Design tip
Improving measuring accuracy and EFT immunity for STPM3x
By S. Ranno
Main components
ASSP for metering applications with up to four independent
24-bit 2nd order sigma-delta ADCs, 4 MHz OSF and 2
embedded PGLNA
Purpose and benefits
STPM3x devices have been designed for energy metering application. Their application
boards usually works in harsh environments: they are connected to the AC electric energy
distribution utility from one side and to the home appliances to the other side. For this
reason they are subjected to huge electrical fast transient (EFT) spikes. In addition, due to
the architecture of the measuring circuitry they have to measure very low amplitude signals
with a very good accuracy in a continuous dynamic signal change.
Therefore, good PCB rules have to be followed in order to guarantee measuring accuracy
and to keep the application operation working in the presence of EFT disturbances.
PCB tips help to keep a good measuring accuracy
As a typical example of an application with the STPM3x devices, let’s consider the
schematic of our evaluation boards:
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Figure 1. Typical circuit diagram
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It is possible to identify its main critical blocks:
Figure 2. Circuit critical blocks
Analog and Reference
Regulated Outputs
Voltage Inputs
Current Inputs
The highlighted blocks are:
The current measuring block: it includes the current sensors (shunts CTs, RoCoils) and
the ADC anti-aliasing filters. The AC current consumed by the appliances is transduced
into a voltage signal and applied to the STPM3x ADC current inputs.
The voltage measuring block: it includes the voltage divider resistors and the ADC antialiasing filtering capacitor. The voltage provided by the utility network is scaled down to
a safe and lower voltage signal and applied to the STPM3x ADC voltage inputs.
The analog and reference regulated outputs block: the STPM3x internal analog section
is supplied by a low-drop voltage regulator (VDDA), whose output needs an external
filtering capacitor. The ADC references can be selected as internal or external, for each
primary and secondary channel; in the case of external selected, the reference voltage
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can be fed through the Vref1 and/or Vref2 input. In the case of internal selected, the
Vref1 and/or Vref2 are outputs for external filtering capacitor(s).
All these three blocks can be grouped into one single macro-block, called Analog Block.
The rest of the schematic contains other functional blocks, like oscillator, communication
interface, main supply voltage, etc…, that can be grouped into a Digital macro-block.
Figure 3. Circuit Macro-blocks
Digital Macro-Block
Analog Macro-Block
The most important actions to keep an overall good accuracy have to be applied to the
analog macro block. They are:
To keep all the sensors and components as close as possible to the STPM3x analog
measuring inputs, as well as the filtering capacitors to each regulated/reference pin.
Maybe, the upper branch of each voltage divider (that consists of three or four
resistors) requires more room due to high voltage constraints. In this case, to keep the
lower resistors (R5 and R19 in the schematic) closer to the input pins is sufficient.
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To keep sufficient room between the analog and digital macro-blocks.
Another optimal improvement is the separation of the board ground into two PCB ground
planes. The first surrounds and lays down the components of the analog macro-block, the
second does the same for the components of the digital macro-block. Both ground planes
have to be joined together in the correspondence of the STPM3x exposed pad (each
STPM3x chip is enclosed in a QFN package which has a large square pad which lays
exactly down the chip and is electrically connected to the device ground pins).
A good design tip could be to design the PCB layout following (as much as possible) the
same placement of the components of the given schematic. The result is the creation of
two “L” shaped regions and related gnd planes for the above macro-blocks. As an example,
here below it is the PCB component placement for the STPM3x evaluation boards:
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Figure 4. Macro-blocks in a STPM3x evaluation PCB
Digital Macro-Block
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Analog Macro-Block
And below there is the PCB ground planes that lay in the bottom layer:
Figure 5. PCB ground planes
Exposed Pad
gnd plane
gnd plane
The digital ground plane (on the left) get in contact with the analog ground plane just below
the STPM3x, by means of its exposed pad.
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PCB tips help to improve EFT immunity
Due to the environment where energy meters operate, they often face with the problem of
electrical fast transient (EFT) bursts. Such kind of disturbances, due to the high-frequency
noise and high voltage amplitude can affect the normal operation and sometimes damage
the electronic components. Energy meters must withstand EFT bursts without damage,
loss of operation and/or loss of measurement accuracy.
In order to comply with these restrictions, energy meters are submitted to standard EFT
tests, like the IEC-61000-4-4 test. The characteristics of this test are:
Fast repetition of bursts of pulses
Max. energy is 4mJ/pulse at 2KV (50ohm impedance)
Pulse rise time is 5ns
Pulse duration is 50ns (50% amplitude)
Here below, the amplitude vs time shape of a single pulse
Figure 6. Typical IEC61000-4-4 EFT pulse shape
The bursts are applied to the power lines with the energy meter connected to the energy
utility and the current load. Therefore, the bursts enter the energy meter via the voltage and
current sensing circuitry (the voltage divider and the current sensor, especially the shunt
sensor which is a non-isolated transducer), but, the high-frequency content of each pulse
allows them to couple to other parts of the application through stray capacitance; due to
temporary voltage bounces, large differential signals can be generated by inductance of
PCB tracks and signal ground. For the digital section of the application, which is
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responsible for programming and data transferring, this can lead to an undesirable loss of
operation because of data corruption.
Like in the previous chapters, the actions that can be put in place against the EFT issue
can be split into two separate groups for the analog and the digital blocks of the STPM3x
Analog block: the easiest way is to reduce the bandwidth so that the high frequency
content of the EFT can be arrested. The required bandwidth for the energy meters is
quite low, it often does not exceed the 50th harmonics of the power line frequency
(about [email protected] line), then it can be limited without affecting the measurement
performance. The anti-aliasing filters avoid the high-frequencies to reach the analog
inputs. Further protection can be added by putting SMD ferrite beads in series to each
analog input, but several EFT tests performed on STPM3x show ferrite beads are not
The real improvement comes from an accurate PCB layout design that, basically, should
follow the same rules and tips like for accuracy improvement: components very close to the
inputs and separate analog ground plane surrounding all the sensitive components.
Digital block: since the EFT pulses can corrupt data information and can lead the
Digital Signal Processing unit to an inoperative or unpredictable functional state, EFT
tetst performed on STPM3x boards show that the communication port terminals must
be protected by filtering high-frequency spikes. This has been implemented by adding
R-C filters to those terminals. Those filters should be placed close to the STPM3x
input pins, rather than the port connectors (UART or SPI headers).
Also in this case, the separation of the digital and the analog blocks and the addition of a
surrounding ground plane helps to prevent loss of operation, minimizing the crossconduction of high-frequency noise across stray ground loops.
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The PCB rules described above have been followed during the design of STPM3x demoboards. After the implementation of those rules, accuracy tests and EFT immunity tests
show excellent results. Here below a typical accuracy chart: X-axis is the % of the nominal
current; Y-axis is the error between measured and supplied energy. Green, Blue and
Brown shapes are the limits of the reference standards for 0.5, 1 and 2 accuracy classes:
Figure 7. Accuracy chart
EFT tests, in accordance with the IEC61000-4-4 standard show a correct device operation
during and after the EFT injection up to and above 4KV pulse amplitude.
Support material
Related design support material
Product/ system Evaluation board – EVALSTPM32; EVALSTPM34; EVALSTPM35
Development kit –
Gerber files – EVALSTPM34_GERBER
PCB layout, bill of materials and schematics files – EVALSTPM33/34_SCHEMATICS
Datasheet STPM32, STPM33, STPM34 ASSP for metering applications with up to four
independent 24-bit, 2nd order, sigma-delta ADCs, 4 MHz OSF and 2 embedded PGLNA
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Related design support material
User manual, UM1719: The STPM3x evaluation software;
UM1748: EVALSTPM34, EVALSTPM33, EVALSTPM32 evaluation board
Application note, AN4470: The STPM3x application calibration
Revision history
September 2014
Initial release
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