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Contents
Technical appendix
Technical appendix
Technical appendix
Sensor Actuator Interface Passive – Overview
W.2
Coding systems
W.4
Sensor Actuator Interface Passive – Connection plan
W.9
Cable overview
W.10
Drilling templates
W.12
Resistence Charts
W.22
W
2001350000 – 2015/2016
W.1
Technical appendix
Sensor Actuator Interface Passive – Overview
Sensor Actuator Interface Passive – Overview
Technical data
W
Material data
Insulating material – Housing
– Contact carrier
– Contact
Base material
– Screw socket
Temperature range
°C
– Housing
Colour
– PG & contact carrier
Cable sheathing
Cable type
O-ring
Housing seal
Type of connection, hood version
Clamping range
mm2
AWG No.
Stripping length, hood version
mm
Stripping length, screw version
mm
Stripping length, tension clamp version
mm
Contact surface
– BL3.5 / B2L
Contact base material
– BL3.5 / B2L
Torques
– Hoods
Nm
– Blanking plugs
Nm
Mechanical data
Ingress Protection Class*
IP
Suitability for cable carrier
cycles at 15d
IDC connection
Max. connect. frequency of a cable with same cross-section
Stripping length
mm
Conductor cross-section (flexible)
mm2
Smallest strand diameter
mm
Conductor insulation material
Conductor outside diameter
mm
Cable outside diameter
mm
Pin assignment
Electrical data to VDE 110 (Apr 97)
Operating voltage
VMax. current carrying capacity per I/O signal
A
– total with single supply
A
– total with dual supply
A
Rated voltage
Veff
Test voltage
kVeff
Pollution severity
Insulation resistance
Ω
Other data
Dimensions
see chapter G
Fixing holes
see chapter G
Function indicators
– for operating voltage
– for I/O function
Current isolation (SAI-… -M)
Cable strain relief (SAI-… -M)
Max. cable diameter (SAI-… -M)
mm
* only when plugged in and secured
W.2
M5
PA 6 GF
PA66
CuSn4
CuZn, nickel-plated
–25 …+90
grey, RAL 7032
PUR
PUR/PVC
Viton
67
1 Mio. 15d
M8
PBT (UL 94 V0)
PBT (UL 94 V0)
CuSn6
CuZn, nickel-plated
–20…+90
grey, RAL 7032
black
PUR
halogen-free
Viton
tension clamp
0.08…1.0
28…18
100
–
7
tin
M12
PBT (UL 94 V0)
PBT (UL 94 V0)
CuSn6
CuZn, nickel-plated
–20…+90
grey, RAL 7032
black
PUR
halogen-free, UL
Viton
foamed PUR
screw/tension clamp
0.08…1.5
22…14
100
7
10
tin
Cu alloy
Cu alloy
0.8
0.5
0.8
0.5
68 (M16/M23 IP 67)
1 Mio. 15d
68
2 Mio. 10d
–
–
–
–
–
–
–
10 … 30
1
3
–
24
10 … 30
2 (Derating)
8
–
32
1.0
3
> 109
10 … 30
2 (Derating)
10 (9 A for F-version)
2 x 8 = 16
32
1.0
3
> 109
1 x LED, green
1 x LED, yellow (per function)
1 x LED, green
1 x LED, yellow (per function)
–
M20
10–14
2 x LED, green
1 x LED, yellow (per function)
via 2 jumper plugs
M20
6–12
2001350000 – 2015/2016
Technical appendix
Sensor Actuator Interface Passive – Overview
Technical data
Material data
Insulating material – Housing
– Contact carrier
– Contact
Base material
– Screw socket
Temperature range
°C
– Housing
Colour
– PG & contact carrier
Cable sheathing
Cable type
O-ring
Housing seal
Type of connection, hood version
Clamping range
mm2
AWG No.
Stripping length, hood version
mm
Stripping length, screw version
mm
Stripping length, tension clamp version
mm
Contact surface
– BL3.5 / B2L
Contact base material
– BL3.5 / B2L
Torques
– Hoods
Nm
– Blanking plugs
Nm
Mechanical data
Ingress Protection Class*
IP
Suitability for cable carrier
cycles at 15d
IDC connection
Max. connect. frequency of a cable with same cross-section
Stripping length
mm
Conductor cross-section (flexible)
mm2
Smallest strand diameter
mm
Conductor insulation material
Conductor outside diameter
mm
Cable outside diameter
mm
Pin assignment
Electrical data to VDE 110 (Apr 97)
Operating voltage
VMax. current carrying capacity per I/O signal
A
– total with single supply
A
– total with dual supply
A
Rated voltage
Veff
Test voltage
kVeff
Pollution severity
Insulation resistance
Ω
Other data
Dimensions
see chapter G
Fixing holes
see chapter G
Function indicators
– for operating voltage
– for I/O function
Current isolation (SAI-… -M)
Cable strain relief (SAI-… -M)
Max. cable diameter (SAI-… -M)
mm
* only when plugged in and secured
2001350000 – 2015/2016
IDC
PBT (UL 94 V0)
PBT (UL 94 V0)
CuZn, pre-nickeled & gold-plated
CuZn, nickel-plated
–20 … +90
grey, RAL 7032
black
PUR
PUR/PVC
Viton
foamed PUR
screw/tension clamp
0.08 … 1.5
22 … 14
100
7
10
tin
M12 Push-Pull
PA 6 GF
PBT (UL 94 V0)
CuSn6
CuZn, nickel-plated
–25 ... +80
grey, RAL 7032
black
PUR
halogen-free, UL
Viton
foamed PUR
tension clamp
0.08 … 1.5
22 … 14
100
7
10
tin
Cu alloy
Cu alloy
0.8
0.5
0.8
67
1 Mio. 15d
68
2 Mio. 10d
10
15 … 20
0.25 … 0.5
0.1
PVC/PE/PUR
1.2 … 1.6
3.5 … 5.0
see next page
10 … 30
2 (Derating)
10 (9 A for F-version)
2 x 8 = 16
32
1.0
2
> 109
10 … 30
2
10
2 x LED, green
1 x LED, yellow (per function)
via 2 jumper plugs
M20
6–12
1 x LED, green
1 x LED, yellow (per function)
32
1.0
3
W
M20
6–12
W.3
Technical appendix
Coding systems
Contact assignment
SAI-M/SAI-F – IDC
3-pole:
4-pole:
M23
12-pole:
12
9
8
1
10
7
2
PO
6
5
11
4
3
Male
10
9
1
8
12
2
7
SO
3
4
11
5
6
Female
19-pole:
19
12 18
17 11
1
10
2
13
9
16
3
PO
8
4
7
5 14
15 6
W
W.4
Male
19
12 18
13 1
11
10
2
3
17
14
9
SO
4
8
5
7 16
6
15
Female
Pole
Colour code
Assignment
1
2
3
brown
white
blue
+ 24 V DC
input/output
0 V DC
Pole
Colour code
Assignment
1
2
3
4
brown
no colour
blue
black
+ 24 V DC
input/output 2
0 V DC
input/output 1
Pole
Colour code
Plug-in station
Contact M12
1
2
3
4
5
6
7
8
9
10
11
12
Pole
white
green
yellow
grey
pink
red
black
violet
blue (–)
blue (–)
brown (+)
green-yellow (PE)
Colour code
1
2
3
4
5
6
7
8
1– 8
1– 8
1– 8
1– 8
Plug-in station
4
4
4
4
4
4
4
4
3
3
1
5
Contact M12
1
2
3
4
5
7
8
9
10
11
13
14
15
16
17
18
6
12
19
violet
red
grey
red/blue
green
grey/pink
white/green
white/yellow
white/grey
black
yellow/brown
brown/green
white
yellow
pink
grey/brown
blue (–)
green-yellow (PE)
brown (+)
8
6
4
2
2
1
3
5
7
7
6
4
1
3
5
8
1– 8
1– 8
1– 8
4
4
4
2
4
2
2
2
2
4
2
2
4
4
4
2
3
5
1
2001350000 – 2015/2016
Coding systems
Round connectors are used for wiring sensors, actuators and data cables.
To prevent wiring errors, there are different coding systems: for M12, the plug-in
connectors are coded A, B and D. The M12 A-coded plug-in connector is available
with 3 to 5 pins, 8 and 12 pins. There is no coding for M8 and M5.
Technical appendix
Coding systems for round connectors
The arrangement of the pins in the M8 plug-in connector (asymmetrical) rules out
the possibility of 3- and 4-pole M8 plug-in connectors being connected together.
In the case of M5 plug-in connectors, 3- and 4-pole plug-in connectors can be
connected together since the pins are symmetrically arranged.
Pin-Belegungen
Pin-Belegungen
und
und
Kodierungen
Kodierungen
A-coded, M12, Sensor wiring
A-kodiert
A-kodiert
2- to 5-pole:
2 2
2 2
1 1
3 3
4 4
5 5
5 5
Male
3 3
A-coded, M12, PROFIBUS-PA
4 A-kodiert
4 A-kodiert 1 1
8 8
7 7
5 5 2 2
6 6
2- to 5-pole:
1 1
3 B-kodiert
3 B-kodiert 1 1
4 4
10 10
3 3 2 2 5 5
42 42
Male
1 1
1 1
35 35
2 2 9 9
63 63
7 7 8 85 5
4 4
1 1
4 4
12 12
8 8
5 5
6 6
7 7
C-kodiert
C-kodiert
B-kodiert
B-kodiert
4 4
11 11
3 3 2 2
2 PE
2
PE
Assignment
1
2
3
4
5
brown
white
blue
black
grey
Housing
+ 24 V DC
input/output 2*
0 V DC
input/output 1
FE
shield**
*) = only 5-pole version
**) = only with shielded version
Pole
Colour code
Assignment
1
3
Housing
red
green
DATA-B
DATA-A
shield
Pole
Colour code
Assignment
1
2
3
4
5
Housing
red
black
white
blue
shield (drain wire)
V+
V- (CAN_GND)
CAN_H signal
CAN_L signal
shield
4 4
2 2
3 3
1 1
8 8
7 7
4 4
2 2
6 6
5 5
3 3
1 1
10 10
10 10
3 3 2 2 5 5
5 5 2 2 3 3
4 4
4 4
4 4
4 4
Male
1 1 Female
1 1
11 11
11 11
5 5
5 5
Pin-Belegungen
Pin-Belegungen
und
Kodierungen
Kodierungen
2 2 9 9 und
9 9 2 2 3 3
6 6
63 63
8 8 7 7
8
8
7
7
A-coded, M12, CANopen/DeviceNet™
1 1
4 4
4 A-kodiert
4 A-kodiert 1 1
12 12
12 12
2- to 5-pole:
8 8
8 8
7 7 2 2 5 5
7 7
5 5 2 2
6 6
6 6
11 11
Colour code
Female
Pin-Belegungen
Pin-Belegungen
und
und
Kodierungen
Kodierungen
2 2
3 3
3 3
1 1
Pole
10 10
1 1
1 1
35 35
2001350000 – 2015/2016
9 9
2 62 6
3 3
7 7 8 85 5
4 4
3 3
1 1
10 10
5 5 2 2 3 3
42 42
1 1 Female
1 1
9 9
2 2
5 58 8 7 7
4 4
1 1
12
12
8 8
7 7
10 10
1 1
6 6
4 4
11 11
35 35
W
36 36
4 4
5 5
2 2 3 3
2 PE
2
PE
4 4
35 35
1 1
9 9
6 26 2
3 3
5 58 8 7 7
4 4
11 11
W.5
C-kodiert
4 4 C-kodiert
1 1
8 8
1 1
8 8
Coding
5 5 systems7 7
7 7
Technical appendix
6 6
PE PE
1212
6 6
PE PE
5 5
1010
2 2 3 3
2 2
3 3
4 4
1 1
1111
5 5
9 9
6 6
8 8PE PE
7 7
1010
2 2 3 3 2 2 3 3
4 4
1 1
1111
5 5
9 9
6 6
7 PE7 PE8 8
1 1
4 4
3 3
3 3
1212
B-coded,2M12,
2 PROFIBUS-DP
1 1
2 2
B-kodiert
B-kodiert
3- to 5-pole:
2 PE
2
PE
2 PE
2
PE
4 4
2 2
2 2
4 4
3 3
1 1
1 1
3 3
5 5
64 46
51 51
15 15
Male
46 46
2 2
PE PE
1 1
1 1
3 3
3 3
2 2
PE PE
3 3
und Kodierungen2 2
Pin-Belegungen
und Kodierungen
2Pin-Belegungen
2
4 4
A-kodiert
3 A-kodiert
Male 1 1
3
2
44
M12 PE
PE
38-pole:3
1 1
33
4
44
535
44 4
25 5
1
1
22
3 3
5
4
7 27
4
21 2
5 3 3 52 2 7
M12
6
6
1
8
1010 7
3 B-kodiert
3 B-kodiert
121 1
12
1
1
8
8
1 1
Male
4
C-kodiert
C-kodiert
PEPE
3
3
22
5
4
1 1
33
4
44
2 2
2
2
35 5 3
6
PE6PE
Female
1
44 4
4
Colour code
Assignment
1
2
3
4
Housing
yellow
white
orange
blue
TD+ (transmit data +)
RD+ (receive data +)
TD - (transmit data -)
RD - (receive data -)
shield
Pole
Colour code
Assignment
1
2
3
4
5
6
7
8
white
brown
green
yellow
grey
pink
blue
red
signal
signal
signal
signal
+ 24 V DC
signal
0 V DC
signal
Pole
Colour code
Assignment
brown
blue
white
green
pink
yellow
black
grey
red
violet
grey/pink
red/blue
+ 24 V DC
0 V DC
input/output 1
input/output 1
input/output 1
input/output 1
input/output 1
input/output 1
input/output 1
input/output 1
input/output 1
input/output 1
12
5
1111
4
11
5
6
123 3
24 24
B-kodiert
B-kodiert
11
3
Pin
2
Female
33
3
Data A
Data B
shield
33
12 2
8
1010
7 2 27 3 3 5
6
1 1 6
54 54
11
6 6
55
10 9 9 10
2
3 26 6 3
88 77 4
1
1
1212
5
92 2
9
6
8
7
78
24 24
2
44
W.6
2
44
PE PE
77
1111 12-pole:6 6
55
10
10
2 3 929
6 63
7 47 8 8
4
D-kodiert
D-kodiert 1
1
11
11
1212
5
5
9
9
26 2
6
8
87
7
W
55
11
1 1
11
11
88
88
2
3
66
PE PE
45 45
green
red
2 2
4 4
Female
3 3
5
5
11
2 2
Male
2
4
Housing
Industrial Ethernet
Pin-Belegungen
Pin-Belegungenund
undKodierungen
Kodierungen
2 2
Assignment
Female
4-pole:
A-kodiert
A-kodiert
Colour code
5 5
D-coded,
M12, Industrial Ethernet
D-kodiert
D-kodiert
C-kodiert
C-kodiert
3 3
Pin
1
5
4
C-kodiert
C-kodiert
33
11
25 5
2
44
55
1
5
1
2
3
4
115
6
7
8
9
10
11
12
1
1
5
5
4
PEPE
2
3
3
4
2001350000 – 2015/2016
Technical appendix
Coding systems
M8 connector position
3-pole:
4
4
3
1
4-pole:
4
4
3
1
2
1
3
Male
4-pole:
1
3
Male
1
3
4
brown
blue
black
+ 24 V DC
0 V DC
input/output 1
Pin
Colour code
Assignment
1
2
3
4
brown
white
blue
black
+ 24 V DC
input/output 2
0 V DC
input/output 1
Pin
Colour code
Assignment
1
2
3
4
brown
white
blue
black
+ 24 V DC
input/output 2
0 V DC
input/output 1
Female
M5 connector position
2
Assignment
Female
M8 connector position
2
Colour code
1
3
Male
Pin
4
2
3
4
Female
1
W
2001350000 – 2015/2016
W.7
Technical appendix
Coding systems
M23
12-pole:
12
8
9
1
10
7
2
PO
6
5
11
4
3
Male
10
9
1
8
12
2
7
SO
3
4
11
5
6
Female
M23
19-pole:
19
12 18
17 11
1
10
2
13
9
16
3
PO
8
4
7
5 14
6
15
Male
19
12 18
13 1
11
10
2
3
17
14
9
SO
4
8
5
16
7
15 6
Female
Pole
Colour code
Assignment
Cross-section
1
2
3
4
5
6
7
8
9
10
11
12
white
green
yellow
grey
pink
red
black
violet
nc
blue
brown
green/yellow
signal
signal
signal
signal
signal
signal
signal
signal
nc
0 V DC
+ 24 V DC
PE
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
nc
0.75
0.75
0.75
Pole
Colour code
Assignment
Cross-section
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
violet
red
grey
red/blue
green
blue
grey/pink
white/green
white/yellow
white/grey
black
green/yellow
yellow/brown
brown/green
white
yellow
pink
grey/brown
brown
signal
signal
signal
signal
signal
0 V DC
signal
signal
signal
signal
signal
PE
signal
signal
signal
signal
signal
signal
+ 24 V DC
0.34
0.34
0.34
0.34
0.34
0.75
0.34
0.34
0.34
0.34
0.34
0.75
0.34
0.34
0.34
0.34
0.34
0.34
0.75
W
W.8
2001350000 – 2015/2016
Sensor Actuator Interface Passive – Connection plan
Connection plan
Terminal
Connection No.
1
=
2
=
3
=
4
=
5
=
6
=
7
=
8
=
9
=
1 0
=
1 1
=
1 2
=
1 3
=
1 4
=
1 5
=
1 6
=
1 7
=
18
=
1 9
=
2 0
=
2 1
=
Connector position
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1, 3, 5, 7
1, 3, 5, 7
2, 4, 6, 8
2, 4, 6, 8
1, 2, 3, 4, 5, 6, 7, 8
* Contact used in 5-pole version only
M5/M8-contact
3-pole
4-pole
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
–
2
–
2
–
2
–
2
–
2
–
2
–
2
–
2
1
1
3
3
–
–
–
–
–
–
M12contact
4
4
4
4
4
4
4
4
2*
2*
2*
2*
2*
2*
2*
2*
1
3
1
3
5
IDC-contact
3-pole
2
2
2
2
2
2
2
2
1
3
1
3
–
4-pole
4
4
4
4
4
4
4
4
2
2
2
2
2
2
2
2
1
3
1
3
–
Potential
Conductor colour
E/A 1-1
E/A 2-1
E/A 3-1
E/A 4-1
E/A 5-1
E/A 6-1
E/A 7-1
E/A 8-1
E/A 1-2
E/A 2-2
E/A 3-2
E/A 4-2
E/A 5-2
E/A 6-2
E/A 7-2
E/A 8-2
U1 + (24 V DC)
U1 - (0 V)
U2 + (24 V DC)
U2 - (0 V)
PE
Technical appendix
Sensor Actuator Interface Passive – Connection plan
Conductor colour
Colour code
white
green
yellow
grey
pink
red
black
violet
grey/pink
red/blue
white/green
brown/green
white/yellow
yellow/brown
white/grey
grey/brown
brown
blue
red*
black*
green/yellow
WH
GN
YE
GY
PK
RD
BK
VT
GYPK
RDBL
WHGN
BNGN
WHYE
YEBN
WHGY
GYBN
BN
BU
RD*
BK*
GNYE
Plug insert, hood version
Note:
SAI distributors with fixed cable have a single supply conductor as standard. The
voltage U1 is supplied to all the sockets. An SAI distributor with fixed cable but
with separate supply voltage is available on request.
Pin assignment
Tension clamp
connection
Screw connection
W
2001350000 – 2015/2016
W.9
Technical appendix
Cable overview
Cable overview
Cables
M8 unshielded
PVC
PUR halogen-free
PUR halogen-free yellow
PUR resistant to welding beads
M8 shielded
PUR halogen-free
M12 unshielded
PVC
PUR halogen-free
PUR halogen-free yellow
PUR resistant to welding beads
M12 shielded
PUR halogen-free
Data cables
Universal Pro (SubBus)
PUR halogen-free
TYPE A
TYPE B
TYPE C
EtherCat
PUR halogen-free
PROFIBUS DP
PUR halogen-free
PVC massive cable
PROFIBUS PA
PVC
PVC
CANDeviceNet™
PUR halogen-free
PVC
Note
Identification in
article designation
Cable gland
Wire number /
cross-section
Colour
Colour coding
Suitable
for torsion
Wire core
insulation
V
V
U
U
UGE
UGE
T
T
M8
M8
M8
M8
M8
M8
M8
M8
3x0.25 mm²
4x0.25 mm²
3x0.25 mm²
4x0.25 mm²
3x0.25 mm²
4x0.25 mm²
3x0.34 mm²
4x0.34 mm²
black
black
black
black
yellow
yellow
black
black
BR,BL,SW
BR,WS,BL,SW
BR,BL,SW
BR,WS,BL,SW
BR,BL,SW
BR,WS,BL,SW
BR,BL,SW
BR,WS,BL,SW
No
No
No
No
No
No
Yes
Yes
PVC
PVC
TPM
TPM
TPE
TPE
TPE
TPE
U
U
M8
M8
3x0.34 mm²
4x0.34 mm²
black
black
BR,BL,SW
BR,WS,BL,SW
No
No
PP
PP
V
V
V
U
U
U
U
UGE
UGE
UGE
T
T
T
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
3x0.34 mm²
4x0.34 mm²
5x0.34 mm²
3x0.34 mm²
4x0.34 mm²
5x0.34 mm²
8x0.25 mm²
3x0.34 mm²
4x0.34 mm²
5x0.34 mm²
3x0.34 mm²
4x0.34 mm²
5x0.34 mm²
black
black
black
black
black
black
black
yellow
yellow
yellow
black
black
black
BR,BL,SW
BR,WS,BL,SW
BR,WS,BL,SW,GR
BR,BL,SW
BR,WS,BL,SW
BR,WS,BL,SW,GR
BR,WS,BL,GR,GN,GE,RS,RT
BR,BL,SW
BR,WS,BL,SW
BR,WS,BL,SW,GR
BR,BL,SW
BR,WS,BL,SW
BR,WS,BL,SW,GR
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
PVC
PVC
PVC
TPM
TPM
TPM
PP
TPE
TPE
TPE
TPE
TPE
TPE
U
U
U
U
M12
M12
M12
M12
3x0.34 mm²
4x0.34 mm²
5x0.34 mm²
8x0.25 mm²
black
black
black
black
BR,BL,SW
BR,WS,BL,SW
BR,WS,BL,SW,GR
BR,WS,BL,GR,GN,GE,RS,RT
No
No
No
No
TPE
TPE
TPE
PP
U-SB
C5AS4VG
C5DS4VG
C5DD4UG
M8
M12
M12
M12/RJ45
4x0.34 mm²
4xAWG 22
4xAWG 22
4xAWG 22
black
green
green
green
BR,WS,BL,SW
WS,BL,OR,GE
WS,BL,OR,GE
WS,BL,OR,GE
No
No
No
No
PP
PE
PE
PE
UIE
M8
4x0.15 mm²
green
BL,OR,WSBL,WSOR
No
PP
D
E
M12
M12
2x0.24 mm²
2x0.24 mm²
violet
violet
RT, GN
RT, GN
No
No
TPE
PVC
M
M
M12
M12
2x1.0 mm²
2x1.0 mm²
black
blue
RT, GN
RT, GN
No
No
PE
PE
No
TPE
No
PVC
2x0.22 mm² +
2x0.34 mm²
2x0.22 mm² +
B
M12
2x0.34 mm²
Additional technical data available upon request
A
M12
black
black
WS,BL (0.22 mm²),
RT,SW (0.34 mm²)
WS,BL (0.22mm²),
RT,SW (0.34mm²)
W
W.10
2001350000 – 2015/2016
Technical appendix
Cable overview
Outer cladding
Suitable for
dragline cable carriers
Rigid
Bending radius
in cable ∅
Moving
Temperature range
in °C
Rigid
Moving
External-Ø
in mm
Halogen-free
UL
PVC
PVC
PUR
PUR
PUR
PUR
PUR
PUR
No
No
Yes
Yes
Yes
Yes
Yes
Yes
5x
5x
5x
5x
5x
5x
4x
4x
10x
10x
10x
10x
10x
10x
7.5x
7.5x
-30 / +80
-30 / +80
-40 / +80
-40 / +80
-40 / +80
-40 / +80
-40 / +105
-40 / +105
-5 / +80
-5 / +80
-25 / +80
-25 / +80
-25 / +80
-25 / +80
-30 / +105
-30 / +105
approx. 4.5
approx. 4.8
approx. 4.1
approx. 4.4
approx. 4.1
approx. 4.4
approx. 4.9
approx. 4.9
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
PUR
PUR
Yes
Yes
5x
5x
12x
12x
-40 / +90
-40 / +90
-30 / +90
-30 / +90
approx. 4.8
approx. 5.1
Yes
Yes
Yes
Yes
PVC
PVC
PVC
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
nein
nein
nein
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
5x
5x
5x
5x
5x
5x
5x
5x
5x
5x
4x
4x
4x
10x
10x
10x
10x
10x
10x
10x
10x
10x
10x
7.5x
7.5x
7.5x
-30 / +80
-30 / +80
-30 / +80
-40 / +80
-40 / +80
-40 / +80
-40 / +80
-40 / +80
-40 / +80
-40 / +80
-40 / +105
-40 / +105
-40 / +105
-5 / +80
-5 / +80
-5 / +80
-25 / +80
-25 / +80
-25 / +80
-25 / +80
-25 / +80
-25 / +80
-25 / +80
-30 / +105
-30 / +105
-30 / +105
approx. 4.9
approx. 5.3
approx. 5.7
approx. 4.3
approx. 4.7
approx. 5.0
approx. 5.9
approx. 4.3
approx. 4.7
approx. 5.0
approx. 4.9
approx. 4.9
approx. 5.1
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
PUR
PUR
PUR
PUR
Yes
Yes
Yes
Yes
5x
5x
5x
5x
10x
10x
10x
12x
-40 / +80
-40 / +80
-40 / +80
-40 / +80
-25 / +80
-25 / +80
-25 / +80
-25 / +80
approx. 5.0
approx. 5.4
approx. 5.7
approx. 6.3
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
PUR
PVC
PVC
PUR
Yes
No
No
Yes
5x
3.5x
3.5x
5x
12x
7.5x
7.5x
7.5x
-40 / +90
-40 / +75
-40 / +70
-40 / +70
-30 / +90
-20 / +60
-20 / +60
-20 / +60
approx. 5.1
approx. 6.5
approx. 6.5
approx. 6.5
Yes
No
No
Yes
Yes
Yes
Yes
Yes
PUR
Yes
4x
7.5x
-40 / +80
-/-
approx. 4.8
Yes
Yes
PUR
PVC
Yes
No
7.5x
9x
15x
18x
-40 / +70
-20 / +70
-20 / +60
-5 / +60
approx. 7.8
approx. 7.8
Yes
No
No
No
PVC
PVC
No
No
8x
8x
8x
8x
-30 / +80
-30 / +80
-5 / +60
-5 / +60
approx. 8.0
approx. 8.0
No
No
No
No
PUR
Yes
5x
10x
-40 / +80
-10 / +80
approx. 7.0
Yes
Yes
PVC
No
5x
10x
-40 / +80
-10 / +80
approx. 7.2
No
Yes
W
2001350000 – 2015/2016
W.11
Technical appendix
Drilling templates
Drilling templates
SAI M12 and M12 Push-Pull:
hood / M23 / M16 /
fixed cable / IDC / A
4.5
4.5
5
73
107
SAI 4-M =102
SAI 6-M =127
SAI 8-M =152
4.5
60
W
33
39
W.12
Note: This page can be copied to
use as a template.
2001350000 – 2015/2016
Technical appendix
Drilling templates
39
SAI stainless steel
33
A
A
B
B
A
A
B
B
A
A
B
B
8
6
4
2
4.5
1
B
172
3
B
164
5
A
27
7
A
13.5
3
60
2001350000 – 2015/2016
W
Note: This page can be copied to
use as a template.
W.13
Technical appendix
Drilling templates
SAI wall bushing
15 ± 0.5
R5
W
40 ± 1
X1
X2
40 ± 1
73 ± 0.2
107 ± 0.2
152
Ø 4.5
60
36 ± 0.2
Note: This page can be copied to
use as a template.
W.14
2001350000 – 2015/2016
Technical appendix
Drilling templates
SAI M8 standard
73
100
39
4.5
O4.5
48
W
Note: This page can be copied to
use as a template.
2001350000 – 2015/2016
W.15
Technical appendix
Drilling templates
SAI M8 line
O4.2
11
165
158
R
L
B
A
13
3.5
17
29.8
R4.2
24
11
17
Ø 4.2
W
W.16
29.5
13
R4.2
24
Note: This page can be copied to
use as a template.
2001350000 – 2015/2016
Technical appendix
Drilling templates
SAI M5
20
20
13
34
13
B
A
B
2
A
B
3
3
A
B
4
4
A
B
3.5
5
A
B
6
A
B
7
A
B
A
116
A
2
1
A
109
B
B
10
B
A
A
1
76
A
69
10
B
A
8
W
Note: This page can be copied to
use as a template.
2001350000 – 2015/2016
W.17
Drilling templates
SAI Active Universal
Technical appendix
54
R4
210.5
201
.5
W
4.5
Note: This page can be copied to
use as a template.
W.18
2001350000 – 2015/2016
Technical appendix
Drilling templates
SAI Active Universal Pro:
Subbus modules with digital outputs
Plan view
Side view
30
30.75
R4
W
4.2
Ø4.5
11
2001350000 – 2015/2016
155.5
146
155.5
146
.5
Ø4.5
Note: This page can be copied to
use as a template.
W.19
Technical appendix
Drilling templates
SAI Active Universal Pro:
Sub-bus modules without digital outputs
Plan view
Side view
30
30.75
R4
180.5
171
Ø4.5
11
4.2
Ø4.5
4.2
W.20
180.5
171
.5
W
Note: This page can be copied to
use as a template.
2001350000 – 2015/2016
Technical appendix
W
2001350000 – 2015/2016
W.21
Technical appendix
Resistances Charts
Chemical resistance of nickel
The statements on the resistance of
nickel to chemicals only apply when
the coating is undamaged and is not
subject to any mechanical loads. These
statements are based on a review of
the literature available and it should be
noted that pure nickel is not considered
in the literature – only alloyed nickel
steels.
The statements on page W.15 are
based on research, and once again
please note that pure nickel has not
been included in the testing. The
findings in the research are based
on undamaged alloyed nickel steels
that have not been subject to any
mechanical loads.
The six materials in question are:
Chlorobenzene 1
Chloroform 1
Chromic acid hydride 1
Acetic acid 1
Hydrofluoric acid 2
Concentrated
hydrochloric acid 2
Pure nickel:
Corrosion properties are determined by
the resistance of the passive layer.
Good resistance in:
• water containing oxygen
• flowing seawater
•alkalis (very good resistance) even
at high temperatures and high
concentrations
•neutral and alkaline salt solutions
(carbonates, phosphates, sulphates,
chlorides and nitrates) even at high
concentrations and temperatures
Known problems:
•corrosion attack in heavily oxidising
acids and solutions containing
chlorides
•in inorganic and organic acids only
resistant in diluted solutions and at
low temperatures
•coating is not toxic (formation of
deposits by micro-organisms can
lead to destruction of the passive
coating)
The findings for the two materials
above marked with a “2” could have
a critical impact on applications. The
findings for the four materials marked
with a “1” should be taken into account
but would not be considered critical for
applications.
A further advantage of nickel is its
thermal stability. The resistance does
not change up to a temperature of
120 °C.
W
W.22
2001350000 – 2015/2016
Resistances Charts
Pocan® offers good resistance to
chemicals. Organic solvents, such as
aliphatic hydrocarbons, alcohols, ether,
long-chain ester as well as fats, oils and
perchlorinated hydrocarbons do not
corrode Pocan®.
This is also true for water and aqueous
solutions, neutral and acid salts, as well
as diluted acids.
On the other hand, it is susceptible to
alkalis, oxidising acids, ketones and
phenols.
Susceptibility to universal alcohols,
aromatics and ketones increases as the
ambient temperature rises above 60 °C.
In the presence of water and aqueous
solutions, hydrolytic degradation at
higher temperatures increasingly leads
to a decline in stability.
Substances like motor and transformer
oils, petrol and brake fluids do not
corrode Pocan®, even at higher
temperatures.
Medium
Acetic acid 10%
Acetone
Ammonia 10%
Ammonia, concentrated
Technical appendix
Chemical resistance of Pocan® (PBT)
23 °C
±
+
+
±
60 °C
±
-
Benzene
Brake fluid
Butane
Butanol
Butyl acetate
+
+
+
+
+
+
+
±
+
Calcium chloride 10%
Carbon disulphide
Carbon tetrachloride
Chlorobenzene
Chloroform
Chromic acid hydride 10%
Citric acid 10%
Cresol
Curd soap
+
+
+
+
+
+
+
±
±
+
±
+
Dibutyl phthalate
Diesel oil
Diethyl ether
Dioxan
+
+
+
+
±
+
±
-
Ethanol
Ethyl acetate
Ethyl dichloride
Ethylene glycol
+
±
+
+
±
Formic acid 10%
Freon 11
Frigen 113
+
+
+
±
+
+
Glacial acetic acid 10%
Glycerine
+
+
Heptane
Hexane
Hydraulic oil
Hydrochloric acid 10%
Hydrochloric acid, concentrated
Hydrofluoric acid 10%
Hydrogen peroxide 20%
+
+
+
+
+
+
+
+
+
+
±
Isopropyl alcohol
+
Kerosene
+
Medium
Linseed oil
Lubricating greases
23 °C
+
+
60 °C
+
+
Methanol
Methyl ethyl ketone
Methylene chloride
Mineral oils
Motor oils
+
+
+
+
±
±
+
+
Nitric acid 10%
Nitric acid, concentrated
+
-
±
-
Octane
Olive oil
+
+
+
+
Paraffin oil
Perchloroethylene
Petrol, normal and lead-free
Petrol, super
Petrol/methanol 85/15
Petroleum
Phenol 10%
Phosphoric acid 20%
Potassium chloride 10%
Potassium dichromate 10%
Potassium hydroxide 10%
Potassium permanganate 10%
+
±
+
+
+
+
+
+
+
+
+
+
+
+
+
±
+
+
±
Soap suds 10%
Sodium bisulphite 10%
Sodium carbonate 10%
Sodium chloride 10%
Sodium hydroxide 10%
Sulphuric acid 10%
Sulphuric acid, concentrated
+
+
+
+
+
-
±
+
+
+
±
-
Tetrahydrofuran
Toluene
Transformer oil
Trichlorethene/chloroform 1/1
Turpentine oil
±
+
±
+
+
+
Vegetable oils
+
+
±
Washing liquid
Washing powder, synthetic
Water
+
+
+
+
+
+
+
Xylol
±
-
The above values are for guidance only.
A definite statement can only be made
when based on the respective case in
question.
2001350000 – 2015/2016
+=resistant
- = not resistant
±=partly resistant
W
W.23
Technical appendix
W
W.24
2001350000 – 2015/2016
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