TRACOPOWER TEP150

DC/DC Converters
TEP 150WI Series, 150 Watt
pending
Features
◆ Shielded metal case with screw terminals
◆ Compact dimensions: 98 x 52 x 34 mm
◆ Ultra-wide 4:1 input voltage range
◆ Very high efficiency up to 87%
◆ Constant current output characteristic
◆ Operating temp. range –40°C to +75°C
◆ Reverse input protection
◆ I/O isolation 2250 VDC (basic insulation)
◆ Easy chassis and wall mounting
◆ 3-year product warranty
The TEP-150WI Series is a family of high power density dc-dc converter modules
with ultra-wide 4:1 input voltage range which come in an ultra-compact metal
case with screw terminal connection. Suitable for a wide range of applications, the
TEP-150WI series was particularly designed with industrial applications in mind.
The modules have flanges for easy chassis or wall mounting. A very high efficiency
allows an operating temperature up to +50°C with natural convection cooling. Further features include adjustable output voltage with constant current characteristic
for battery charger applications.
Models
Order code*
Input voltage
Output voltage
Output current max.
Efficiency typ.
TEP 150-2412WI
12 VDC
12.5 A
85 %
TEP 150-2413WI
15 VDC
10 A
85 %
TEP 150-2415WI
24 VDC
6.3 A
86 %
TEP 150-2416WI
28 VDC
5.4 A
86 %
TEP 150-2418WI
48 VDC
3.2 A
86 %
TEP 150-4812WI
12 VDC
12.5 A
86 %
TEP 150-4813WI
15 VDC
10 A
86 %
TEP 150-4815WI
24 VDC
6.3 A
87 %
TEP 150-4816WI
28 VDC
5.4 A
87 %
TEP 150-4818WI
48 VDC
3.2 A
87 %
9 – 36 VDC
(24 VDC nominal)
18 – 75 VDC
(48 VDC nominal)
* – add suffix –N for negative remote control, see page 3 -> Remote On/Off
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DC/DC Converters
TEP 150WI Series 150 Watt
Input Specifications
Input current at no load
24 Vin, 12 – 15
24 Vin, 24 – 48
48 Vin, 12 – 15
48 Vin, 24 – 48
VDC
VDC
VDC
VDC
models:
models:
models:
models:
80 mA typ.
95 mA typ.
60 mA typ.
75 mA typ.
Input current at full load
24 Vin models: 7.7 A typ.
48 Vin models: 3.8 A typ.
Start-up voltage / under voltage shut down
24 Vin models: 8.8 VDC / 8.2 VDC typ.
48 Vin models: 17.6 VDC / 16.5 VDC typ
Surge voltage (100 msec. max.)
24 Vin models: 50 V
48 Vin models: 100 V
Conducted noise (input) EN 55022 level A, FCC part 15, level A
without external components
ESD (electrostatic discharge) EN 61000-4-2, air ±8 kV, contact ± 6 kV,
perf. criteria A
Radiated immunity EN 61000-4-3, 10 V/m, perf. criteria A
Fast transient / Surge
EN 61000-4-4, ± 2 kV, perf. criteria A
EN 61000-4-5, ± 1 kV perf. criteria A
With external input capacitor e.g. Nippon
chemi-con KY 200 µF, 100 V, ESR 48 mOhm
or with chassis mount option –CFM
Conducted immunity EN 61000-4-3, 10 Vrms, perf. criteria A
Reverse voltage protection
parallel diode
Recommended input fuse (slow blow) 24 Vin models: 15 A
48 Vin models: 10 A
Output Specifications
Voltage set accuracy ±1%
Output voltage adjustment +20 % by external resistor (see table page 3)
Regulation
0.2 % max.
0.4 % max.
– Input variation Vin min. to Vin max.
– Load variation 0 – 100 %
Temperature coefficient ±0.02 %/K
Minimum load not required
Ripple and noise (20 MHz Bandwidth)
5
12 & 15
24 & 28
48
VDC
VDC
VDC
VDC
models:
models:
models:
models:
75 mVpk-pk max.
100 mVpk-pk max.
200 mVpk-pk max.
300 mVpk-pk max.
Start up time (nominal Vin and constant resistive load) 25 ms typ. (at power On or remote On)
Transient response (25% load step change) 200 µs typ.
Output current limitation at 105 -120 % of Iout max.
Over voltage protection at 125 -140 % of Vout nom.
Short circuit protection indefinite, automatic recovery
Capacitive load
t.b.a.
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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DC/DC Converters
TEP 150WI Series 150 Watt
General Specifications
Temperature ranges
– Operating –40 °C to +75 °C
– Case temperature +95 °C max.
– Storage –55 °C to +125 °C
Thermal impedance
– without Heatsink 6.7 °C/W
– with Heatsink 4.7 °C/W
Derating 2.2 %/K above 50 °C
Over temperature protection at 110 °C
Thermal shock acc. MIL-STD-810F
Humidity (non condensing) 95 % rel H max.
Reliability, calculated MTBF (MIL-HDBK-217F, 25°C, ground benign) >180‘000 h
Isolation voltage (60sec.)
– Input/Output 2’250 VDC (basic insulation)
– Input/Case 1’500 VDC
Isolation capacity
– Input/Output 2500 pF max.
Isolation resistance
– Input/Output (500 VDC) >1 GOhm min.
Switching frequency 220 – 330 kHz depending on model
(puls width modulation)
Safety standards UL 60950-1, IEC 60950-1, EN 60950-1
Safety approvals (pending) UL 60950-1, CB- test report
Remote On/Off – positive logic (standard) – On:
– Off:
– negative logic (option -N)
– On:
– Off:
– Off idle current:
External output trimming:
Ru
8
+5 %
Ru
+10 %
+15 %
+20 %
9
3 to 12 VDC or open circuit
0 to 1.2 VDC or short circuit pin 5 and 3
0 to 1.2 VDC or short circuit pin 5 and 3
3 to 12 VDC or open circuit
3 mA
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
36
39
39
43
43
12
13
13
15
15
4.3
5.1
5.6
5.6
5.6
0.62
1.1
1.2
1.2
1.2
closest resistor out of the E24 array [kOhm]
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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DC/DC Converters
TEP 150WI Series 150 Watt
Physical Specifications
Case material metal
Potting material silicon (UL 94V-0 rated)
Weight 300 g (10.6 oz)
Outline Dimensions
Pin-Out
52.5 (2.07)
34.0 (1.34)
Pin
1.2 (0.05)
1
2
3
4
5
6
7
8
9
65.0 (2.56)
+ Vin
2
+ Vin
3
– Vin
4
– Vin
5
Remote On/Off
6
+ Vout
7
– Vout
8
Trim
9
Trim
56.0 (2.20)
98.0 (3.86)
21.0 (0.83)
59.0 (2.07)
1
4 x r2
(0.08)
Dimensions in [mm], () = Inch
Mounting slot tolerance: ±0.25 (±0.001)
Case tolerances: ±0.5 (±0.02)
Rev. 12/08
Jenatschstrasse 1 · CH-8002 Zurich · Switzerland
Tel. +41 43 311 45 11 · Fax +41 43 311 45 45 · [email protected] · www.tracopower.com
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