M-FIAM5 Factorized Power Military COTS 28 Vin Filter Input Attenuator Module Features • • • • • • • • • Model Number: M-FIAM5BM21* EMI filtering-MIL-STD-461E Transient protection-MIL-STD-704E/F Environments-MIL-STD-810, MIL-STD-202 Environmental stress screening Low profile mounting options Output current up to 20 Amps Mini sized package Inrush current limiting Reverse polarity protection Product Highlights Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Absolute Maximum Rating The M-FIAM5 is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM5 enables designers using Vicor 2nd Generation 24 V DC-DC converters to meet conducted emission/ conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-704E/F. The M-FIAM5 accepts an input voltage of 18-36 Vdc and delivers output current up to 20 Amps. M-FIAM5 is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted onboard or inboard for height critical applications. Compatible Products • 2nd Generation 24 V Input DC-DC converters Parameter +In to –In +In to –In Mounting torque Pin soldering temperature Pin soldering temperature Operating temperature H–Grade Storage temperature H–Grade Operating temperature M–Grade Storage temperature M–Grade Rating 36 50 5 (0.57) 500 (260) 750 (390) -40 to +100 -55 to +125 -55 to +100 -65 to +125 Unit Vdc Vdc in-lbs °F(°C) °F(°C) °C °C °C °C Notes Continuous See Fig.1 6 each, #4-40 or M3 <5 sec; wave solder <7 sec; hand solder Baseplate Baseplate Specifications (typical at TBP = 25ºC, nominal line, 75% load, unless otherwise specified) Parameter Input voltage Output current Inrush limiting Transient immunity Min 18 Vdc Typ 28 Vdc Max Remarks 36 Vdc Continuous 20 A 0.007 A/µF 50 Vdc 12.5 mS per MIL-STD-704E/F, continuous operation *Compatible with SurfMate and InMate socketing system. EMI:MIL-STD-461E Conducted emissions: CE101, CE102 Conducted susceptibility: CS101, CS114, CS115, CS116 Dielectric withstand 1,500 Vrms 2,121 Vdc Efficiency 96% 98% Internal voltage drop 0.5 0.7 ON/OFF control Enable (ON) 0.0 Vdc 1.0 Vdc Disable (OFF) 3.5 Vdc 5.0 Vdc External capacitance 330µF 1000 µF Weight 3.3 (94) Warranty 2 Thermal Resistance MTBF per MIL-HDBK-217F (M-FIAM5BM21) *Part Number Format M-FIAM5B M Product Grade(°C) H = –40 to +100 M = –55 to +100 2 Pin Style 1 = Short 2 = Long *S=Short ModuMate *N=Long ModuMate 1 Baseplate 1 = Slotted 2 = Threaded 3 = Thru hole Parameter Typ Baseplate to sink; flat, greased surface 0.16°C/Watt Baseplate to sink; thermal pad (P/N 20264) 0.1°C/Watt Baseplate to ambient 7.9°C/Watt Baseplate to ambient; 1000 LFM 2.2°C/Watt Temp 25°C 50°C 65°C Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Environment Ground Benign: G.B. Naval Sheltered: N.S. Airborne Inhabited Cargo: A.I.C. Input/Output to Base Input/Output to Base @20 A, 100°C baseplate Referenced to –Vout 100 kΩ internal pull-up resistor See illustration C1 on page 3 50 V Ounces (grams) Years MTBF 2,581 464 364 MFIAM5 Set your site on VICOR at www.vicorpower.com Unit 1,000 Hrs 1,000 Hrs 1,000 Hrs Rev. 2.3 Page 1 of 4 Environmental Qualification Altitude MIL-STD-810C, Method 500.2, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 grams for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 grams for 1 hour per axis. Shock MIL-STD-810-F, Method 516.5, Procedure I, Functional Shock,40 G's. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 G's, 9ms half sine. MIL-STD-202F, Method 213B, 75 G's, 11ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 G's, 6 directions. Humidity MIL-STD-810F, Method 507.4, Procedure I, Cycle I, 240 hrs, 95% RH. Solder Test MIL-STD-202F, Method 208, 8 hour aging. Shut Down Time vs. Overvoltage Conducted Noise Figure 1– T = Time period before over-voltage protection Vin = Input voltage (switching up from 28 V) Figure 2– M-FIAM5 and Model V24A12M400A DC-DC converter operating at 28 Vdc, 400 W. Transient Immunity Inrush Limiting INPUT VOLTAGE ➞ 50 V OUTPUT VOLTAGE ➞ ➞ INPUT CURRENT Figure 3 – Transient Immunity: M-FIAM5 output response to an input transient. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Figure 4– Inrush Limiting: Inrush current with 1000 µF external capacitance. MFIAM5 Set your site on VICOR at www.vicorpower.com Rev. 2.3 Page 2 of 4 Environmental Stress Screening Transient and Surge Protection H Grade -40°C to +100°C -55°C to +125°C 12 cycles -65°C to +100°C Operating temp. Storage temp. Temp. cycling:* Ambient test @ 25°C Power cycling Burn-In: Functional and parametric ATE tests: Hi-Pot test Visual inspection: Test data M Grade -55°C to +100°C -65°C to +125°C 12 cycles -65°C to +100°C Yes Note: The M-FIAM5 is shown in the on state. To disable, open the connection between ON/OFF and –Out. –IN – Yes M-FIAM5 +IN 12 hours, 28 cycles 24 hours, 56 cycles -40°C and +100°C -55°C and +100°C Yes Yes vicorpower.com Yes Yes vicorpower.com – NC –OUT –IN ON OFF EMI GND MOV P/N 20461-068 PR C1 C1 NC NC PC + + +IN 2nd Generation 24Vdc Input DC-DC Converters –S SC +S +OUT Capacitance (C1) 330 µF(min),1000 µF(max) Recommended Fuse: 20 A Max., F03 A Type *Temperature cycled with power off, 17°C per minute rate of change. Mechanical Diagram Module Pins 0.50 ±0.02 12,7 ±0,5 No. Function Label 1 +In + 2 No Connection NC 3 Ground EMI/GND 4 – In – – Out – 6 ON/OFF ON/OFF 7 No Connection NC NC +Out + 9 style 2 & 3 baseplates only (4X)*** 1 0.300 ±0.015 7,62 ±0,38 2 3 0.10 2,5 0.10 X 45˚ 2,5 CHAMFER 0.35 (2X) 8,8 1.900 48,26 2.000 50,80 0.49 12,4 0.12* 0.20** 3,1 5,1 4 (ALL MARKINGS THIS SURFACE) No Connection 0.01 0.300 ±0.015 7,62 ±0,38 5 8 2.20 55,9 1.74 44,2 0.23 (REF) 5,8 ALUMINUM BASEPLATE 2.28 1.30 57,9 33,0 0.65 16,5 FULL R (6X) 0.130 3,30 9 8 7 6 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 0.400 10,16 0.700 17,78 1.000 25,40 1.400 35,56 Slotted (Style 1) or (6X) 5 0.43 10,9 R 0.06 (3X) 1,5 0.54 (9X) 13,7 Short Pin 0.62 (9X) 15,7 Long Pin Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m 2.20 55,9 (REF.) Threaded (Style 2) 4-40 UNC-2B (6X) or Thru Hole (Style 3) * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting #30 Drill Thru (6X) (0.1285) PCB Mounting Specifications PCB THICKNESS 0.062 ±0.010 1,57 ±0,25 PLATED THRU HOLE DIA 1.790 45,47 0.06 R (4X) 1,5 ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 ALL MARKINGS THIS SURFACE 0.158 4,01 1 2 3 ALUMINUM BASEPLATE 4 PINS STYLES SOLDER:TIN/LEAD HOT SOLDER DIPPED MODUMATE: GOLD PLATED COPPER 1.584* 40,23 1.900* 48.26 48,26 9 8 7 6 5 0.400* 10,16 0.43 10,9 0.700* 17,78 0.195 4,95 INBOARD SOLDER MOUNT 1.000* 25,40 1.400* 35,56 0.53 13,5 * DENOTES ±0.003 TOL = ±0,08 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MFIAM5 Set your site on VICOR at www.vicorpower.com Rev. 2.3 Page 3 of 4 Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Factorized Power Component Solutions for Your Power System Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 978-470-2900 Fax: 978-475-6715 email Vicor Express: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MFIAM5 Set your site on VICOR at vicorpower.com Rev. 2.3 06/05