TS19701A CC/CV Primary-Side PWM Controller SOT-26 Pin Definition: 1. GND 2. Gate 3. Current Sense 4. INV 5. Compensation 6. VDD Description TS19701A is a high performance offline PWM Power switch for low power AC/DC charger and adapter applications. It operates in primary-side sensing and regulation. Consequently, opto-coupler and TS431 could be eliminated. Proprietary Constant Voltage (CV) and Constant Current (CC) control is integrated as shown in the figure below. In CC control, the current and output power setting can be adjusted externally by the sense resistor Rs at CS pin. In CV control, multi-mode operations are utilized to achieve high performance and high efficiency. In addition, good load regulation is achieved by the built-in cable drop compensation. Device operates in PFM in CC mode as well at large load condition and it operates in PWM with frequency reduction at light/medium load. TS19701A offers power on soft start control and protection coverage with auto-recovery features including Cycleby- Cycle current limiting, VDD OVP, VDD clamp and UVLO. Excellent EMI performance is achieved with PowerSource proprietary frequency shuffling technique. High precision constant voltage (CV) and constant current (CC) can be achieved by TS19701A Features Application ● ● LED lighting ● Cell phone charger ● ● ● ● ● ● ● ● ● ● ±5% Constant Voltage Regulation at Universal AC input Primary-side Sensing and Regulation Programmable CV and CC Regulation Adjustable Constant Current and Output Power Setting Built-in Adaptive Current Peak Regulation Built-in Primary winding inductance compensation Programmable Cable drop Compensation Power on Soft-start Built-in Leading Edge Blanking (LEB) Cycle-by-Cycle Current Limiting VDD Under Voltage Lockout with Hysteresis Ordering Information Part No. Package Packing TS19701ACX6 RFG SOT-26 3Kpcs / 7” Reel Note: “G” denote for Halogen Free Product Absolute Maximum Rating (Ta = 25oC unless otherwise noted) Characteristics Symbol Rating Unit VDRAIN -0.3 to Bvdss V VDD -0.3 to VDD_Clamp V -- 10 mA VCOMP -0.3 to 7 V CS Input Voltage VCS -0.3 to 7 V INV Input Voltage VINV -0.3 to 7 V Drain Voltage (off state) VDD Voltage VDD Zener Clamp Continuous Current COMP Voltage Max Operating Junction Temperature TJ 150 °C Min/Max Storage Temperature TSTG -55 to 150 °C Thermal Resistance from Junction to case θJC 180 °C/W Thermal Resistance from Junction to ambient θJA 250 °C/W 1/9 Version: A12 TS19701A CC/CV Primary-Side PWM Controller Electrical Specifications (Ta = 25oC unless otherwise noted) Characteristics Symbol Conditions Min Typ Max Units -- 5 20 uA -- 2 3 mA Supply Voltage (VDD) Section Standby Current IDD ST VDD=13V Operation supply current Operation Current IDD OP INV=2V, CS=0V, VDD=VDDG=18V VDD Under Voltage Lockout Enter UVLO(ON) VDD falling 8.2 9.0 10.5 V VDD Under Voltage Lockout Exit UVLO(OFF) VDD rising 13.5 14.8 16.0 V Maximum VDD operation voltage VDDclamp IDD=10mA 27 28.5 30 V 26 27.5 29 V TLEB -- 625 -- Ns Over current threshold Vth_oc 880 910 940 mV OCP Propagation delay Td_oc -- 110 -- Ns ZSENSE_IN 50 -- -- KΩ T_SS -- 17 -- ms 55 60 65 KHZ -- 50 -- KHZ -- 14 -- KHZ -- +/-6 -- % Over Voltage protection voltage OVP Ramp VDD until gate shut down Current Sense Input Section LEB time Input Impedance Soft start time Frequency Section IC Maximum frequency System Nominal switch frequency Frequency shuffling range Freq_Max (Note) Freq_Nom Freq_startup INV=0V, Comp=5V ∆f/Freq Error Amplifier section Reference voltage for EA DC gain of EA Max. Cable compensation current Vref_EA 1.97 2 2.03 V Gain - 60 - dB - 37.5 - uA I_COMP_MA X INV=2V, Comp=0V Note: Freq_Max indicates IC internal maximum clock frequency. In system application, the maximum operation frequency of 60Khz nominal occurs at maximum output power or the transition point from CV to CC 2/9 Version: A12 TS19701A CC/CV Primary-Side PWM Controller Typical Application Circuit Block Diagram Pin Description Pin Function Description 1 GND Ground 2 Gate Drive MOSFET 3 CS Current sense input 4 INV The voltage feedback from auxiliary winding 5 COMP 6 VDD Loop Compensation for CV Stability Power Supply 3/9 Version: A12 TS19701A CC/CV Primary-Side PWM Controller Function Description TS19701A is a cost effective PWM power switch optimized for off-line low power AC/DC applications including battery chargers and adapters. It operates in primary side sensing and regulation, thus opto-coupler and TL431 are not required. Proprietary built-in CV and CC control can achieve high precision CC/CV control meeting most adapter and charger application requirements. Startup Current and Start up Control Startup current of TS19701A is designed to be very low so that VDD could be charged up above UVLO threshold and starts up quickly. A large value startup resistor can therefore be used to minimize the power loss in application. Operating Current The Operating current of TS19701A is as low as 2.0mA. Good efficiency is achieved with the low operating current together with ‘Muti-mode’ control features. Soft Start TS19701A features an internal soft start to minimize the component electrical over-stress during power on startup. As soon as VDD reaches UVLO (OFF), the control algorithm will ramp peak current voltage threshold gradually from nearly zero to normal setting of 0.91V. Every restart is a soft start. CC/CV Operation TS19701A is designed to produce good CC/CV control characteristic as shown in the Fig. 1. In charger applications, a discharged battery charging starts in the CC portion of the curve until it is nearly full charged and smoothly switches to operate in CV portion of the curve. In an AC/DC adapter, the normal operation occurs only on the CV portion of the curve. The CC portion provides output current limiting. In CV operation, the output voltage is regulated through the primary side control. In CC operation mode, TS19701A will regulate the output current constant regardless of the output voltage drop. Principle of Operation To support TS19701A proprietary CC/CV control, system needs to be designed in DCM mode for flyback system (Refer to Typical Application Diagram on page1). In the DCM flyback converter, the output voltage can be sensed via the auxiliary winding. During MOSFET turn-on time, the load current is supplied from the output filter capacitor Co. The current in the primary winding ramps up. When MOSFET turns off, the primary current transfers to the secondary at the amplitude of The auxiliary voltage reflects the output voltage as shown in fig.2 and it is given by Where ∆V indicates the drop voltage of the output Diode. 4/9 Version: A12 TS19701A CC/CV Primary-Side PWM Controller Function Description (Continue) Fig.2. Auxiliary voltage waveform Via a resistor divider connected between the auxiliary winding and INV (pin 4), the auxiliary voltage is Sampled at the end of the demagnetization and it is hold until the next sampling. The sampled voltage is compared with Vref (2.0V) and the error is amplified. The error amplifier output COMP reflects the load condition and controls the PWM switching frequency to regulate the output voltage, thus constant output voltage can be achieved. When sampled voltage is below Vref and the error amplifier output COMP reaches its maximum, the switching frequency is controlled by the sampled voltage thus the output voltage to regulate the output current, thus the constant output current can be achieved. Adjustable CC point and Output Power In TS19701A, the CC point and maximum output power can be externally adjusted by external current sense resistor Rs at CS pin as illustrated in Typical Application Diagram. The output power is adjusted through CC point change. The larger Rs, the smaller CC point is, and the smaller output power becomes, and vice versa as shown in Fig.3 Fig.3 Adjustable output power by changing Rs 5/9 Version: A12 TS19701A CC/CV Primary-Side PWM Controller Function Description (Continue) Operation switching frequency The switching frequency of TS19701A is adaptively controlled according to the load conditions and the operation modes. No external frequency setting components are required. The operation switching frequency at maximum output power is set to 60KHz internally. For flyback operating in DCM, The maximum output power is given by Where Lp indicate the inductance of primary winding and Ip is the peak current of primary winding. Refer to the equation 3, the change of the primary winding inductance results in the change of the maximum output power and the constant output current in CC mode. To compensate the change from variations of primary winding inductance, the switching frequency is locked by an internal loop such that the switching frequency is Since TDemag is inversely proportional to the inductance, as a result, the product Lp and fsw is constant, thus the maximum output power and constant current in CC mode will not change as primary winding inductance changes. Up to ±10% variation of the primary winding inductance can be compensated. Frequency shuffling for EMI improvement the frequency shuffling (switching frequency modulation) is implemented in TS19701A. The oscillation frequency is modulated so that the tone energy is spread out. The spread spectrum minimizes the conduction band EMI and therefore eases the system design. Current Sensing and Leading Edge Blanking Cycle-by-Cycle current limiting is offered in TS19701A current mode PWM control. The switch current is detected by a sense resistor into the CS pin. An internal leading edge blanking circuit chops off the sensed voltage spike at initial internal power MOSFET on state so that the external RC filtering on sense input is no longer needed. The PWM duty cycle is determined by the current sense input voltage and the EA output voltage. Gate Drive The internal power MOSFET in TS19701A is driven by a dedicated gate driver for power switch control. Too weak the gate drive strength results in higher conduction and switch loss of MOSFET while too strong gate drive compromises EMI. A good tradeoff is achieved through the built-in totem pole gate design with right output strength control. Programmable Cable drop Compensation In TS19701A, cable drop compensation is implemented to achieve good load regulation. An offset voltage is generated at INV by an internal current flowing into the resister divider. The current is inversely proportional to the voltage across pin COMP, as a result, it is inversely proportional to the output load current, thus the drop due to the cable loss can be compensated. As the load current decreases from full-load to noload, the offset voltage at INV will increase. It can also be programmed by adjusting the resistance of the divider to compensate the drop for various cable lines used. 6/9 Version: A12 TS19701A CC/CV Primary-Side PWM Controller Function Description (Continue) Protection Control Good power supply system reliability is achieved with its rich protection features including Cycle-by-Cycle current limiting (OCP), VDD clamp, Power on Soft Start, and Under Voltage Lockout on VDD (UVLO). VDD is supplied by transformer auxiliary winding output. The output of TS19701A is shut down when VDD drops below UVLO (ON) limit and Switcher enters power on start-up sequence thereafter. 7/9 Version: A12 TS19701A CC/CV Primary-Side PWM Controller SOT-26 Mechanical Drawing Unit: Millimeters 8/9 Version: A12 TS19701A CC/CV Primary-Side PWM Controller Notice Specifications of the products displayed herein are subject to change without notice. TSC or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, to any intellectual property rights is granted by this document. Except as provided in TSC’s terms and conditions of sale for such products, TSC assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of TSC products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify TSC for any damages resulting from such improper use or sale. 9/9 Version: A12