HIGH POWER TWIN RELAY 1 POLE x 2—30A (FOR AUTOMOTIVE APPLICATIONS) FBR562 SERIES RoHS compliant n FEATURES l Two independent relays mounted in a single package (43% of the volume of the two FRL-270 relays) l High current contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) l High heat resistance and extended operating voltage l RoHS compliant since date code: 0627 Please see page 9 for more information n ORDERING INFORMATION [Example] FBR562 N D12 – W1 ** (a) (b) (c) (d) (e) (a) Series Name FBR562: FBR562 Series relay for 12 V battery (contact gap 0.4 mm) (b) Enclosure N : Plastic sealed type D06 D09 D12 : 6 VDC : 9 VDC : 12 VDC (c) Nominal Voltage (d) Contact Material 1 FBR562 SERIES n SPECIFICATIONS Item Specifications Contact Arrangement 1 form C × 2 (SPDT × 2) Material Silver-tin oxide indium (–W1 type) Voltage Drop (resistance) Maximum 100 mV (at 2 A 12 VDC) Ratings 14 VDC 20 A (locked motor load) 14 VDC inrush 20 A, break 4 A (motor free load) Maximum Carrying Current 40 A/2 minutes, 30 A/ 1 hour (25°C, 100% rated coil voltage) Maximum Inrush Current (reference) –W1 type: 60 A Max. Switching Current (reference) 1 40 A 16 VDC –W1 type: 6 VDC 1 A Minimum Switching Load* (reference) Coil Operating Temperature –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) Storage Temperature –40°C to +100°C (no frost) Time Value Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Life Mechanical 1 × 107 operations minimum Electrical 1 × 105 operations minimum (locked motor load) 1 × 106 operations minimum (motor free Load) Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Resistance Misoperation 100 m/s2 Endurance 1,000 m/s2 *1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART MODEL Nominal voltage W1 contact Coil resistance (±10%) (at 20°C) Must operate voltage FBR562ND06-W1 6 VDC 42 Ω 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) FBR562ND09-W1 9 VDC 95 Ω 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) FBR562ND12-W 112 VDC 170 Ω 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) Thermal resistance 77°C/W FBR562 SERIES n SUITABLE APPLICATIONS Application Normal load current Life x 10 3 Recommended model (example) Power Windows 20 to 30 A (switching at motor locking) 100 FBR562Nn -W1 Automatic Door Lock 18 to 30 A/4 to 5 door (switching at motor locking) 100 FBR562Nn -W1 INRUSH 15 to 30 A BREAK 2 to 8 A (motor free) 300 FBR562Nn-W1 INRUSH 15 A BREAK 2.5 A (motor free) 100 FBR562Nn-W1 100 FBR562Nn-W1 — FBR562Nn-W1 Intermittent Wipers For 12 V battery Tilt-Lock Wheel Sunroof 20 to 30 A (switching at motor locking) Others Car audio system, etc n CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 50 20 20 15 12 10 4 Number of operations (x10 ) Contact switching current (A) 30 5 Locked motor load Resistive load 1 10 15 20 25 30 40 Voltage between contacts (VDC) 50 14 VDC 10 5 3 8 10 12 15 20 30 40 50 Locked motor current (A) FBR562 SERIES 3. LIFE TEST (EXAMPLE) • Test circuit RL-1 N.O. N.O. M N.C. RL-2 0A (RL-2) 0.3 sec • Test circuit RL-1 N.O. N.O. 20 DROP-OUT Initial 1 10 100 10 Initial 1 10 • Shift of pick-up drop-out voltage (%) 100 80 60 PICK-UP 40 20 0 CONTACT RESISTANCE 0A (RL-2) 0.3 sec 0.3 sec 100 No. of operations (x 10 ) DROP-OUT Initial 1 10 100 (measured at 6 V-1 A) m 1000 20 sec 100 (measured at 6 V-1 A) • Shift of contact resistance • Current wave form 10 sec 40 4 M N.C. RL-2 (RL-1) 30 A PICK-UP 0.3 sec • Test item 14 VDC-30 A Motor lock 100,000 operations minimum (FBR562 -W type) N.C. 60 0 CONTACT RESISTANCE 20 sec 10 sec 80 • Shift of contact resistance m 1000 • Current Wave Form (RL-1) 20 A (%) 100 Ratio of pick-up and drop-out values to rated coil voltages N.C. • Shift of pick-up drop-out voltage Ratio of pick-up and drop-out values to rated coil voltages • Test item 14 VDC-20 A Motor lock 200,000 operations minimum (FBR562 -W type) 100 10 Initial 1 10 100 4 No. of operations (x 10 ) (Continued) FBR562 SERIES (Continued) • Test circuit N.O. N.C. • Shift of pick-up drop-out voltage (%) 100 Ratio of pick-up and drop-out values to rated coil voltages • Test item 16 VDC-25 A INRUSH Motor Free 400,000 operations minimum (FBR562 -N type) 80 PICK-UP 60 40 DROP-OUT 20 M 0 10 1 Initial • Shift of contact resistance m 1000 CONTACT RESISTANCE • Current wave form 25 A 4A 0A 16 A 100 (measured at 6 V-1 A) 100 10 Initial 10 1 100 4 No. of operations (x10 ) 4. COIL TEMPERATURE RISE 120 Coil temperature rise (°C) 100 (2) 80 (1) 60 40 20 *: One coil energized at 20°C 0 0 10 20 30 If both coils are energized, temperature rise will increase by (1) 5°C (0 A carrying current) (2) 20°C (10 A carrying current) Applied time (minutes) FBR562 SERIES 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Within 3 minutes at carrying current of 20 A 120 110 Ratio of operating voltage to rated coil voltage (%) 100 90 80 70 Operating voltage 60 50 10 20 30 40 50 60 70 80 85 Operating temperature (°C) 6. VIBRATION RESISTANCE CHARACTERISTICS Z Dual amplitude 5 1 0.5 0.1 FBR562 X Y 0.01 10 Automotive electronics standard 4.4 G Range where chattering occurs N.O.contact coil not energized on X-direction Acceleration (G) 1 10 50 100 200 600 1000 2000 Frequency (Hz) FBR562 SERIES 7. SHOCK RESISTANCE CHARACTERISTICS Y2 Y1 Z2 Z1 X1 FBR562 100 X2 80 Shock level (G) 60 40 : N.C. contact (coil de-energized) : N.O. Contact (coil energized) 20 0 X1 Y1 X2 Y2 Z1 Z2 Shock direction n REFERENCE DATA 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 60 40 Distribution of contact resistance FBR562 n = 100 80 60 40 20 20 0 100 Distribution (%) 40 Distribution (%) Distribution (%) Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR562 FBR562 n = 100 n = 100 Operate 80 Operate Release 60 Release 0 1 2 3 4 5 6 Time (ms) 7 8 0 0 10 20 30 40 50 60 70 80 Contact resistance (m) FBR562 SERIES n DIMENSIONS PC board mounting hole layout (BOTTOM VIEW) Dimensions 9112 3.09 5.08 7.62 F&T 20.0+0.3 2-Ø 1.4 562ND12-N 4-Ø 1.3 16.2+0.3 26.0+0.5 4-Ø 1.5 3.5 (3.09) (3.7) 3.7 7.62 20.32 7.62 Schematic (BOTTOM VIEW) COM 10 COM 5 0.3 1.2 5.08 0.5 7.62 1.2 II 9 7 7.62 1.0 0.3 N.C. 8 6 4 2 N.O. N.C. I 3 1 N.O. 7.62 20.32 Tube carrier 562Maximum 25.2Max 22.9Max 20pieces/tube Unit: mm FBR562 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l 2. Recommended Lead Free Solder Profile l Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condtion Flow Solder condtion: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. 4. Tin Whisker l Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. FBR562 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: http://www.fujitsu.com/emea/services/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://us.fujitsu.com/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2009 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property off their respective owners. Fujitsu Components America does not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. reserves the right to change specifications/datasheets without prior notice. Rev. March 17, 2009. 10