ALLEGRO A4402ELPTR-T

A4402
Constant On-Time Buck Converter
with Integrated Linear Regulator
Features and Benefits
Description
▪ 2 MHz switching frequency
▪ Adjustable soft start timer
▪ Watchdog input
▪ Power-on reset output
▪ Adjustable 2% buck regulator
▪ Adjustable 2% linear regulator
▪ Enable input
▪ 6 to 50 V supply voltage range
▪ Overcurrent protection
▪ Undervoltage lockout (UVLO)
▪ Thermal shutdown protection
The A4402 is a power management IC that combines a 2%
constant on-time buck regulator and a 2% linear regulator.
Ideal for applications that require two regulated voltages. The
buck regulator output supplies the adjustable linear regulator
to reduce power dissipation and increase overall efficiency.
The switching regulator is capable of operating above 2 MHz. A
greater than 2 MHz switching frequency enables the customer
to select low value inductors and capacitors while avoiding
EMI.
Protection features include undervoltage lockout and thermal
shutdown. In case of a shorted load, each regulator features
overcurrent protection. The A4402 also features a power-on
reset with adjustable delay for the microprocessor output.
Applications:
▪ Photo and inkjet printers
▪ Industrial controls
▪ Distributed power systems
▪ Network applications
The A4402 is provided in a 16-pin, ≤1.20 mm nominal
overall height TSSOP, with exposed pad for enhanced thermal
dissipation. It is lead (Pb) free, with 100% matte tin leadframe
plating.
Package: 16-pin TSSOP with exposed
thermal pad (suffix LP)
Not to scale
Typical Application
VBAT
Rton
750 kΩ
TON
VIN1
CTSET
0.1 μF
TSET
0.15 μF
0.01 μF
LX
CPOR
POR
A 4402
0.33 μF
VO2
Switching Regulator Output
VSW
5V
L1
33 μH
ISEN
RSENSE
GND
GND
4.7 μF
R1
31.6 kΩ
FB1
R2
9.76 kΩ
20 kΩ
NPOR
VIN2
ENB
VO2
WDI
R3
10 kΩ
4.7 kΩ
GND
4402-DS, Rev. 1
10 μF
BOOT
FB2
R4
5.62 kΩ
Linear Regulator Output
VLIN
3.3 V
300 mA
1 μF
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
Selection Guide
Part Number
Packing
A4402ELPTR-T
Package
4000 pieces per 13-in. reel
16-pin TSSOP with exposed thermal pad
Absolute Maximum Ratings
Rating
Units
VIN1 Pin
Characteristic
Symbol
VIN1
–0.3 to 50
V
VIN2 Pin
VIN2
–0.3 to 7
V
LX Pin
VLX
–1 to 50
V
ISEN Pin
VISEN
–0.5 to 1
V
ENB Pin
VENB
–0.3 to 7
V
VO2 Pin
VO2
–0.3 to 7
V
WDI Pin
VWDI
–0.3 to 6
V
TON Pin
VTON
–0.3 to 7
V
FB1 and FB2 Pins
NPOR
Ambient Operating Temperature
Junction Temperature
Storage Temperature Range
Notes
VFBx
–0.3 to 7
V
VNPOR
–0.3 to 6.5
V
–40 to 85
°C
Tj(max)
TA
Range E
150
°C
Tstg
–40 to 150
°C
Thermal Characteristics
Characteristic
Symbol
RθJA
Package Thermal Resistance
Test Conditions*
On 4-layer PCB based on JEDEC standard
Value Units
34
ºC/W
*Additional thermal information available on the Allegro website.
Terminal List Table
Pin-out Diagram
TON 1
16 ENB
GND 2
15 VIN1
FB2 3
14 GND
VIN2 4
VO2 5
PAD
13 LX
12 BOOT
WDI 6
11 ISEN
TSET 7
10 POR
NPOR 8
9 FB1
Number
1
2
3
4
5
6
7
8
9
10
11
Name
TON
GND
FB2
VIN2
VO2
WDI
TSET
NPOR
FB1
POR
ISEN
12
13
14
15
16
–
BOOT
LX
GND
VIN1
ENB
PAD
Function
On time setting terminal
Ground
Feedback for VLIN
Input voltage 2
Regulator 2 output
Watchdog input
Soft start and watchdog timing capacitor terminal
Fault output
Feedback for VSW
POR delay
Current sense, limit setting for switching regulator, connect to GND
through series resistor
Boot node for LX
Switching regulator output
Ground
Input voltage 1
Enable input
Exposed thermal pad
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
2
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
VREF
BOOT
TON
Functional Block Diagram
VBAT
Rton
750 kΩ
0.01 μF
VIN1
CTSET
TSET
Soft Start
Ramp Generator
0.15 μF
WDI
0.1 μF
Boot
Charge
10 μF
Watchdog Timer
CPOR
LX
0.33 μF
Switch PWM
Control
ENB
VSW
5V
L1
33 μH
POR
ISEN
4.7 μF
RSENSE
GND
R1
31.6 kΩ
GND
VO2
VFB2
FB1
Switch
Disable
20 kΩ
NPOR
VIN2
FAULT
R2
9.76 kΩ
VSW
TSD
VO2
ENB
VIN1
1 μF
R3
10 kΩ
WDI
4.7 kΩ
Internal
Regulator
VREG
VREF
VREG
VREF
VLIN
3.3 V
300 mA
FB2
R4
5.62 kΩ
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
3
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
ELECTRICAL CHARACTERISTICS1,2 valid at TJ = 25°C, VIN = 13.5 V (unless otherwise noted)
Characteristics
Symbol
Test Conditions
Input Voltage Supply 1
VIN1
Input Voltage Supply 2
VIN2
Supply Quiescent Current
IIN(Q)
ENB Logic Input Voltage
VENB
VENB rising
ENB Hysteresis
ENB Logic Input Current
Typ.
Max.
Units
6
13.5
50
V
3.3
–
5
V
ENB = 5 V, IOUT = ISW+ ILIN = 0 mA, VIN = 13.5 V
–
10
–
mA
VIN1 = 13.5 V, ENB = 0 V,
IOUT = ISW+ ILIN = 0 mA
–
–
2
μA
2.0
2.28
2.56
V
VIN2 = VSW
VENBHYS
IENB
Min.
–
100
–
mV
High input level, VENB = 3 V
–
–
100
μA
Low input level, VENB < 0.4 V
–2
–
2
μA
1.8
–
3.3
V
1 mA < IO2 < 250 mA, 3.3 V < VIN2 < 5 V
1.156
1.180
1.204
V
VO2 rising based on FB voltage
0.896
0.944
0.990
V
mV
Linear Regulator
Output Voltage Range
VO2
Feedback Voltage
VFB2
VO2 Undervoltage Lockout
Threshold
VO2UVLO
VO2 Undervoltage Lockout
Hysteresis
VO2UVHYS
30
50
70
Feedback Input Bias Current
IFB2
–100
100
400
nA
Current Limit
IO2
250
–
350
mA
–
–
1.2
V
Dropout Voltage
VDROP
IOUT = ISW+ ILIN = 250 mA
Switching Regulator
Output Voltage Range
VSW
Feedback Voltage
VFB1
Feedback Input Bias Current
IFB1
Switcher On Time
ton
IOUT = ISW+ ILIN = 1 mA to 1.0 A, 8 V < VIN < 18 V
3.3
–
5
V
1.156
1.180
1.204
V
–400
–100
100
nA
VIN = 19.25 V, Rton = 750 kΩ
–
670
–
ns
VIN = 13.5 V, Rton = 750 kΩ
185
235
285
ns
–
1.4
–
μs
VIN = 8 V, Rton = 750 kΩ
ton Low Voltage Threshold
VPL
VIN rising
8.1
9
9.9
V
ton High Voltage Threshold
VPH
VIN rising
15.75
17.5
19.25
V
Changeover Hysteresis
VHYS
–
250
–
mV
On-time Accuracy
errton
–30
–
30
%
Minimum On-time
tonmin
80
–
–
ns
Minimum Off-time
toffmin
130
–
–
ns
–
400
–
mΩ
Buck Switch On-Resistance
ISEN Voltage
Valley Current Limit Threshold
RDS(on)
TJ = 25°C, ILOAD = 1 A
TJ = 125°C, ILOAD = 1 A
–
650
–
mΩ
–
–200
–
mV
RSENSE = 0.27 Ω
–
740
–
mA
6 V < VIN < 8 V
–
–
550
mA
VISEN
Ilim
Continued on the next page…
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
4
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
ELECTRICAL CHARACTERISTICS1,2 (continued) valid at TJ = 25°C, VIN = 13.5 V (unless otherwise noted)
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Protection Circuitry
NPOR Output Voltage
VNPOR
INPOR = 1 mA
–
–
400
mV
NPOR Leakage Current
INPOR
VNPOR = 5 V
–
–
1
μA
20 kΩ pullup connected to VOUT2, VIN <
–
–
0.7
V
TJ rising
–
170
–
ºC
–
15
–
ºC
7
10
14
μA
NPOR Reset
VNPORRESET
Thermal Shutdown Threshold
TJTSD
Thermal Shutdown Hysteresis
TJTSDHYS
Timing Circuitry
TSET Current, Watchdog Mode
ITSETWDI
TSET Valley Voltage, Watchdog
Mode
VTRIP
–
1.2
–
V
TSET Reset Voltage, Watchdog
Mode
VRESET
–
0.48
–
V
WDI Frequency
fWDI
–
–
100
kHz
WDI Duty Cycle
DCWDI
10
–
90
%
VWDI(0)
VIN2 ×
0.55
–
–
V
VWDI = 0 to 5 V
–20
< 1.0
20
μA
–
300
–
mV
NPOR = low
14
20
26
μA
3.92
5.60
7.28
μA
WDI Logic Input
WDI Logic Input Current
IWDI
WDI Input Hysteresis
VWDIHYS
TSET Current, Soft Start Mode
ITSETSS
POR Current
IPOR
NPOR = high
1For
input and output current specifications, negative current is defined as coming out of (sourcing) the specified pin.
2Performance in the range –40°C to 85°C guaranteed by design and characterization.
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
5
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
Power-Up and Power-Down Timing Diagrams
Using ENB
ENB
18 V
VIN1
6V
t ss
V SW
UVLO Rising
V LIN
UVLO Rising
UVLO Falling
t por
t por
NPOR
Using VIN1
VIN1
t ss
t ss
V SW
V LIN
NPOR
UVLO Rising
t por
UVLO Falling
UVLO Rising
t por
VPOR
VCTSET
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
6
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
Watchdog Timing Diagram
ENB
t ss
V SW
VO2
UVLO Rising
t por
t por
NPOR
t wait
WDI
t wait
V trip
V TSET
V reset
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
7
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
Functional Description
Basic Operation The A4402 contains a fixed on-time, adjustable voltage buck switching regulator with valley sensing current
mode control, and an adjustable linear regulator designed to run
off the buck regulator output. The constant on-time converter
maintains a constant output frequency because the on-time is
inversely proportional to the supply voltage. As the input voltage
decreases, the on-time is increased, maintaining a relatively constant period. Valley mode current control allows the converter to
achieve very short on-times because current is measured during
the off-time.
The device is enabled via the ENB input. When the ENB pin
is pulled high, the converter starts-up under the control of an
adjustable soft start routine whose ramp time is controlled by an
external capacitor.
decouple input supply VIN1. The VIN2 input is used to supply
the linear regulator and should be connected directly to the output
of the switching regulator.
Output Voltage Selection The output voltage on each of the
two regulators is set by a voltage divider off the regulator output,
as follows:
⎛ R1 + R2 ⎞
⎟
VSW = VFB1 ⎜⎜
,
⎟
R2
⎝
⎠
⎛ R1 + R2 ⎞
⎟
(1)
VLIN = VFB2 ⎜⎜
.
⎟
R2
⎝
⎠
In order to maintain accuracy on the regulators the equivalent
impedance on the FB node (R1 parallel with R2) should be
approximately 10 kΩ.
Under light load conditions, the switch enters pulse-skipping
mode to ensure regulation is maintained. This effectively changes
the switcher frequency. The frequency also is affected when the
switcher is operating in discontinuous mode. In order to maintain
a wide input voltage range, the switcher period is extended when
either the minimum off-time at low VIN, is reached or the minimum on-time at high VIN.
Figure 1 illustrates how the current is limited during an overload
condition. The current decay (period with switch off) is proportional to the output voltage. As the overload is increased, the output voltage tends to decrease and the switching period increases.
VIN1 and VIN2 VIN1 is a high voltage input, designed to withstand 50 V. Bulk capacitance of at least 10 μF should be used to
Current Limit level
Current
Maximum load
Constant On-Time
Constant period
Time
Inductor current operating in a “soft” overload
Overload
Current Limit level
Current
Switcher Overcurrent Protection The converter utilizes
pulse-by-pulse valley current limiting, which operates when the
current through the sense resistor creates a voltage on the sense
pin (ISEN) that equals –0.2 V. During an overload condition, the
switch is turned on for a period determined by the constant ontime circuitry. The switch off-time is extended until the current
decays to the current limit value set by the selection of the sense
resistor, at which point the switch turns on again. Because no
slope compensation is required in this control scheme, the current
limit is maintained at a reasonably constant level across the input
voltage range.
Inductor current operating at maximum load
Constant On-Time
Extended period
Time
Figure 1. Current limiting during overload
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
8
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
TSET The TSET pin serves a dual function by controlling the
timing for both the soft start ramp and the WDI input. The current
sourced from the TSET pin is dependant on the state of NPOR.
There are two formulas for calculating the time constants. CTSET
must be selected so that both the WDI frequency and soft start
requirements are met. The formulas for calculating WDI and soft
start timing are:
(2)
tWDI = 7.2 × 9.6 × 104 × CTSET , and
tSS = 6.0 × 6.0 × 104 × CTSET ,
(3)
where CTSET is the value of the capacitor and the results,
tx, are in s.
Watchdog The WDI input is used to monitor the state of a DSP
or microcontroller. A constant current is driven into the capacitor
on TSET, causing the voltage on the TSET pin to ramp upward
until, at each rising edge on the WDI input, the ramp is pulled
down to VRESET. If no edge is seen on the WDI pin before the
ramp reaches VTRIP , the NPOR pin is pulled low.
The watchdog timer is not activated until the WDI input sees
one rising edge. The WDI pin should be pulled to ground with a
4.7 kΩ resistor.
Soft Start During soft start, an internal ramp generator and the
external capacitor on TSET are used to ramp the output voltage
in a controlled fashion. This reduces the demand on the external power supply by limiting the current that charges the output
capacitor and any DC load at startup. Either of the following
conditions are required to trigger a soft start:
• ENB pin input rising edge
• Reset of a TSD event
When a soft start event occurs, VO2 is held in the off state until
the soft start ramp timer expires. Then the regulator will power
up normally. Refer to timing diagrams for details.
BOOT A bootstrap capacitor is used to provide adequate charge
to the NMOS switch. The boot capacitor is referenced to LX
and supplies the gate drive with a voltage larger than the supply
voltage. The size of the capacitor must be 0.01 μF, X7R type, and
rated for at least 25 V.
TON A resistor from the TON input to VIN1 sets the on-time of
the converter for a given input voltage. The formula to calculate
the on-time is:
R
ton = ton
VIN1
3.12–12 + 30 × 10–9 .
(4)
When the supply voltage is between 9 and 17.5 V, the switcher
period remains constant, at a level based on the selected value
of Rton . At voltages lower than 9 V and higher than 17.5 V, the
period is reduced by a factor of 3.5.
If a constant period is desired over varying input voltages, it is
important to select an on-time that under worst case conditions
will not exceed the minimum off-time or minimum on-time of the
converter. For reasonable input voltage ranges, the period of the
converter can be held constant, resulting in a constant operating
frequency over the input supply range.
More information on how to choose Rton can be found in the
Application Information section.
ISEN The sense input is used to sense the current in the diode
during the off-time cycle. The value for RSENSE is obtained by the
formula:
RSENSE = 0.2 / IVALLEY ,
(5)
where IVALLEY is the lowest current measured through the inductor during the off-time cycle.
It is recommended that the current sense resistor be sized so that,
at peak output current, the voltage on ISEN does not exceed
–0.5 V. Because the diode current is measured when the inductor
current is at the valley, the average output current is greater than
the IVALLEY value. The value for IVALLEY should be:
IVALLEY = IOUT(av) – 0.5 IRIPPLE + K ,
(6)
where:
IOUT(av) is the average of both output currents,
IRIPPLE is the inductor ripple current, and
K is a guardband margin. The peak current in the switch is then:
IPEAK = IVALLEY + IRIPPLE .
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
(7)
9
A4402
Constant On-Time Buck Converter
with Integrated Linear Regulator
The valley current must be calculated so that, at the worst-case
ripple, the converter can still supply the required current to the
load. Further information on how to calculate the ripple current is
included in the Application Information section.
• After a rising edge on the WDI input, the voltage on TSET
ENB An active high input enables the device. When set low, the
device enters sleep mode; all internal circuitry is disabled, and the
part draws a maximum of 1 μA.
signal a POR event to the DSP or microcontroller. The reset
Thermal Shutdown When the device junction temperature, TJ ,
is sensed to be at TJTSD, a thermal shutdown circuit disables the
regulator output, protecting the A4402 from damage.
the following formula:
Power-on Reset Delay The POR function monitors the VFB2
voltage and provides a signal that can be used to reset a DSP or
microcontroller. A POR event is triggered by either of the following conditions:
where CPOR is the value of the capacitor and tPOR is in s.
• VFB2 falls below its UVLO threshold. This occurs if the current
limit on either regulator is exceeded, or if the switcher voltage
falls due to TSD.
reaches VTRIP.
An open drain output, through the NPOR pin, is provided to
occurs after an adjustable delay, tPOR, set by an external capacitor
connected to the POR pin. The value of tPOR is calculated using
tPOR = 2.4 × 102 × CPOR
,
(8)
Shutdown The buck regulator will shutdown if one of the following conditions is present:
• TSD
• ENB falling edge
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
10
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
Application Information
Switcher On-Time and Switching Frequency In order for
the switcher to maintain regulation, the energy that is transferred
to the inductor during the on-time must be transferred to the
capacitor during the off-time. Because of this relationship, the
load current, IR drops, as well as input and output voltages, affect
the on-time of the converter. The equation that governs switcher
on-time is:
ton =
TSW × (VSW+ RLOAD× IPEAK + Vf + RSENSE× IPEAK )
VIN1+ RDS(on)× IPEAK + Vf
. (9)
The effects of the voltage drop on the inductor and trace resistance affect the switching frequency. However, the frequency
variation due to these factors is small and is covered in the variation of the switcher period, TSW , which is ±25% of the target.
Removing these current dependant terms simplifies the equation:
1
V + V + (VSENSE× IPEAK )
ton = SW f
VIN1+ Vf + (VSENSE× IPEAK ) × fSW
.
(10)
Be sure to use worst-case sense voltage and forward voltage of
the diode, including any effects due to temperature. For example,
given a 1 A converter with a supply voltage of 13.5 V, output
voltage is 5 V, Vf is 0.5 V, VSENSE is 0.15 V and the desired frequency is 2.0 MHz. We can solve for ton as follows:
1
5 + 0.5 + 0.15
ton =
199 ns
13.5 + 0.5 + 0.15 × 2×106 =
.
The formulas above describe how ton changes based on input and
load conditions. Because load changes are minimal, and the output voltage is fixed, the dominant factor that affects the on-time
is the input voltage. The converter is able to maintain a constant
period over a varying supply voltage because the on-time change
is based on the input voltage. The current into the TON terminal
is derived from a resistor tied to VIN1, which sets the on-time
proportional to the supply voltage. Selecting the resistor value,
based on the ton calculated above, is done using the following
formula:
RTON =
VIN1× (ton+ 10 ns)
3.12 × 10–12
.
(11)
After the resistor is selected and a suitable ton is found, it must
be demonstrated that ton does not, under worst-case conditions,
exceed the minimum on-time or minimum off-time of the converter. The minimum on-time occurs at maximum input voltage
and minimum load. The maximum off time is occurs at minimum
supply voltage and maximum load. For supply voltages below
9.5 V and above 7 V, refer to the Low Voltage Operation section.
Low Voltage Operation The converter can run at very low
input voltages. With a 5 V output, the minimum input supply can
be as low as 6 V. When operating at high frequencies, the on-time
of the converter must be very short because the available period
is short. At high input voltages the converter must maintain very
short on-times, while at low input voltages the converter must
maintain long off-times. Rather than limit the supply voltage
range, the converter solves this problem by automatically increasing the period by a factor of 3.5. With the period extended, the
converter will not violate the minimum on-time or off-time. If the
input voltage is between 9.5 V and 17 V, the converter will maintain a constant period. When calculating worst-case on-times and
off-times, make sure to use the multiplier if the supply voltage is
between those values.
When operating at voltages below 8 V, additional care must be
taken when selecting the inductor and diode. At low voltages
the maximum current may be limited due to the IR drops in the
current path. When selecting external components for low voltage
operation, the IR drops must be considered when determining
on-time, so the complete formula should be used to make sure the
converter does not violate the timing specification.
Inductor Selection Choosing the right inductor is critical to
the correct operation of the switcher. The converter is capable of
running at frequencies above 2 MHz. This makes it possible to
use small inductor values, which reduces cost and board area.
The inductor value is what determines the ripple current. It is
important to size the inductor so that under worst-case conditions
IVALLEY equals IAV minus half the ripple current plus reasonable
margin. If the ripple current is too large, the converter will be
current limited. Typically peak-to-peak ripple current should be
limited to 20% to 25% of the maximum average load current.
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
11
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
Worst-case ripple current occurs at maximum supply voltage.
After calculating the duty cycle, DC, for this condition, the ripple
current can be calculated. First to calculate DC:
VSW+ Vf + (VSENSE× IPEAK )
DC =
VIN1(max) + Vf + (VSENSE× IPEAK )
.
(12)
Using the duty cycle, a ripple current can be calculated using the
following formula:
L=
VIN1– VSW
IRIPPLE
× DC ×
1
fSW(min)
,
(13)
where IRIPPLE is 25% of the maximum load current, and fSW(min)
is the minimum switching frequency (nominal frequency minus
25%). For the example used above, a 1 A converter with a supply
voltage of 13.5 V was the design objective. The supply voltage
can vary by ±10%. The output voltage is 5 V, Vf is 0.5 V, VSENSE
is 0.15, and the desired frequency is 2.0 MHz. The duty cycle
is calculated to be 36.45%. The worst-case frequency is 2 MHz
minus 20% or 1.6 MHz. Using these numbers in the above
formula shows that the minimum inductance for this converter is
9.6 μH.
Output Capacitor The converter is designed to operate with
a low-value ceramic output capacitor. When choosing a ceramic
capacitor, make sure the rated voltage is at least 3 times the
maximum output voltage of the converter. This is because the
capacitance of a ceramic decreases as they operate closer to their
rated voltage. It is recommended that the output be decoupled
with a 10 μF, X7R ceramic capacitor. Larger capacitance may be
required on the outputs if load surges dramatically influence the
output voltage.
further filtering is needed it, is recommended that two ceramic
capacitors be used in parallel to further reduce emissions.
Rectification Diode The diode conducts the current during the
off-cycle. A Schottky diode is needed to minimize the forward
drop and switching losses. In order to size the diode correctly, it
is necessary to find the average diode conduction current using
the formula below:
(15)
ID(av) = ILOAD × (1 – DC(min))
,
where DC (min) is defined as:
Average power dissipation in the diode is:
PD(diode) = ILOAD(av) × DC(min) × Vf
.
(14)
(17)
,
The power dissipation in the sense resistor must also be considered using I2R and the minimum duty cycle.
PCB Layout The board layout has a large impact on the performance of the device. It is important to isolate high current
ground returns, to minimize ground bounce that could produce
reference errors in the device. The method used to isolate power
ground from noise sensitive circuitry is to use a star ground. This
approach makes sure the high current components such as the
input capacitor, output capacitor, and diode have very low impedance paths to each other. Figure 2 illustrates the technique.
L
Q1
CIN
VRIPPLE =
(16)
,
where VIN1 is the maximum input voltage and Vf is the maximum
forward voltage of the diode.
Output ripple is determined by the output capacitance and the
effects of ESR and ESL can be ignored assuming recommended
layout techniques are followed. The output voltage ripple is
approximated by:
IRIPPLE
VSW+Vf
VIN1+Vf
DC (min) =
D
RSENSE
COUT
RLOAD
4 × fSW × COUT
Input Capacitor The value of the input capacitance affects
the amount of current ripple on the input. This current ripple is
usually the source of supply side EMI. The amount of interference depends on the impedance from the input capacitor and
the bulk capacitance located on the supply bus. Adding a small
value, 0.1 μF , ceramic capacitor as close to the input supply pin
as possible can reduce EMI effects. The small capacitor will help
reduce high frequency transient currents on the supply line. If
Current path (on-cycle )
Star Ground
Current path (off-cycle )
Figure 2. Star Ground Connection
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115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
12
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
directly to the exposed pad the ground reference from the feedback network will be less susceptible to noise injection or ground
bounce.
The ground from each of the components should be very close to
each other and be connected on the same surface as the components. Internal ground planes should not be used for the star
ground connection, as vias add impedance to the current path.
To reduce radiated emissions from the high frequency switching
nodes it is important to have an internal ground plane directly
under the LX node. The plane should not be broken directly
under the node as the lowest impedance path back to the star
ground would be directly under the signal trace. If another trace
does break the return path, the energy will have to find another
path, which is through radiated emissions.
In order to further reduce noise effects on the PCB, noise sensitive traces should not be connected to internal ground planes.
The feedback network from the switcher output should have an
independent ground trace that goes directly to the exposed pad
underneath the device. The exposed pad should be connected to
internal ground planes and to any exposed copper used for heat
dissipation. If the grounds from the device are also connected
PCB Layout Diagram
VIN1
C5
GND
R5
R7
GND
GND
U1
VIN2
C1
R6
Star Ground
C8
C2
C7
C3
VLIN
R4
L1
C4
C6
VSW
R1
GND
R2
GND
D1
R3
VIN1
R5
C5
C1
GND
R6
R7
VLIN
C6
R4
FB2
VIN2
A4402
PAD
C8
C2
ENB
TON
VIN1
R1
GND
LX
VO2
BOOT
WDI
ISEN
TSET
POR
NPOR
FB1
C7
A4402
L1
C3
Trace (2 oz.)
Signal (1 oz.)
D1
Ground (1 oz.)
PCB
R2
Solder
Thermal (2 oz.)
C4
Thermal Vias
R3
VSW
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
13
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
Pin Circuit Diagrams
Power Terminals
Logic Terminals
VIN1
LX
TON
54 V
GND
GND
GND
VIN1
VIN2
FB1
FB2
WDI
TSET
NPOR
POR
ISEN
ENB
7V
GND
GND
VIN1
BOOT
54 V
10 V
10 V
GND
GND
VIN2
VO2
GND
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
14
Constant On-Time Buck Converter
with Integrated Linear Regulator
A4402
Package LP, 16-Pin TSSOP
0.45
5.00 ±0.10
16
+0.05
0.15 –0.06
0.65
16
4° ±4
1.70
B
4.40 ±0.10
3.00
6.40 ±0.20
0.60 ±0.15
A
1
6.10
(1.00)
2
3.00
16X
0.25
SEATING
PLANE
0.10 C
+0.05
0.25 –0.06
3.00
0.65
1.20 MAX
0.15 MAX
C
SEATING PLANE
GAUGE PLANE
1 2
3.00
C
PCB Layout Reference View
All dimensions nominal, not for tooling use
(reference JEDEC MO-153 ABT)
Dimensions in millimeters
Dimensions exclusive of mold flash, gate burrs, and dambar protrusions
Exact case and lead configuration at supplier discretion within limits shown
A Terminal #1 mark area
B Exposed thermal pad (bottom surface)
C Reference land pattern layout (reference IPC7351 SOP65P640X110-17M);
All pads a minimum of 0.20 mm from all adjacent pads; adjust as necessary
to meet application process requirements and PCB layout tolerances; when
mounting on a multilayer PCB, thermal vias at the exposed thermal pad land
can improve thermal dissipation (reference EIA/JEDEC Standard JESD51-5)
Copyright ©2008-2009, Allegro MicroSystems, Inc.
The products described here are manufactured under one or more U.S. patents or U.S. patents pending.
Allegro MicroSystems, Inc. reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the
information being relied upon is current.
Allegro’s products are not to be used in life support devices or systems, if a failure of an Allegro product can reasonably be expected to cause the
failure of that life support device or system, or to affect the safety or effectiveness of that device or system.
The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, Inc. assumes no responsibility for its use;
nor for any infringement of patents or other rights of third parties which may result from its use.
For the latest version of this document, visit our website:
www.allegromicro.com
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
15