5...2.5 mm²
100-240 V / 50/65 Hz
5 bar
CRIMPFIX RS
0.5 - 2.5 mm²
8/10 mm
14/16 mm
approx. 1 s
0.5...2.5 mm²
100-240 V / 50/65 Hz
5 bar
292 / 310 / 260
15
330 / 390 / 430
23
330 / 390 / 430
23
Type
CRIMPFIX 2.5 M
Qty.
1
Order No.
9205410000
Type
CRIMPFIX R
CRIMPFIX RS
Qty.
1
1
Order No.
9028500000
1477030000
I.9
Stripping and crimping machines
Automatic machines
Stripping and crimping machines
• For loose-packed wire-end ferrules with plastic collar
• Conductor stripping and crimping in one step
• Oscillating conveyor for grabbing free wire-end ferrules
• Quick adjustment to the required cross-section range
• Change of tools not necessary, therefore efficient and
time-saving processing
Crimpfix L / Crimpfix LS
Crimpfix LZ
0.5...2.5 mm²
2 x 0.5...2 x 1.5 mm²
• Electric/pneumatic drive
• Full electronic control
• For medium-sized batches
For twin wire-end ferrules
• Electro/pneumatic drive
• Complete electronic control
• For medium-sized batches
Automatic machines are designed to process wires
according to DIN VDE 0295/5, DIN VDE 0281/102 and
DIN VDE 0281/103.
Processing of other wire types on request.
Crimpfix LS
• Ferrules in custom sizes can also be processed
I
Technical data
Specification
Stripping range
Crimping length
Length of wire-end ferrule
Pulse time
Cross-section range
Electrical connection
Compressed air connection
Tool data
Length / Width / Height
Weight
Note
Ordering data
Version
Note
I.10
mm
kg
CRIMPFIX L
0.5 - 2.5 mm²
8 mm
14 mm
approx. 1 s
0.5...2.5 mm²
100-240 V / 50/65 Hz
5 bar
CRIMPFIX LS
0.5 - 2.5 mm²
6/8/10 mm
12/14/16 mm
approx. 1 s
0.5...2.5 mm²
100-240 V / 50/65 Hz
5 bar
CRIMPFIX LZ
2 x 0.5 - 2 x 1.5 mm²
8 mm
14 mm
approx. 1 s
0.5...1.5 mm²
100-240 V / 50/65 Hz
5 bar
330 / 390 / 460
31
330 / 390 / 460
31
330 / 390 / 460
31
Type
CRIMPFIX L
CRIMPFIX LS
Wire-end ferrules, see chapter J
Qty.
1
1
Order No.
9028530000
9028540000
Type
CRIMPFIX LZ
Qty.
1
Order No.
9027310000
Wire-end ferrules, see chapter J
2021630000
Stripping and crimping machines
CA 100/2.5, CA 100/10
0,14...0,34 mm2
0,14...10 mm2
The CA 100 C (“Compact”) is an
electro-pneumatic, modular crimping
machine used to efficiently process
unconnected (bulk-packed) ferrules with
plastic collars. It is used for wires with
small cross-sections of 0.14 to 0.34 mm²
(AWG 26 to 22).
Technical data
•For processing small cross-sections from
0.14 to 0.34 mm² (AWG 26 to 22), with
6/8 mm crimping lengths
•The removable control panel makes it
convenient to operate and adjust.
•Simple, user-friendly menu navigation
and touch-screen display
•Daily piece-part counter
•Short insertion length: 22 mm
•Tool is easy to change
•Quick setup and re-tooling
•Short cycle times: 1.5 s
•Crimping quality complies
with DIN 46228
•Compact design
•Electro-pneumatic
Crimping range
CA 100 C
0.14 … 0.34 mm²
Crimping lengths
Connection
Drive
Compressed air connection
Processing time
Size W x D x H
Weight
6 … 8 mm
220 V / 50 Hz
pneumatic
5 bar
1.5 s
260 x 390 x 390
23 kg
The CA 100 C can be converted for conductor cross-sections in the ranges of 0,14 … 0,34 mm². Note on ordering
In order to precisely determine the required conversion tool, you will need the exact specifications
for both the wire-end ferrules being processed and the conductors being processed.
Ferrules see chapter J
Detailed quotation available on request. Additional accessories can be found in Chapter J.
2021630000
Automatic machines
CA 100 C
The CA 100 is an electro-pneumaticdriven automatic stripper and crimper for
time-saving and efficient processing of
loose-packed wire-end ferrules.
It is designed for stationary preparation of
medium-sized batches of conductors.
The machine is characterised by
rapid and simple operation.
•Stripping and crimping in one operation
•Electro-pneumatic drive
•Stripping and crimping range
0.14...10.0 mm2
•Processes ferrules of various lengths
•Rapid and easy conversion
•Vibration feeder takes loose ferrules
I
Technical data
Crimping range
Crimping lengths
Connection
Drive
Compressed air connection
Processing time
Crimping
Size W x D x H
Weight
Options
CA 100/2,5
CA 100/10
0.34 ... 4 mm2
4 ... 10 mm2
(using respective tool)
6 ...12 mm
6...18 mm
220 V / 50 Hz
220 V / 50 Hz
pneumatic
pneumatic
5 bar
5 bar
approx. 2.5 s
approx. 2.5 s
Quadrocrimp
Trapezcrimp
530 x 400 x 460
530 x 400 x 460
40 kg
40 kg
Quadrocrimp Tool: For a perfect 4 sided, crimped square
The CA 100 can be converted for conductor cross-sections in the ranges of 0.14...2.5 or 4...10 mm2.
Note on ordering
In order to precisely determine the required conversion tool, you will need the exact specifications
for both the wire-end ferrules being processed and the conductors being processed.
Ferrules see chapter J
Detailed quotation available on request. Additional accessories can be found in Chapter J.
I.11
Automatic machines
Stripping and crimping machines
CA 4/8 Indent
0,14...4 mm2
The CA 4/8 Indent is an electro-pneumaticdriven automatic stripper and crimper for
processing loose-packed, turned male and
female contacts.
The contacts are fed automatically via an
oscillating c­ onveyor set-up.
Conductors and contacts in the 0.14 - 4.0 mm
range (AWG 26-14) can be crimped
normally with a 4/8 indent crimp shape, in
compliance with MIL C-22520/1-01. The
settings for stripping and crimp depth are
motor- driven. The values can be saved in
50 different programs. The keyboard is used
for configuration and programming.
Important data, functions and errors are
shown on the LCD display.
With the help of the appropriate tools, the
automatic crimper may be converted to
various contacts and/or c­ onductors.
It was developed for preparing c­ onductors in
medium-batch series for stationary use.
The automatic machine can be operated
quickly and easily.
I
Technical data
Stripping range
Connection
Drive
Compressed air connection
Processing time
Size W x D x H
Weight
Options
•Stripping and crimping in one operation
•Electro-pneumatic drive
•Strips and crimps 0.14...4.0 mm2
•Processes loose twisted pin and socket
contacts
•Rapid and simple change-over
•Vibration-feeder takes 500 loose
machined contacts
•4/8-Indent crimp conforms with
MIL C-22520/1-01
•Program memory for 50 contact
variations
•Stripping and crimping dimensions
adjusted by means of electric motor
•The CA 4/8 Indent S features an
oscillating conveyor with selective feed.
It uses sensors and actuators to ensure
that the contacts are correctly positioned
for processing.
CA 4/8 Indent
0,14 ... 2,5 mm2
CA 4/8 Indent S
0,25 ... 4 mm2
220 V / 50 Hz / 115 VA
220 V / 50 Hz /115 VA
pneumatic
pneumatic
5 bar
5 bar
approx. 2,5 s
approx. 2,5 s
450 x 490 x 420
530 x 500 x 600
40 kg
54 kg
special blade fixture (profile blade, V-radius blade),
special fixing device for stranded wires, shortened
insertion length, monitoring of entry, feed equipped with
selection unit, control of crimping force, interface
Note on ordering
The machine is set up using sample contacts to suit the user’s requirements. For this we need the name of
the manufacturer, the type designation and the cross-sections of the contacts.
Detailed quotation available on request. Additional accessories can be found in our Heavy-Duty Connectors Catalogue.
I.12
2021630000
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