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FL series Lighting for Image Processing
Next generation ODR technology
Uniform and Stable Radiant Light
Super High Brightness
Flexible Mounting and Installation
Optical Double Reflection
Sharp images enabled by homogeneous
high power lighting
A sharp image, with a high contrast is the
precondition for a stable inspection in
image processing. This requires a powerful
and stable illumination in the field of view
(FOV) of an application.
The new Omron FL series represents the
ideal lighting solution to achieve this target.
The innovative ODR technology defines a
new dimension in brightness and ensures,
that there is always enough light for your
application.
The intelligent light controller simplifies the
setup of the light. An easy adjustment of the
light intensity or synchronization with the
camera trigger is supported. Furthermore
the FL series is easy to install and to adjust.
Change the angle or distance to the working area in seconds and reduces significantly the effort in operation.
2
FL series Lighting for Image Processing
Sharp and Bright Images
Homogeneous Lighting
Easy to use
High-brightness ODR Lighting
Uniform Illumination Across a
Wide Field of View
Easy and Secure Installation,
Light Adjustment, and Control
LEDs can be achieved with ODR lighting
Brightness is not the only thing necessary for
To create an ideal lighting environment more
(Optical Double Reflection) that uses a com-
a stable inspection process.
easily and in a shorter time, the structure and
plete new optics technology.
The FL Series evenly illuminates a broad field
operations for installation and adjustment are
High-brightness illumination was achieved by
of view without any inconsistencies.
completely simplified, which makes the FL
increasing light efficiency and heat dissipation,
This enables a stable inspection process.
Series the ideal system for any application.
Four times the brightness of conventional
making it possible to input images this sharply
for the first time.
FL series Lighting for Image Processing
3
High-luminance ODR Lighting
- beyond the Limitations of LEDs
_ High-brightness Models _
The Highest Brightness
in the Industry*
Unit: lx
120000
The same level of
ODR lighting is the latest optics technology and
has been invented during the development of a
compact image processing camera with built-in
lighting.
ODR is defining a new dimension in brightness,
and enables the highest light efficiency in the
industry.
brightness than
sunlight (100,000 lux).
100000
80000
Four Times
the Brightness
60000
40000
Optical Double Reflection
20000
0
*OMRON Investigation in November 2010
Shell-type LEDs High-brightness LEDs ODR lighting
Cutting Edge ODR Optics Technology (Patent Pending)
ODR lighting
Standard LEDs
OCR structure for effective lighting.
Total Reflection
Reflection
LED Chip
Loss of Light.
Reflective mirrors
Reflective mirrors
All Light Used without Waste
Standard Shell-type LEDs
ODR Lighting
The light created with standard LED lighting has limited
By applying our unique optics technology for an ODR
efficiency for illumination. It is possible to increase brightness,
structure to surface mounted chips with high heat dissipation
but doing so causes problems, such as deterioration of
and light efficiency, ODR achieves brightness levels that
the LEDs caused by increased heat.
are approximately 4 times higher than conventional technologies.
4
Reflection
FL series Lighting for Image Processing
Stable Inspection for
High-speed applications
Standard Lighting
ODR Lighting
Even on high-speed lines where lack of brightness inevitably results in blurred images,
ODR makes it possible to produce stable
images without reducing the line speed.
Inspection is not possible because of
workpiece blurring or a lack of brightness.
Bright Even through
a Polarizing Filter
Because previous brightness levels were
Complete extraction of edges
and characters.
Standard Lighting
Without Polarizing Filter
Standard Lighting
With Polarizing Filter
ODR Lighting
With Polarizing Filter
It is impossible to detect the
workpiece because of reflections
from the film.
The image becomes dark overall
and the workpiece cannot be
detected.
The reflections from the
transparent filter is cut and the
both the workpiece itself and the
characters on it can be detected.
insufficient, using a polarizing filter resulted
in dark images and made it impossible to
create sharp images of the workpiece.
With ODR lighting, the brightness in the field
of view can be maintained even through a
polarizing filter . This allows to cut out only
the reflected light from glossary areas, and
create bright evenly lit images.
High Brightness in a Small Package
Standard Lighting
ODR Lighting
It is possible to provide sufficient illumination by using a smaller light.
It is not necessary to use a large light to achieve
50 dia
90 dia
the necessary brightness or customize lights
to fit into small spaces.
Twice times
the brightness at
half of the size!
FL series Lighting for Image Processing
5
Highest inspection stability
with Uniform, wide-area Illumination
_ Wide Area Models _
Uniform and wide-area Illumination over the Field of View
The uniform illumination area* is broader than previous lighting systems (up to 1.5 times).
By illuminating uniformly from corner to corner over the field of view, a sharp image of the workpiece
is created to stabilize inspections and measurements.
*Area of illumination with a relative illuminance of 0.50 or higher.
Illumination Distribution Chart*
Ordinary LED Lighting
FL Series
-80
-80
0.90 -1.00
0.80 -0.90
-60
-40
0.70 -0.80
-40
-20
0.60 -0.70
0
0.50 -0.60
0.40 -0.50
20
0.30 -0.40
40
0.20 -0.30
60
80
0.10 -0.20
-80
-60
-40
-20
0
20
40
60
0.00 -0.10
80
Distance from the center (Y axis)
Distance from the center (Y axis)
-60
-20
0
20
40
60
80
-80
-60
Distance from the center (Y axis)
-40
-20
0
20
40
60
80
Distance from the center (Y axis)
It is not possible to illuminate the corners of the field of view.
It is possible to illuminate across the field of view uniformly and brightly.
*Reference values for a 90-mm-dia. light at a working distance of 100 mm.
FL Series
50 dia
Wide Range of Working Distance
The area of uniform illumination for the FL Series
is wide and the working distance that can be
handled by 1 light is approximately 2 times
larger than of a standard light.
Standard Lighting
50 dia
This gives more flexibility for the installation
location of the light.
Approx.10 to 200mm
Approx.30 to 100mm
6
FL series Lighting for Image Processing
Approx. 2 times
the standard
work distance
Inspection in the Corners
Standard Lighting
FL Series
The FL Series consistently illuminates the
field of view, so it is not necessary to change
the inspection parameters for the central or
outside areas. Thanks to the uniform illumination, the same inspection results can be
achieved in corners or center of the FOV.
It was necessary to create different
inspection standards for each section
With uniform lighting from corner to
corner, it is possible to inspect
Easy Handling for Changing Field of View
Standard Lighting
The inspection area is wide, so even if the
camera’s field of view changes because of a
A slight increase in the
work distance results in
images that are dark and
unclear.
change in the product model or production
line, it is possible to use the same lighting
FL Series
Even if the work distance is
increased, the images are
bright and inspections are
stable.
Cover a Broad Area with One Model
There is a broad area of stable illumination, and this increases the area that can be covered with one product model.
Standard Model
FL Series
200
200
150
Previous model 4
Previous model 6
Previous model 7
100
Covered
with
3 models
150
FL-DR90W
100
Previous model 3
50
Previous model 5
Previous model 1
Field of view
(mm)
50
50
FL-DR32W
Field of view
(mm)
Previous model 2
WD (mm)
FL-DR50W
100
150
200
WD (mm)
50
100
150
200
*The graph data are reference values.
*WD=Work Distance
FL series Lighting for Image Processing
7
Simple Installation and Control
Easy Design and Installation
Bar Lighting
Fit in any location.
Wiring
Mounting and Adjustment
The cable can extend from either direction,
The light is structured for mounting with nuts to
Specialized mounting brackets enable mount-
allowing for horizontal or vertical wiring layouts
an arm on the back or side surfaces.
ing at a flexible angle.
on the mounting surface.
Minute changes in the position can be achieved
by sliding the light.
Ring Lighting
smallest and lightest in the industry- the FL Series can fit in places where lights could not be installed before.
Light Weight
Installation Distance
Size
Standard Size
Approx.
1/2
the Size
FL Series
50 dia
10 to 200mm
Approx.
3 Times Greater
Than Best in
Industry
Lightest
Weight
30g
Standard Lighting
30 to 100mm
FL Series
The superior brightness of ODR lights enables
Because a large area in the field of view can
With the lightest body in the industry, this light
an adequate illumination with a smaller unit.
be inspected, the installation location can
can be attached to thin arms and fixtures.
It is possible to mount lighting even in narrow
be selected more flexibly.
The arms won’t be distorted by the weight.
locations.
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FL series Lighting for Image Processing
Easy Control and Adjustment of the Lighting
Lighting Controller
With a compact design small enough to fit in the palm of your hand, the Controller can be built
into the control panel or in the gap between production lines.
By using the longest lighting cable in the industry (25 m), the Controller can be installed along
with the image processing monitor in a variety of locations. It is possible to adjust the lighting
while looking at the screen.
Connect to a Remote Control Panel
Mount to a DIN Rail underneath
the Line or in the Gap between Tables
Lighting Control without Programming
Intuitive Digital Light Controls
This enables light emission synchronized with the camera
Digital adjustment of light emission makes it easy to reproduce
using essentially any trigger, such as a photoelectric sensor.
the lighting environment after line switchovers.
The Controller be connected to an image processing device
to control lighting without any programming on a PLC.
The quantity of light is dis[ Control Output ]
played digitally in 400 levels.
•PNP/NPN compatible
Adjust the light in fine detail.
•Power source: 24 V
[ Lighting Emission Controls ]
•Lighting triggers can be used individually for each channel.
Increases brightness
Decreases brightness
•Lighting delay and lighting time can be controlled.
FL series Lighting for Image Processing
9
FL Series
Bar Lighting
The highest level of brightness in the industry.
These Bar Lighting are structured for adaptable wiring and mounting.
High-brightness Models
Wide Area Model
Optical Double Reflection
Model
Standard Models
Model
Light color
Wide Area Model
FL-BR5020W
High-brightness Models
FL-BR5020W-H
Wide Area Model
FL-BR9120W
High-brightness Models
FL-BR9120W-H
Wide Area Model
FL-BR13120W
High-brightness Models
FL-BR13120W-H
Lighting Intensity Distribution Characteristics
Illumination Structure
High-brightness Models
Wide Area Model
White LEDs
High-brightness Models(FL-BR9120W-H)
WD=30mm
X axis (long axis)
WD=100mm
WD=30mm
WD=50mm
Relative light intensity
1.0
WD=50mm
Y axis (short axis)
0.9
0.9
0.8
0.8
0.7
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
0.1
0.1
0.0
−100
WD=100mm
Relative light intensity
1.0
−80
−60
−40
−20
0
20
40
60
80
100
0.0
−100
−80
−60
−40
−20
0
20
40
60
80
(mm)
100
(mm)
Wide Area Model
(FL-BR9120W)
X axis (long axis)
Y axis (short axis)
Relative light intensity
1.0
Relative light intensity
1.0
0.9
0.9
0.8
0.8
0.7
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
0.1
0.0
−100
0.1
−80
−60
−40
−20
Application
Standard Lighitng
It is difficult to read characters with low contrast.
10
FL series Lighting for Image Processing
FL Series
Sharp images are created of both
two-dimensional codes and characters.
0
20
40
60
80
100
(mm)
0.0
−100
−80
−60
−40
−20
0
20
40
60
80
100
(mm)
FL Series
Bar Lighting
Ratings and Specifications
The highest level of brightness in the industry.
Model
These Bar Lighting are structured for adaptable wiring and mounting.
Wide Area Model High-brightness Models Wide Area Model High-brightness Models Wide Area Model High-brightness Models
FL-BR5020W
FL-BR5020W-H
FL-BR9120W
Wide Area Model
10 to 150 Hz (Double amplitude: 0.7 mm), 80 min each in X, Y, and Z directions
Shock resistance
150 m/s2 3 times each in 6 directions
Ambient temperature
Operation: 0 to 40°C, Storage: −15 to 60°C (with no icing or condensation)
Ambient humidity
Operation or storage: 35% to 85% (with no condensation)
Ambient atmosphere
No corrosive gases.
IEC60259 IP20
Approx. 40g
Weight
Materials
Approx. 70g
Risk Group 2 (IEC62471-2)
Accessories
Model
FL-BR9120W-H
White LEDs
(24.9: Light emission area center)
Groove to insert
mounting nuts
FL-BR13120W
High-brightness Models
FL-BR13120W-H
Two, M3 with a depth of 5 mm max.
5.4
Wide Area Model
11.3
49.8
8.6
20
Two, M3 with a depth of 5 mm max.
5.4
High-brightness Models
Two, M2 with a depth of 5 mm max.
20
FL-BR9120W
(40.8: Light emission area width)
(300)
10.9
Wide Area Model
FL-BR5020W(-H)
9
FL-BR5020W-H
12.6
FL-BR5020W
High-brightness Models
The color of white LEDs can vary due to intrinsic characteristics.
Confirm suitability for the application in advance.
Dimensions (Unit: mm)
Light color
Wide Area Model
Instruction manual
12.5
Standard Models
Approx. 100g
Light: Case: Aluminum; Cover, side parts, and lens: Heat resistant polyvinyl chloride; Connector: Thermoplastic resin with glass
LED Class
Model
FL-BR13120W-H
Vibration resistance
Degree of protection
O pt i ca l D oubl e R e f l e c t i on
FL-BR13120W
White LEDs
Light source
High-brightness Models
FL-BR9120W-H
9
9
Lighting Intensity Distribution Characteristics
X axis (long axis)
WD=100mm
WD=50mm
WD=50mm
Y axis (short axis)
Mounting Hole Dimensions
0.8
0.7
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
−80
−60
−40
−20
0
20
40
60
80
100
0.0
−100
−80
−60
−40
−20
0
20
40
60
80
(mm)
(45.3: Light emission area center)
100
(mm)
Wide Area Model
(FL-BR9120W)
Groove to insert
mounting nuts
Two, M3 with a depth of 5 mm max.
X axis (long axis)
Relative light intensity
1.0
Relative light intensity
1.0
0.9
0.9
0.8
0.8
0.7
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
5.4
Y axis (short axis)
0.1
11.3
8.6
90.6
20
Two, M3 with a depth of 4.5 mm max.
9
9
4 dia. (Conductor sectional area: 0.05 mm2/
Insulator diameter: 0.38)
2-3.2dia
Cable minimum bending radius: 24
9±0.1
Mounting Hole Dimensions
0.1
−80
−60
−40
−20
0
20
40
60
80
100
(mm)
0.0
−100
−80
−60
−40
−20
0
20
40
60
80
100
(mm)
FL-BR13120W(-H)
(300)
(122.4: Light emission area width)
Two, M2 with a depth of 5 mm max.
12.6
Application
(65.7: Light emission area center)
FL Series
Groove to insert 11.3
mounting nuts
8.6
5.4
20
Two, M3 with a depth of 4.5 mm max.
12.5
9
Two, M3 with a depth of 5 mm max.
131.4
9
9
5.4
Standard Lighitng
(81.6: Light emission area width)
Two, M2 with a depth of 5 mm max.
0.1
0.1
0.0
−100
(300)
FL-BR9120W(-H)
20
0.9
0.8
10.9
0.9
0.0
−100
9±0.1
WD=100mm
Relative light intensity
1.0
12.6
Relative light intensity
1.0
2-3.2dia
Cable minimum bending radius: 24
WD=30mm
5.4
WD=30mm
10.9
Wide Area Model
High-brightness Models(FL-BR9120W-H)
12.5
9
Illumination Structure
High-brightness Models
4 dia. (Conductor sectional area: 0.05 mm2/
Insulator diameter: 0.38)
4 dia. (Conductor sectional area: 0.05 mm2/
Insulator diameter: 0.38)
Cable minimum bending radius: 24
It is difficult to read characters with low contrast.
10
FL series Lighting for Image Processing
Sharp images are created of both
two-dimensional codes and characters.
2-3.2dia
9±0.1
Mounting Hole Dimensions
FL series Lighting for Image Processing
11
Direct Ring Lighting
FL series
Clear Images WITH Industry’s Top Level of Brightness and
a Illumination over a Wide Field of View
High-brightness Models
Wide Area
Model
Optical Double Reflect i o n
Model
Standard Models
Model
Wide Area Model
FL-DR32W
High-brightness Models
FL-DR32W-H
Wide Area Model
FL-DR50W
High-brightness Models
FL-DR50W-H
Wide Area Model
FL-DR90W
High-brightness Models
FL-DR90W-H
Light color
White LEDs
Illumination Structure
High-brightness Models
Lighting Intensity Distribution Characteristics
High-brightness Models(FL-DR50W-H)
Wide Area Model
Relative light intensity
1.0
0.9
WD=30mm
WD=50mm
0.8
WD=100mm
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
−150
−100
−50
0
50
100
150 (mm)
Wide Area Model(FL-DR50W)
Relative light intensity
1.0
0.9
WD=30mm
WD=50mm
0.8
WD=100mm
0.7
0.6
0.5
0.4
0.3
0.2
0.1
Application
Standard Lighitng
Faster lines make it necessary to increase
shutter speeds, but then the clarity of
workpiece images decreases.
12
FL series Lighting for Image Processing
0.0
−150
−100
FL series
More than sufficient brightness is provided
for high-speed lines.
−50
0
50
100
150 (mm)
Direct Ring Lighting
FL series
Ratings and Specifications
Wide Area Model High-brightness Models Wide Area Model High-brightness Models Wide Area Model High-brightness Models
Model
Clear Images WITH Industry’s Top Level of Brightness and
a Illumination over a Wide Field of View
FL-DR32W
FL-DR32W-H
FL-DR50W
Light source
High-brightness Models
Wide Area
Model
Optical Double Reflecti on
Model
White LEDs
Shock resistance
150 m/s2 3 times each in 6 directions
Ambient temperature
Operation: 0 to 40°C, Storage: −15 to 60°C (with no icing or condensation)
Ambient humidity
Operation or storage: 35% to 85% (with no condensation)
Ambient atmosphere
No corrosive gases.
Degree of protection
IEC60259 IP20
Weight
Approx. 25g
LED Class
Risk Group 2 (IEC62471-2)
FL-DR50W
FL-DR50W-H
Wide Area Model
FL-DR90W
High-brightness Models
FL-DR90W-H
White LEDs
11.3
8.6
(300)
10 dia
32 dia
20±0.1
4 dia. (Conductor sectional area: 0.05 mm2/
Insulator diameter: 0.38)
4-3.4 dia. ± 0.1
Mounting Hole Dimensions (bottom surface)
45
High-brightness Models
Four, M2 with a depth of 4 mm max.
FL-DR32W(-H)
20±0.1
FL-DR32W-H
Wide Area Model
The color of white LEDs can vary due to intrinsic characteristics.
Confirm suitability for the application in advance.
16
High-brightness Models
Instruction manual
°
FL-DR32W
Approx. 80g
Light: Case: Aluminum; Cover, side parts, and lens: Heat resistant polyvinyl chloride; Connector: Thermoplastic resin with glass
10.9
Wide Area Model
Approx. 70g
Approx. 30g
Materials
Dimensions (Unit: mm)
Light color
FL-DR90W-H
10 to 150 Hz (Double amplitude: 0.7 mm), 80 min each in X, Y, and Z directions
12.5
9
Standard Models
FL-DR90W
Vibration resistance
Accessories
Model
FL-DR50W-H
Illumination Structure
High-brightness Models
Lighting Intensity Distribution Characteristics
Cable minimum bending radius: 24
High-brightness Models(FL-DR50W-H)
Wide Area Model
Four, M3 Depth 4 max.
P.C.D. 20 dia.
Relative light intensity
1.0
0.9
WD=30mm
WD=50mm
0.8
WD=100mm
FL-DR50W(-H)
0.7
10.9
0.6
0.5
Four, M2 with a depth of 4 mm max.
0.4
0.3
0.2
0.1
0
50
100
150 (mm)
8.6
12.5
Wide Area Model(FL-DR50W)
Relative light intensity
1.0
0.9
WD=30mm
WD=50mm
0.8
WD=100mm
40±0.1
−50
40±0.1
28 dia
50 dia
16
−100
(300)
9
0.0
−150
11.3
4 dia. (Conductor sectional area: 0.05 mm2/
Insulator diameter: 0.38)
Mounting Hole Dimensions (bottom surface)
45
°
0.7
4-3.4 dia. ± 0.1
0.6
0.5
0.4
Cable minimum bending radius: 24
0.3
0.2
Application
0.0
−150
−100
FL series
−50
0
50
100
150 (mm)
FL-DR90W(-H)
Four, M2 with a depth of 4 mm max.
10.9
Standard Lighitng
Four, M3 Depth 4 max.
P.C.D. 40 dia.
0.1
70±0.1
70±0.1
12.5
9
20
11.3 (300)
8.6
50 dia
90 dia
4-3.4 dia. ± 0.1
45°
4 dia. (Conductor sectional area: 0.05 mm2/
Insulator diameter: 0.38)
Faster lines make it necessary to increase
shutter speeds, but then the clarity of
workpiece images decreases.
12
FL series Lighting for Image Processing
More than sufficient brightness is provided
for high-speed lines.
Cable minimum bending radius: 24
Mounting Hole Dimensions (bottom surface)
Four, M3 Depth 4 max.
P.C.D. 70 dia.
FL series Lighting for Image Processing
13
Lighting Controller
FL series
The smallest body in the industry is combined
with the industry’s longest cable at 25 m.
Install in essentially any location.
Two-channel models
One-channel models
Model
Standard Models
One-channel models
Two-channel models
Model
I/O specifications
Input voltage
FL-STC10
FL-STC15
FL-STC20
FL-STC25
NPN
PNP
NPN
PNP
DC24V
Ratings and Specifications
Product name
I/O type
Model
Power supply voltage
Power consumption
Number of output channels
Applicable lights
Continuous light
emission mode
Light
Triggered light
control
emission mode
modes
One-channel models
Two-channel models
NPN
PNP
NPN
PNP
FL-STC10
FL-STC15
FL-STC20
FL-STC25
DC24V±10% (including ripple)
36 W, 1.5 A max. (including the lighting section) 72 W, 3 A max. (including the lighting section)
1
2
[email protected] Series
While the Strobe Controller power source is ON, light is continuously emitted.
PWM frequency: 100 kHz, Light adjustment: 400 levels
Light emission is synchronized with an external trigger input.
Light emission: Continuous while the trigger is input, or 0.1 to 99.9 ms (set in 0.1-ms increments)
PWM frequency: 100 kHz, Light adjustment: 400 levels
Strobe light
emission mode
Light adjustment Operation on the light
setting
Remote operation
External interface
Ambient temperature
Ambient humidity
Vibration resistance
Shock resistance
Materials
Degree of protection
Weight
Accessories
Light emission is synchronized with the external trigger input, but twice the amount of light is emitted in comparison with the trigger light emission mode.
Light emission pulse width: 0.01 to 5 ms (light adjustment: 500 levels equivalent)
Light adjustment mode settings and light adjustment value input: slide switch and directional pad
Light adjustment value input: 9-bit binary input
Parallel I/O connector (D-sub 15-pin), Terminal block (external trigger input with 2 terminals, power source voltage input with 2 terminals)
Operation: 0 to 40°C, Storage: −15 to 60°C (with no icing or condensation)
Operation or storage: 35% to 85% (with no condensation)
10 to 150 Hz (Double amplitude: 0.7mm), 80 min each in X, Y, and Z directions
150 m/s2 3 times each in 6 direction (up-down, left-right, front-back)
Case: PC
IEC60529 IP20
Approx. 100 g
Instruction manual,Terminal block Connector
Dimensions (Unit: mm)
FL-STC10/15
FL-STC20/25
Lighting connector (1 channel / 2 channel)
Lighting connector (1 channel)
Two, M4 taps
30
(Mounting holes) Two, 4.4 × 5.4 ovals
64.9
(Mounting hole surface)
5.5
89
22
(22.5)
14
FL series Lighting for Image Processing
Power supply connector
Mounting Hole Dimensions
(22.5)
Two, M4 taps
80
(89.9)
98
80
98
(89.9)
89
30
(Mounting holes) Two, 4.4 × 5.4 ovals
64.9
(Mounting hole surface)
5.5
Power supply connector
22
Mounting Hole Dimensions
I/O Circuit Diagrams
• NPN type
(FL-STC20/10)
• PNP type
(FL-STC25/15)
Terminal block
Terminal block
1
TRIG1
1
TRIG1
2
TRIG2 (*1)
2
TRIG2 (*2)
3
24VDC
3
24VDC
4
0V
4
0V
Load
DO1
DC24V
DC24V
Load
ERR
DO1
ERR
D1
DI1
D1
DI2
D2
DI2
D2
DI3
D3
DI3
D3
DI4
D4
DI4
D4
DI5
D5
DI5
D5
DI6
D6
DI6
D6
DI7
D7
DI7
D7
DI8
D8
DI8
D8
DI9
D9
DI9
D9
DI10
CLR
DI10
CLR
DI11
SEL
DI11
SEL
DI12
SAVE
DI12
SAVE
DI13
TRIG1
DI13
TRIG1
DI14
TRIG2
DI14
TRIG2
Internal circuits
Internal circuits
DI1
Parallel connector
Parallel connector
(*1) no use for FL-STC10
•Electrical Specifications
Output circuit
(*2) no use for FL-STC15
•Electrical Specifications
Input circuit
Output circuit
NPN Open-collector 30VDC 50mA max. ON: Connected to 0 V or 1.5 V max.
OFF: Open
ON:residual voltage 1.2V max.
(Leakage current: 0.1 mA max.)
OFF:leakage current 0.1mA max.
Input circuit
PNP Open-collector 50mA max. ON: Connected to power supply
voltage or power supply voltage − 1.5 V max.
ON:residual voltage 1.2V max.
OFF:leakage current 0.1mA max. OFF: Open (Leakage current: 0.1 mA max.)
Wiring diagram
Pin Arrangement
PARALLEL
DI11 DI12 DI13 DI14 DO1
DI6 DI7 DI8 DI9 DI10
DI1 DI2 DI3 DI4 DI5
Pin No. Signal Signal direction Function
DI1
D1
Input
DI2
D2
Input
DI3
D3
Input
DI4
D4
Input
Bit 1 of light control data (least significant bit) (1)CONT/TRIG Mode
Light control data is specified using 9 bits of
Bit 2 of light control data
binary data from D1 to D9.
Bit 3 of light control data
The specifiable range is the 400 levels from 1
to 400 (binary 000000001 to 110010000).
Bit 4 of light control data
DI5
D5
Input
Bit 5 of light control data
DI6
D6
Input
Bit 6 of light control data
DI7
D7
Input
Bit 7 of light control data
DI8
D8
Input
Bit 8 of light control data
DI9
D9
Input
Bit 9 of light control data (most significant bit) Each bit is 1 for ON and 0 for OFF (open).
DI10
CLR
Input
DI11
SEL
Input
DI12
SAVE
Input
DI13
DI14
DO1
TRIG1
TRIG2
ERR
Input
Input
output
Error reset input.Errors are reset when the error reset input changes from OFF (open) to ON.
Lighting control channel selection input .
OFF (open) specifies channel 1, ON specifies channel 2.
The light control data (D1 to D9) is saved in the built-in memory
when the input changes from OFF (open) to ON.
Inputs the light emission trigger signal for channel 1.
Inputs the light emission trigger signal for channel 2.(*)
Turns ON when an error occurs.
(2)STB Mode
Strobe light emission data is specified in 9
bits of binary data from D1 to D9 The specifiable range is the 500 values from 0.01 to 5.00
ms (binary 000000001 to 111110100).
*An input with the same function as the lighting emission trigger input is also available on the terminal block (pins 1
and 2).When using the trigger input, connect the input line only to the parallel connector or only to the
terminal block.It is not possible to use both input lines at the same time.
FL series Lighting for Image Processing
15
Lighting Controller
FL series
Model
Item
Model
Weight
Lighting Controller
FL-TCC1
Approx. 110 g
Camera Mounting Spacer
FL-TCC1-XSP
Approx. 10 g
Camera Mounting Attachment
FL-TCC1-XAT
Approx. 20 g
Ratings and Specifications
• Lighting Controller
Model
Model Name
Input Voltage
Lighting Controller
FL-TCC1
Supplied from compatible camera.
FH-S/SC/S02/SC02/S04/SC04,
FZ-S/SC/S2M/SC2M/S5M2/SC5M2/SH/SHC/SF/SFC/SP/SPC and others.
FH Series, FZ5 Series, FZ4 Series and others.
MAX 10W, 0.9A (Lighting Included)
1
[email protected] series
PWM frequency: 100 KHz, Control step: 255 steps (configurable from the Controller)
Lighting ON synchronized with trigger input timing from the Controller.
(Auto setting in accordance with the shutter speed.)
Ton: 30 μs max. (Trigger ready μs)
Toff: 10 μs max.
Dedicated communication connector
Operating: 0 to +50°C, Storage: -15 to +60°C (with no icing or condensation)
Operating and storage: 35% to 85% (with no condensation)
10 to 55 Hz, (0.7mm double amplitude) 80 min each in X, Y, and Z directions
150 m/s2 3 times each in 6 directions(up/down, left/right, forward/backward)
Case: SECC, Cable: PVC
IP20 (IEC60529)
Approx. 110 g
Instruction sheet, Insulation Sheet, Mounting screw (M2 x 6 mm) x 4
Compatible Cameras
Compatible Controllers
Currant Consumption
Lighting Channel
Applicable Lighting
Functions
Luminance
Trigger
Control
lighting
Method
Trigger lighting
delay time
External Interface
Ambient Temperature
Ambient Humidity
Vibration resistance
Shock resistance
Materials
Degree of Protection
Weight
Accessories
Dimensions (Unit: mm)
• Lighting Controller
(34)
200
(25)
108.2
10
3.7
(MOUNTING HOLES)8-2.5Dia.
6
12
28
(Ø11)
(12.6)
(21)
29
22
6
Ferrite Core
167
8.8
8.5
14.5
(14.5)
(11.3)
(1)
2-4Dia.6CORES(CONDUCTOR CROSS SECTIONAL AREA:0.05mm
INSULATION OUTSIDE DIAMETER:0.38 Dia.)
72.5
2-C2
(35.7)
4-M2 TAPPING
12
26
(28)
Bending radius for cable wiring must be at least 15 mm
22 or 29
MOUNTING SCREW HOLES
• Optional Products
Camera Mounting Attachment
FL-TCC1-XAT (sold separately)
Camera Mounting Spacer
FL-TCC1-XSP (sold separately)
8
(MOUNTING HOLES
FOR CONTROLLER)
4-M2 TAPPING
12
22
29
16.8
5
5
(MOUNTING HOLES FOR CAMERA)
2-4.5Ellipse
R1
FL series Lighting for Image Processing
8
5
4-
4-C2
16
33
25
38
30.2
22.7
(MOUNTING HOLES)8-2.5Dia.
35.2
29
22
25.6
12
(MOUNTING HOLES FOR CAMERA)
2-4.5Dia.
FL series
Options
Cable
Model
• Extension Cables, Flexible Cables
• Extension Cable, Standard Cables
Model
Cable Length
Model
Weight
Cable Length
Weight
FL-XC1
1m
Approx. 50 g
FL-XC1R
1m
Approx. 60 g
FL-XC2
2m
Approx. 80 g
FL-XC2R
2m
Approx. 100 g
FL-XC3
3m
Approx. 120 g
FL-XC3R
3m
Approx. 150 g
FL-XC5
5m
Approx. 190 g
FL-XC5R
5m
Approx. 240 g
FL-XC10
10m
Approx. 400
FL-XC10R
10m
Approx. 500 g
FL-XC25
25m
Approx. 1000 g
FL-XC25R
25m
Approx. 1200 g
• Parallel Cable
Dimensions (Unit: mm)
Model
Cable Length
Weight
FL-XCP2
2m
Approx. 180 g
• Parallel Cable
• Extension Cable
5
L (See note 1.)
44.9
11.3
L (See note 1.)
5 21
19
Vinyl-insulated round cable, 6 dia., 15 conductors
Vinyl-insulated round cable, 5 dia. (See note 2.)
10
32.2
11
22
11.3
12.5
9
10.9
9.1
8.6
15
Nameplate
Note 1. Depends on the cable length.
Note 2. The cable diameter is 6.2 for robot cables.
Diffusion Plates and
Polarization Plates
Nameplate
50
50
Note 1. Depends on the cable length.
Model
• Diffusion Plates
Standard Models
Model
Bar Lighting
Standard Models
Direct Ring
Lighting
Outer diamete (mm)
Weight
49.8×18×4
Approx. 5 g
FL-BR9120DF
90.6×18×4
Approx. 10 g
FL-BR13120DF
131.4×18×4
Approx. 15 g
FL-BR5020DF
Weight
Model
Outer diameter/Inner diameter/Thickness (mm)
FL-DR32DF
32/10/4
Approx. 5 g
FL-DR50DF
50/28/4
Approx. 10 g
FL-DR90DF
90/50/4
Approx. 25 g
• Polarization Plates
32/10/2
Approx. 3 g
FL-DR50PL
50/28/2
Approx. 5 g
FL-DR90PL
90/50/2
Approx. 15 g
Dimensions (Unit: mm)
R2
12±0.1
12.9±0.1 dia.
(groove center)
R2
2°
R8
1
2-
Burr side
3.2 + 0.20 (groove width)
(2-R1.6)
4-R
0.8
Radius:
1.5 max.
22
0
°±
Two, 3.4 dia. throughholes
4-
8
FL-XBK1
9
Bar Lighting
16
Model
5
Standard Models
7
Model
7
5
Mounting Brackets
Outer diameter/Inner diameter/Thickness (mm)
12
Direct Ring
Lighting
Weight
Model
FL-DR32PL
Rolling
direction
Standard Models
(16)
20
12
Burrs must extend less than 0.1 mm.
FL series Lighting for Image Processing
17
MEMO
18
Read and Understand this Catalog
Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you have
any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year
(or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,
MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER
ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET
THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS
OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON
CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED,
INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE
MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the
product in the customer's application or use of the product.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will
be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR
SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with
your OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a
warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application
requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
19
N E W
FL series Lighting for Image Processing
Next generation ODR technology
Uniform and Stable Radiant Light
OMRON Corporation
Industrial Automation Company
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2010 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
CSM_8_1_0415
Cat. No. Q181-E1-02
0711 (1210)
Super High Brightness
Flexible Mounting and Installation
Opt i cal D oubl e R ef l ect i on