COMPACT POWER TWIN RELAY 1 POLE x 2 — 30A (Dual relay) (FOR AUTOMOTIVE APPLICATIONS) FBR512, 522 SERIES n FEATURES l l l l l l l Two independent relays mounted in a single package Miniature size (54% of the volume of the FBR160 relays) High current contact capacity (carrying current: 35 A/10 minutes, 25 A/1 hour) High resistance to vibration and shock Improved heat resistance and extended operating range Two contact gap options (FBR510: 0.3 mm, FBR520: 0.6 mm) Two types of contact materials n ORDERING INFORMATION [Example] FBR512 N D12 – W1 ** (a) (b) (c) (d) (e) (a) Series Name FBR512: Standard type (contact gap 0.3 mm) FBR522: Wider contact gap type (contact gap 0.6 mm) (b) N : Plastic sealed type (c) Nominal Voltage D06 D09 D10 D12 : 6 VDC : 9 VDC : 10 VDC : 12 VDC (d) Contact Material W1 : Silver-tin oxide indium (high power type) (e) Custom Designation To be assigned custom specification Enclosure FBR512, 522 SERIES n SPECIFICATIONS Contact Item Specifications W1 contact Arrangement 1 form C × 2 (SPDT × 2) Material Silver-tin oxide indium (high power type) Maximum 100 mV (at 1 A 12 VDC) Voltage Drop (Resistance) Rating 14 VDC 25 A (locked motor load) Maximum Carrying Current*1 35 A/10 minutes, 30 A/1 hour (25°C, 100% rated coil voltage) Max. Inrush Current (Reference) 60 A Max. Switching Current (Reference) 35 A 16 VDC Min. Switching Load*2 (Reference) 1 A 6 VDC Coil Operating Temperature –40°C to + 85°C (no frost) Storage Temperature –40°C to +100°C (no frost) Time Value Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Life Mechanical 1 ×107 operations minimum Electrical 2 ×105 operations minimum 14 VDC 25 A (locked motor load) Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Resistance Misoperation 100 m/s2 Endurance 1,000 m/s2 Weight Approximately 13 g *1 Need to consider the head from PCB when max. current is more than 10A. *2 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART 1. FBR512 SERIES MODEL W1 contact Nominal voltage Coil resistance (±10%) (at 20°C) FBR512ND06-W1 6 VDC 60 Ω Must operate voltage* 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 5.4 VDC (at 20°C) FBR512ND09-W1 9 VDC 135 Ω 6.8 VDC (at 85°C) 6.3 VDC (at 20°C) FBR512ND10-W1 10 VDC 180 Ω 7.9 VDC (at 85°C) FBR512ND12-W1 12 VDC 240 Ω Thermal resistance 73°C/W 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) * Pulse drive FBR512, 522 SERIES 2. FBR522 SERIES MODEL W1 contact Nominal voltage Coil resistance (±10%) (at 20°C) FBR522ND06-W1 6 VDC 45 Ω Must operate voltage* 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 5.4 VDC (at 20°C) FBR522ND09-W1 9 VDC 100 Ω 6.8 VDC (at 85°C) 6.3 VDC (at 20°C) FBR522ND10-W1 10 VDC 135 Ω 7.9 VDC (at 85°C) FBR522ND12-W1 12 VDC 180 Ω Thermal resistance 65°C/W 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) * Pulse drive n SUITABLE APPLICATIONS Normal load current Application Description (12 VDC system) Recommended model (example) For 16 V or less For instantaneous motor load voltage 20 V or more load voltage Power Windows 20 to 25 A forward and reverse (switching at motor locking) motor control FBR512Nn -W1 FBR522Nn -W1 Automatic Door Lock 18 to 25 A forward and reverse (switching at motor locking) motor control FBR512Nn -W1 FBR522Nn -W1 Automatic Antenna 8 to 12 A (INRUSH) break 2 A maximum (motor-free) Intermittent Wipers (Front and Rear) 15 to 30 A break 2 to 8 A forward only (motor-free) Tilt-Lock Wheel 20 A forward and reverse (switching at motor locking) motor control FBR512Nn -W1 FBR522Nn -W1 Power Seat 20 to 30 A forward and reverse (switching at motor locking) motor control FBR512Nn -W1 FBR522Nn -W1 Sunroof 20 to 30 A forward and reverse (switching at motor locking) motor control FBR512Nn -W1 FBR522Nn -W1 forward and reverse motor control FBR512Nn -W1 FBR512Nn -W1 FBR522Nn -W1 • For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact gap is recommended. FBR512, 522 SERIES n CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 14 VDC Motor locked load 40 35 30 Number of operations (x104) Contact switching current (A) 50 25 Locked motor load 20 15 12 10 30 20 10 High power type (ÐW1) 5 10 10 15 20 25 30 35 40 50 Voltage between contacts (VDC) Standard type (ÐW) 15 20 25 30 35 40 50 Locked motor current (A) 3. LIFE TEST (EXAMPLE) • Shift of pick-up and drop-out voltage • Test item 14 V DC-20 A 100 Motor lock 200,000 operations minimum 80 (FBR512 -W type) • Test circuit 60 RL-1 N.O. N.C. M N.O. 40 DROP-OUT 20 N.C. RL-2 0 • Current wave form (RL-1) 20 A PICK-UP 1 Initial 10 • Shift of contact resistance 1000 100 (measured at 6 V-1 A) 20 sec Break Make 100 0A (RL-2) 20 A 0A 10 0.3 sec 10 sec 0.3 sec Initial 1 10 100 No. of operations (x104) FBR512, 522 SERIES % of rated coil voltage • Shift of pick-up and drop-out voltage • Test item 100 14 V DC-25 A Motor lock 200,000 operations minimum 80 (FBR512 -W1 type) • Test circuit 60 RL-1 N.O. N.C. M N.O. PICK-UP 40 DROP-OUT 20 N.C. RL-2 0 Contact resistance 0A (RL-2) 25 A 0A 0.3 sec 100 Break Make 10 0.3 sec 4. COIL TEMPERATURE RISE 10 No. of operations (x104) 100 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) [ FBR512ND09-W ] 0.8 W 0.6 W (3) carrying current : 20 A applied coil power 80 (2) carrying current : 10 A applied coil power 0.8 W 0.6 W 60 0.8 W 0.6 W (1) carrying current : 0 A applied coil power 40 20 at 20°C 0 10 20 30 Applied time (minutes) (V) Applied voltage to the coil 100 [ FBR512ND12-W ] NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. (V) 15 15 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 –30 0 50 100 Operating temperature (°C) Applied voltage to the coil (°C) 120 Coil temperature rise 100 (measured at 6 V-1 A) 1 0 10 1000 20 sec 10 sec No. of operations (x104) • Shift of contact resistance • Current wave form (RL-1) 25 A 1 10 NOTE : Intermittent coil operation is required in this region at 20 A or more CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 –30 0 50 100 Operating temperature (°C) FBR512, 522 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS Dual amplitude (mm) Acceleration (m/s2) 100 50 5 44 m/s 2 1 0.5 0.1 0.01 Frequency : 10~2000 Hz Acceleration : 100 m/s2 maximum Vibration direction : see diagram Detection Level : chatter > 100 µs Automotive electronic standard Range where chattering occurs N.O. contact coil not energized on X-direction Z 10 10 50 100 500 1000 FBR512 2000 X Y Frequency (Hz) 7. SHOCK RESISTANCE CHARACTERISTICS Shock level (m/s2) 1,000 Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction: see diagram Detection Level : chatter > 100 µs 800 600 400 Y2 200 0 Y1 Z2 X1 X2 Y1 Y2 Z1 Shock direction Z2 FBR512 : N.C. contact (coil de-energized) : N.C. contact (coil energized) Z1 X1 X2 n REFERENCE DATA Operate Release 60 40 20 0 FBR522 n = 100 Operate Release 80 Distribution (%) Distribution (%) FBR522 n = 100 60 40 0 100 FBR522 n = 100 80 20 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) Distribution of contact resistance Distribution of operate and release time 100 Distribution (%) Distribution of operate and release voltage 80 60 40 20 0 1 2 3 4 5 Time (ms) 6 7 8 0 0 10 20 30 40 50 60 70 80 Contact resistance (mΩ) FBR512, 522 SERIES n DIMENSIONS 24.0+0.3 Ø1.4 +0.1 Ð0.05 5±0.1 5.15±0.1 5.15±0.1 9 9327 14.1+0.4 Terminal No.5, 9 0.3 t x 1.0 W (N.C. Contact) Terminal No.3, 8 0.3 t x 1.0 W (Coil) Terminal No.4 0.6 t x 1.0 W (common coil) Terminal No.2, 7 0.4 t x 1.0 W (N.C. contact) 3.5 Terminal No.1, 6 0.4 t x 1.0 W (N.O. contact) (1.65) 5 5.15 5.15 5 2.5 5 7.6 (1.85) 3 7 6-Ø1.3 +0.1 Ð0.05 5 4 3 7.6±0.1 F&T 8 16.2+0.3 522ND12-W 5±0.1 2 6 1 5±0.1 5±0.1 2.5±0.1 � PC board mounting hole layout (BOTTOM VIEW) 3±0.1 � Dimensions �Schematic (BOTTOM VIEW) Unit: mm *N.C. TERMINAL 8 COM 9 N.C. 7 4 COM 5 3 N.C. 2 6 N.O. 1 N.O. � Tube carrier 601 Maximum 20.3 Max. 19.0 Max. 20 pieces/tube Unit: mm Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://www.fujitsu.com/us/services/edevices/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008.