PM200DVA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts T - 4 TYP. A D XØ (2 PLACES) H J F B E V U R Q S NUTS - 3 TYP. Q K C K P W SQ. PIN (10 PLACES) N G M K TERMINAL CODE 1. VN1 1. VP1 2. SNR 2. SPR 3. CN1 3. CP1 4. VNC 4. VPC 5. FNO 5. FPO L Y CN1 VNC SNR CI VPC CP1 IN SR SPR CI RFO FO GND SINK VN1 FNO IN SENS OUT 1 OUT 2 TEMP VP1 RFO SR GND VCC FPO FO VCC SINK SENS OUT 1 OUT 2 TEMP Features: □ Complete Output Power Circuit RREF AMP AMP □ Gate Drive Circuit RG RG □ Protection Logic – Short Circuit – Over Temperature – Under Voltage TH E2 C2E1 C1 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.72 120.0 2.76 70.0 B C Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 1.14 +0.04/-0.02 29.0 +1.0/-0.5 Dimensions Inches N 0.12 Millimeters 3.0 P 1.50 38.0 Q 0.98 25.0 9.3 D 4.17±0.010 106.0±0.25 R 0.37 E 2.20±0.010 56.0±0.25 S M6 Metric M6 Dia. 6.5 F 1.52 38.5 T 0.26 Dia. G 0.16 4.0 U 0.72 H 0.16 4.01 V 0.10 2.54 J 0.40 10.16 W 0.025 SQ 0.64 SQ K 0.55 14.0 X 0.14 Dia. 3.5 Dia. L 1.02 26.0 Y 1.10 M 0.45 11.5 18.3 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200DVA120 is a 1200V, 200 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 200 120 28.0 443 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM200DVA120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M6 Mounting Screws (Typical) — 26 in-lb Power Device Junction Temperature Mounting Torque, M6 Main Terminal Screws (Typical) — 26 in-lb Module Weight (Typical) — 510 Grams Supply Voltage (Applied between C1-E2) VCC(surge) 1000 Volts Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 800 Volts VRMS 2500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, VN1-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between FPO-VPC, FNO-VNC) VFO 20 Volts IFO 20 mA VCES 1200 Volts Fault Output Current (Sink Current at FO Terminals) IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, ± (TC = 25°C) 444 IC 200 Amperes Peak Collector Current, ± (TC = 25°C) ICP 400 Amperes Collector Dissipation (TC = 25°C) PC 962 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC -20°C ≤ Tj ≤ 125°C, VD = 15V 240 — — Amperes Control Sector Short Circuit Trip Level toff(SC) VD = 15V — 10 — µS Over Temperature Protection OT Trip Level 100 110 120 °C (VD = 15V, Lower Arm) OTr Reset Level 85 95 105 °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 5V, VN1-VNC — 37 48 mA Short Circuit Current Delay Time Circuit Current VD = 15V, VCIN = 5V, VP1-VPC — 37 48 mA Applied between 1.2 1.5 1.8 Volts VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS VSXR Tj ≤ 125°C, Rin = 6.8kΩ (SPR, SNR) 4.5 5.1 5.6 Volts Input ON Threshold Voltage VCIN(on) Input OFF Threshold Voltage Fault Output Current Minimum Fault Output Pulse Width SXR Terminal Output Voltage 445 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA FWDi Forward Voltage VEC -IC = 200A, VD = 15V, VCIN = 5V — 2.50 3.50 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 200A, — 2.65 3.30 Volts — 2.75 3.35 Volts IGBT Inverter Sector VCE = VCES, VD = 15V, Tj = 125°C Collector-Emitter Saturation Voltage — — 10.0 mA Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 200A, Pulsed, Tj = 125°C Inductive Load Switching Times 0.4 0.9 2.3 µS trr VD = 15V, VCIN = 0V ~ 5V — 0.2 0.3 µS tC(on) VCC = 600V, IC = 200A, — 0.4 1.0 µS toff Tj = 125°C — 2.4 3.4 µS — 0.7 1.2 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT — — 0.11 °C/Watt Rth(j-c)D Each Inverter FWDi — — 0.18 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.081 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across C1-E2 Terminals ≤ 800 Volts VCE(surge) Applied across C1-E1, C2-E2 Terminals ≤ 1000 Volts VD Applied between 15 ± 1.5 Volts Applied between ≤ 0.8 Volts VP1-VPC, VN1-VNC Input ON Voltage VCIN(on) Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC ≥ 4.0 Volts tDEAD For IPM's each Input Signal ≥ 3.5 µS Arm Shoot-Through Blocking Time 446 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 2.0 1.0 Tj = 25oC 1.0 VD = 15V Tj = 25°C Tj = 125°C 0 IC = 200A Tj = 25°C Tj = 125°C 0 100 200 300 13 100 0 0 13 15 17 0 10 20 30 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) ton VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 102 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 100 tc(off) tc(on) 10-1 101 103 SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (µs) 101 100 102 103 103 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 102 PSW(off) PSW(on) 101 PSW(off) 100 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY 102 100 trr 10-1 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 102 COLLECTOR CURRENT, IC, (AMPERES) 100 103 VD = 15V VD = 15V Tj = 25°C Tj = 25°C Tj = 125°C CIRCUIT CURRENT, ID, (mA) Irr 150 103 DIODE FORWARD CURRENT, IE, (AMPERES) 103 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 101 10-2 101 VD = 17V CONTROL SUPPLY VOLTAGE, VD, (VOLTS) toff 10-1 101 15 200 COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, ton, toff, (µs) 300 2.0 0 REVERSE RECOVERY TIME, trr, (µS) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 102 101 100 50 0 0 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 0 10 20 30 CARRIER FREQUENCY, fC, (kHz) 447 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) Tj = 25°C 1.0 0.8 0 13 15 17 1.2 1.2 1.0 0.8 VD = 15V 0 -60 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) VD = 15V UVt UVr 13 11 100 JUNCTION TEMPERATURE, Tj, (°C) 448 100 0.8 VD = 15V 0 -60 180 180 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.11°C/W 10-2 10-1 TIME, (s) 100 100 180 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 20 JUNCTION TEMPERATURE, Tj, (°C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVt, UVr, (VOLTS) 15 20 20 1.0 JUNCTION TEMPERATURE, Tj, (°C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 0 -60 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 10 1 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25°C) = 1.0 1.2 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25°C) = 1.0 SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 1EV) = 1.0 PM200DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.18°C/W 10-3 10-3 10-2 10-1 TIME, (s) 100 10 1