- OMRON Industrial Automation

New Product
CMOS Laser Sensor with Built-in Amplifier
ZX0
Stable Detection of Level Differences in
the Order of 0.1 mm
• Dependable detection without being influenced by color,
material, or surface conditions.
• Stable detection of small level differences or small
workpieces.
• Models with different distance specifications for installation in
essentially any location.
• Easy setup with one button.
• Compact design with built-in amplifier to reduce installation
work and space requirements.
Refer to the Precautions for all Photoelectric
Sensors and Safety Precautions on page 5.
For the most recent information on models that have been certified for
safety standards, refer to your OMRON website.
Features
Stability
Detection of Essentially Any Workpiece Stable Detection of Small Level Differences
CMOS Image Sensor That Stably Detects Object without
or Small Workpieces
Being Influenced by Color, Material, or Surface Conditions
A CMOS image sensor combines with a step-less laser power
adjustment algorithm to produce stable detection of all types of
workpieces from black rubber with low reflectivity to stainless
steel and other highly glossy materials.
CMOS Image Sensor
Step-less Laser Power Adjustment Algorithm
High Resolution and Narrow Beam Provide Stable Detection of
Small Level Differences and Small Workpieces
The use of a CMOS image sensor ensures high
resolution and enables detection of small level
differences. An extremely narrow laser beam
spot ensures detection of small workpieces.
For bright colors with high reflectivity:
Light-receiving
element
CMOS
image
sensor
Light-emitting
element
Low-power
laser beam
For dark colors with low reflectivity:
High-power
laser beam
Spot
diameter*2
Sensing distance Detectable level
difference*1
Model
ZX0-LD50
40 to 60 mm
0.2 mm
0.17 mm
ZX0-LD100
65 to 135 mm
0.7 mm
0.33 mm
ZX0-LD300
150 to 450 mm
3.0 mm
0.52 mm
ZX0-LD600
200 to 1,000 mm
15.0 mm
0.56 mm
*1. When the ambient temperature is 10 to 40°C.
*2. Reference values at the center of sensing distance.
Sensing distance:
40 to 60 mm
ZX0-LD50
Simplicity
Elimination of Installation Restrictions
Models with Different Distance Specifications for Installation
in Essentially Any Location and with Built-in Amplifier.
Models with four different distances, from long-distance to
short-distance detection, cover a wide range of user designs.
The built-in amplifier achieves a smaller body. And because you
do not need to install an amplifier unit, installation work and
footprint are reduced. Also, an IP67 body and robot cable are
used to eliminate installation environment restrictions.
Standard detectable
level difference:
0.2 mm*
Sensing distance:
ZX0-LD100
65 to 135 mm
1m
Standard detectable
level difference:
0.7 mm*
0
ZX0-LD300
50
100
150
200
250
300
350
400
450
500
550
600
150 to 450 mm
Standard detectable
level difference:
3.0 mm*
ZX0-LD600
650
700
750
800
850
900
950
1000
Sensing distance:
Sensing distance:
200 to 1,000 mm
Standard detectable
level difference:
15.0 mm*
*When the ambient temperature is 10 to 40°C.
1
ZX0
Ordering Information
Sensors (Refer to Dimensions on page 6)
Appearance
Connection
method
Cable
length
Model
Sensing distance
NPN output
ZX0-LD50A61 2M
2m
Pre-wired
5m
Pre-wired
connector
50 ± 10 mm
0.5 m
ZX0-LD50A66 0.5M
ZX0-LD50A86 0.5M
2m
ZX0-LD100A61 2M
100 ± 35 mm
65
135
0.5 m
2m
300 ± 150 mm
5m
150
450
0.5 m
2m
600 ± 400 mm
5m
200
0.5 m
1,000
ZX0-LD100A81 2M
*
ZX0-LD100A81 5M
ZX0-LD100A66 0.5M
ZX0-LD100A86 0.5M
*
ZX0-LD300A81 2M
*
ZX0-LD300A61 5M
ZX0-LD300A81 5M
ZX0-LD300A66 0.5M
ZX0-LD300A86 0.5M
ZX0-LD600A61 2M
Pre-wired
*
ZX0-LD100A61 5M
ZX0-LD300A61 2M
Pre-wired
Pre-wired
connector
*
ZX0-LD50A81 5M
5m
Pre-wired
connector
ZX0-LD50A81 2M
ZX0-LD50A61 5M
40 60
Pre-wired
Pre-wired
connector
PNP output
*
*
ZX0-LD600A81 2M
*
ZX0-LD600A61 5M
ZX0-LD600A81 5M
ZX0-LD600A66 0.5M
ZX0-LD600A86 0.5M
* Sensors with Class 1 lasers are also available.
Add an “L” to the end of the model number when ordering. (Example: ZX0-LD50A61L 2M)
Accessories (sold separately)
Extension Cables for Pre-wired Connector Models (Refer to Dimensions on page 7)
Cable length
10 m
20 m
Model
ZX0-XC10R
ZX0-XC20R
Mounting Brackets A Mounting Bracket is not provided with the Sensor. Order a Mounting Bracket separately if required. (Refer to Dimensions on page 7)
Applicable sensors
2
Appearance
Model
Contents
ZX0-LD50@
ZX0-LD100@
E39-L180
Mounting Bracket: 1
Nut plate: 1
Phillips screws
(M3 × 30): 2
ZX0-LD300@
ZX0-LD600@
E39-L181
Mounting Bracket: 1
Nut plate: 1
Phillips screws
(M4 × 35): 2
ZX0
Ratings and Specifications
Model
Item
NPN output
ZX0-LD50A61
ZX0-LD50A66
ZX0-LD100A61
ZX0-LD100A66
ZX0-LD300A61
ZX0-LD300A66
ZX0-LD600A61
ZX0-LD600A66
PNP output
ZX0-LD50A81
ZX0-LD50A86
ZX0-LD100A81
ZX0-LD100A86
ZX0-LD300A81
ZX0-LD300A86
ZX0-LD600A81
ZX0-LD600A86
50 ± 10 mm
100 ± 35 mm
300 ± 150 mm
600 ± 400 mm
Ambient temperature of
10 to 40°C
0.2 mm
0.7 mm
3.0 mm
15 mm
Ambient temperature of
−10 to 55°C
0.5 mm
1.0 mm
6.0 mm
25 mm
Sensing distance
Standard
detectable level
difference *1
Light source (wavelength)
Visible-light semiconductor laser
(wavelength: 660 nm, 1 mW max., IEC/EN Class 2, FDA Class 2 *2)
Spot diameter (reference value)
(Defined at the measurement center
distance) *3
0.17 mm dia.
Power supply voltage
10 to 30 VDC (including 10% ripple (p-p))
Power consumption
2,500 mW max. (105 mA max. at 24 VDC, 210 mA max. at 12 VDC)
Control output
Load power supply voltage: 30 VDC max., Load current: 100 mA max.
(Residual voltage: 1 V max. (load current 10 mA or less), 2 V max. (load current of 10 to 100 mA))
Monitor output
Current output: 4 to 20 mA, maximum load resistance: 300 Ω
(The output is 20 mA for the nearest point in the measurement range in respect to the Sensor and
4 mA for the farthest point.)
Functions
Smart tuning, keep function, background removal, OFF-delay timer, ON-delay timer, one-shot timer,
ON/OFF-delay timer, zero reset, area output, eco function, hysteresis width setting, and setting
initialization
Indicators
Digital display (red), output indicator (OUT1, OUT2) (orange), zero reset indicator (orange), menu
indicator (orange), laser ON indicator (green), and smart tuning indicator (blue)
Response time
0.33 mm dia.
0.52 mm dia.
0.56 mm dia.
Judgment output
Super-high-speed (SHS) Mode: 1.5 ms, Very-high-speed (VHS) Mode: 3 ms, High-speed (HS)
Mode: 10 ms, or Standard (STND) Mode : 50 ms
Laser OFF input
200 ms max.
Zero reset input
200 ms max.
Ambient illumination
Illumination on received light surface:
7,500 lx or less (incandescent light)
Illumination on received light surface:
5,000 lx or less (incandescent light)
Ambient temperature
Operating: −10 to 55°C, Storage: −15 to 70°C (with no icing or condensation)
Ambient humidity
Operating and storage: 35% to 85% (with no condensation)
Dielectric strength
1,000 VAC, 50/60 Hz, 1 minute
Vibration resistance (destruction)
10 to 55 Hz, 1.5-mm double amplitude, 2 hours each in X, Y, and Z directions
Shock resistance (destruction)
500 m/s2 3 times each in X, Y, and Z directions
Degree of protection *4
IEC IP67
Connection method *5
Pre-wired model (Standard cable length: 2 m)
Pre-wired connector model (Standard cable length: 0.5 m)
Weight
(packed state/
sensor only)
Pre-wired models (2 m)
Approx. 240 g / Approx. 180 g
Approx. 270 g / Approx. 210 g
Pre-wired models (5 m)
Approx. 450 g / Approx. 330 g
Approx. 480 g / Approx. 360 g
Pre-wired connector
models (0.5 m)
Approx. 170 g / Approx. 110 g
Approx. 200 g / Approx. 140 g
Materials
Case and cover: Polybutylene terephthalate, Optical window: Glass, Cable: PVC
Accessories
Instruction sheet, Laser warning label (English), and FDA certification label
Note: Refer to the table given below for the ratings and specifications of Sensors with Class 1 lasers.
*1 The values were measured at the center of the sensing distance using OMRON’s standard sensing object (white ceramic).
*2. Classified as Class 2 by IEC60825-1 criteria in accordance with the FDA standard provisions of Laser Notice No. 50. CDRH registration has been
completed. (Center for Devices and Radiological Health) (Accession Number: 1210040)
*3. Spot diameter: Defined as 1/e2 (13.5%) of the central intensity at the measurement center distance.
False detections can occur in the case there is light leakage outside the defined region and the surroundings of the target object have a high
reflectance in comparison to the target object.
Accurate measurements may not be possible for workpieces that are smaller than the spot diameter.
*4. IP67 protection applies to the connector on pre-wired connector models if an extension cable is connected.
*5. Use a Pre-wired Connector Model together with an Extension Cable (10 m or 20 m).
Ratings and Specifications of Sensors with Class 1 lasers ([email protected])
The ratings and specifications that are different from those of the Sensors with Class 2 lasers are given below.
Item
Model ZX0-LD50A61L/ZX0-LD50A81L
ZX0-LD100A61L/ZX0-LD100A81
FDA Class
Class1 0.24 mW max.
IEC/EN Class
Class1 0.24 mW max.
Ambient illumination
Illumination on received light surface 5,000 lx or less
(incandescent light)
Connection method
Pre-wired model (2 m)
ZX0-LD300A61L/ZX0-LD300A81L
ZX0-LD600A61L/ZX0-LD600A81L
Illumination on received light surface 2,500 lx or less
(incandescent light)
Accessories
Instruction sheet and Explanatory label (English), FDA certification label
Accession Number: 1210040
3
ZX0
Engineering Data (Reference Value)
ZX0-LD100@
1.2
Spot diameter [mm]
Spot diameter [mm]
Spot Diameter Vs. Distance
ZX0-LD50@
X
Y
1.0
0.8
1.2
X
Y
1.0
0.8
X direction
0.6
0.6
X direction
0.4 Y direction
0.4
0.2
0.2
0
40
45
50
55
Y direction
0
65 70
60
80
90
100
110
130 135
ZX0-LD600@
1.6
Spot diameter [mm]
Spot diameter [mm]
ZX0-LD300@
X
1.4
Y
1.2
1.0
1.8
X
1.6
Y
1.4
1.2
X direction
1.0
X direction
0.8
0.8
0.6
120
Distance [mm]
Distance [mm]
Y direction
Y direction
0.6
0.4
0.4
0.2
0
150
0.2
200
250
300
350
400
0
200
450
400
600
800
Distance [mm]
1000
Distance [mm]
I/O Circuit Diagrams
NPN Output Model
PNP Output Model
Brown: 10 to 30 VDC
Brown: 10 to 30 VDC
Load
Load
Green: OUT2
judgment output
Blue: GND (0 V)
Orange: TUNE1 input
Orange: TUNE1 input
Purple: Zero reset input
Red: LD-OFF input
10 to
30 VDC
Pink: TUNE2 input
Purple: Zero reset input
Red: LD-OFF input
Current output
4 to 20 mA
Black: Monitor output
Black: Monitor output
Load 300 Ω max.
Shield: Monitor GND
4
Load
Load
Blue: GND (0 V)
Pink: TUNE2 input
Current output
4 to 20 mA
White: OUT1
judgment output
10 to 30 VDC
Internal circuits
Internal circuits
White: OUT1
judgment output
Green: OUT2
judgment output
Load 300 Ω max.
Shield: Monitor GND
ZX0
Safety Precautions
Be sure to read the precautions for all models in the website at: http://www.ia.omron.com/.
This datasheet contains information only for selecting the appropriate model.
Be sure to read the Instruction Sheet for usage precautions prior to using the product.
SAFETY PRECAUTIONS FOR USING LASER
EQUIPMENT
The ZX0-LD uses a laser as the light source. Lasers are classified
based on EN standard (EN 60825-1).
WARNING
Do not expose your eyes to the laser radiation either
directly or indirectly (i.e., after reflection from a
mirror or shiny surface). Loss of sight may possibly
occur in case of the exposure to laser high power
density.
Do not disassemble the product. Doing so may
cause the laser beam to leak, resulting in the danger
of visual impairment.
Using in the U.S.
When using devices in which ZX0-LD is installed in the U.S., the
devices are subjected to the U.S. FDA (Food and Drug
Administration) laser regulations. ZX0 series is classified into Class 2
or Class 1 by the standard of IEC/EN60825-1 according to deviations
of Laser Notice No. 50 of this standard, and reported to CDRH
(Center for Devices and Radiological Health). (Accession Number:
1210040)
Replace the WARNING label or Explanatory Label with the
corresponding English label and put the FDA Certification label
(supplied with the sensor).
• The ZX0-LD has the following
ZX0-LD@@
WARNING label or explanatory label Laser Warning Label
on the side of the sensor.
Using in a country other than the U.S.
ZX0-LD@@L
Explanatory Label
For countries other than Japan and the U.S., warning labels or
explanatory labels must be replaced by English ones (supplied with
the product).
Using in Europe
ZX0-LD@@ are classified in Class 2 under EN 60825-1, and ZX0LD@@L are classified in Class 1 under EN 60825-1.
Note: For Precautions for safe use and Precautions for correct use,
refer to the Instruction Sheet supplied with the product.
5
ZX0
(Unit: mm)
Dimensions
Tolerance class IT16 applies to dimensions in this datasheet unless
Sensors
Pre-wired Models
[email protected](L)
[email protected](L)
Pre-wired Connector Models
[email protected]
[email protected]
Reference surface
Emitter center position mark
(10.5)
Emitter axis
Reference surface
24.1
Two, 3.2 dia
(mounting holes)
3.2 Reference surface 2.4
(2)
47
10.5
35.3
Mounting hole dimensions
18.7
Reference surface Two, M3 3.2±0.1
2.5
15.1
14.23
Receiver axis
42.3
16.7
37.8
46.1
Emitter
axis
Reference surface
52.5
49.3±0.1
A*
7
(10.2)
Emitter
center
L*
(Measurement center distance)
10.1
23.6±0.1
35.3±0.1
11.7
Vinyl insulated round robot cable, 6.5 dia., 9 conductors
(Conductor cross section: 0.125 mm², Insulator diameter: 0.7 mm)
Standard length: 2 m (pre-wired model), 0.5 m (pre-wired connector model)
Minimum bending radius: 39 mm
Emitter center position mark
*ZX0-LD50: L = 50, A = 21°
ZX0-LD100: L = 100, A = 11.5°
Pre-wired Models
[email protected](L)
[email protected](L)
Pre-wired Connector Models
[email protected]
[email protected]
Reference surface
Emitter center position mark
(13.6)
Emitter axis
Reference surface
50.1
27.2
13.6
10.7
45.6
Two, 4.5 dia
(mounting holes)
Reference surface
4.5
(1.9)
Mounting hole dimensions
21.3
3
Reference surface
Two, M4 4.5±0.1
3
17
Receiver axis
22
55.8
57
66
50.3
Reference surface
61.5±0.1
Emitter axis
A*
7
Emitter
center
10.1
(10.2)
L*
(Measurement center distance)
30.1±0.1
15.5
Emitter center position mark
45.6±0.1
Vinyl insulated round robot cable, 6.5 dia., 9 conductors
(Conductor cross section: 0.125 mm², Insulator diameter: 0.7 mm)
Standard length: 2 m (pre-wired model), 0.5 m (pre-wired connector model)
Minimum bending radius: 39 mm
*ZX0-LD300: L = 300, A = 6.6°
ZX0-LD600: L = 600, A = 3.4°
Display, Indicators, and Controls
[MENU] Menu indicator (orange)
[ZERO] Zero reset indicator (orange)
OUT1 output indicator (orange)
Pre-wired connector
[LD ON] Laser ON indicator (green)
[ST] Smart tuning indicator (blue)
TUNE button
15.5 dia.
39.8
OUT2 output indicator
(orange)
UP button
Digital display
6
MODE button
DOWN button
ZX0
Accessories (sold separately)
Extension Cables for Pre-wired Connector Models
ZX0-XC10R (10 m)
ZX0-XC20R (20 m)
L*
15 dia.
Vinyl insulated round robot cable, 6.5 dia.
Minimum bending radius: 39 mm
37.3
Shield
90
Bending start position: 40 mm
* Cable length (L) is as follows.
ZX0-XC10R: 10 m, ZX0-XC20R: 20 m
Mounting Bracket for ZX0-LD50@/ZX0-LD100@
E39-L180
Mounting Bracket for ZX0-LD300@/ZX0-LD600@
E39-L181
Nut plate
Nut plate
Mounting Bracket
2-M3
P=0.5
41.3
32.1
11.7
2-R2
2-M4
P=0.7
Mounting Bracket
2-R2
4.8
3.5 dia.
46.1
52
42.4
15.5
6.2
59.1 67.1
4.5 dia.
47.6 53.6
62
57
76
6
5.5
°
4°
8
Material :
Stainless steel
(SUS304)
Thickness : 1.5 mm
20
Material :
3.5°
8°
12
6.5
Material : Stainless steel (SUS304)
Thickness : 2.0 mm
Accessories : Two phillips screws
(M3×30, P = 0.5, Stainless steel) and one nut plate
3.5
3.5
14.8
(21.7)
6.7
15
12
7.5
4.5
4.5
19.1
(27.6)
Installation Method (ZX0-LD50@/ZX0-LD100@)
Using E39-L180 Mounting Bracket
9.1
18.5
Material : Stainless steel (SUS304)
Thickness : 2.0 mm
Accessories : Two phillips screws
(M4×35, P = 0.7, Stainless steel) and one nut plate
Installation Method (ZX0-LD300@/ZX0-LD600@)
Using E39-L181 Mounting Bracket
22.3
18
22.5
25.6
45.6
Nut plate
51.2
Nut plate
Reference
surface
Reference
surface
62
37.8
18.1
Stainless steel
(SUS304)
Thickness : 2.0 mm
22
76
52.6
7.9
18.5
Mounting Bracket
3.2
4.4
8.3
41.3
Mounting Bracket
3.2
55.2
7
MEMO
8
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have
any questions or comments.
Warranties.
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for a period of twelve months from the date of sale by Omron (or such other period expressed in writing
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NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE
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assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
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WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
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Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
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not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system,
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NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
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OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it
to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice
to change part numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be
assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
OMRON Corporation
Industrial Automation Company
Authorized Distributor:
Kyoto, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
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No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
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Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2015 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
CSM_1_1_0815
Cat. No. E444-E1-01
0815 (0815)