AMG-LL7AXX Family of HV LED Driver Modules 1. Functional Description of the AMG-LL7AXX The AMG-LL7AXX is a famiy of non isolated High Voltage LED driver modules. The family consists out of a master and slave modules. A complete system can consist out of 1 master and up to 2 LL7A7-9 (1500mA) or 4 LL7A4-6 (700mA) or 8 LL7A1-3 (350mA) slave modules. The modules can be stacked up to form a line, a stack, a curve or other shapes. For all shapes other than the line an interconnection cable is necessary. A 0-10V dimmer, analog voltage or potentiometer can be connected to the master module for dimming. The modules will go into low power shut down mode at dimming voltages below 1.2V. Each Module has two shunt resistors, which allow for further adjustment of the LED current. The nominal current will be supported by two shunt resistors. This is the factory setting. By removing one of the shunts, the maximum LED current will be reduced. 2. Features AC mains supply Low current ripple <10% Short circuit/over current protection Wide output voltage range Output power up to 15/30/63W Power factor >0,85 Dimmable (0-10V) Fast wire to board connections (stackable modules) Small form factor (147x30mm) Very slim module (<16mm) Wide temperature range (-20 => 85C) 3. Application The AMG-LL7AXX are suitable for many LED lighting applications such as: LED backlighting Illumination LED light fixtures Decorative lights Security lights Industrial lighting Aircraft + watercraft lights Dimmable (0-10V) AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 1 of 14 AMG-LL7AXX Family of HV LED Driver Modules 3.1. Master Module Figure 1: Picture of Master Module 3.2. Application Notes The module can be operated directly off the mains. As such, all applicable safety rules and guidelines have to be observed. Specifically, but not limited, during test and evaluation. Warning, High Voltage! Caution, exposed voltage on the circuit board. Working with line voltage is dangerous! Electrical shock above 42V can be life threatening! Use only under the supervision of qualified personnel! Caution, use only in a laboratory environment! Ensure all applicable safety regulations are observed. AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 2 of 14 AMG-LL7AXX Family of HV LED Driver Modules Table of Contents 1.Functional Description of the AMG-LL7AXX........................................................................... 1 2.Features................................................................................................................................. 1 3.Application............................................................................................................................. 1 3.1.Master Module.......................................................................................................................... 2 3.2.Application Notes..................................................................................................................... 2 4.Block Diagramm..................................................................................................................... 4 5.Block Descriptions (optional).................................................................................................. 4 6.Pinning................................................................................................................................... 5 7.Pin description....................................................................................................................... 5 8.Absolute Maximum Ratings................................................................................................... 5 9.Electrical Characteristics........................................................................................................ 6 9.1.General..................................................................................................................................... 6 9.2.120V Modules.......................................................................................................................... 6 9.3.230V Modules.......................................................................................................................... 7 9.4.277V Modules.......................................................................................................................... 7 9.5.350mA Modules........................................................................................................................ 8 9.6.700mA Modules........................................................................................................................ 8 9.7.1500mA Modules...................................................................................................................... 9 10.Application......................................................................................................................... 10 10.1.Example Application Circuit..................................................................................................10 10.2.Reliability ............................................................................................................................. 10 10.3.Application Notes..................................................................................................................11 11.Module Dimensions............................................................................................................ 11 11.1.Master................................................................................................................................... 11 11.2.Slave..................................................................................................................................... 12 12.Ordering Information.......................................................................................................... 13 13.Notes and Cautions........................................................................................................... 13 13.1.ESD Protection..................................................................................................................... 13 13.2.Storage conditions................................................................................................................ 14 14.Disclaimer.......................................................................................................................... 14 15.Disclaimer.......................................................................................................................... 14 AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 3 of 14 AMG-LL7AXX Family of HV LED Driver Modules 4. Block Diagramm Figure 2: Block Diagram 5. Block Descriptions (optional) AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 4 of 14 AMG-LL7AXX Family of HV LED Driver Modules 6. Pinning PIN# Symbol Description 1 VAC1 Mains Supply 1 2 VAC2 Mains Supply 2 3 LED+ LED Anode connection 4 LED- LED Cathode connections 5 Vdimm 0-10V dimm input -6-8 Bus Female Module interconnect bus -9-11 Bus Male Module interconnect bus 12 GND GND for dimm input 1) 7. Pin description Pin 1 and 2 => connect the mains supply Pin 3 and 4 => connect the LED string Pin 5 => input for dimming voltage or dimmer connection Pin 6-8 => module interconnect bus (female) Pin 9-11 => module interconnect bus (male) Pin 12 => GND for dimming 8. Absolute Maximum Ratings The Absolute Maximum Ratings may not be exceeded under any circumstances. # Symbol Parameter Min Max Unit 1 Vdd DC supply voltage 20 450 V 2 IDD Supply Current 1 A 3 Vdimm Input voltage for dimming 50 V 4 Iripple Ripple -10 10 % 5 E Efficiency tbd tbd % 6 Vout Output voltage 10 40 V 7 fPWM Switching frequency 80 120 kHz 8 fmains Frequency of AC supply 45 65 Hz 9 PFC Power Factor Correction 0,7 10 D Dimming Range 5 100 % Note: AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 5 of 14 AMG-LL7AXX Family of HV LED Driver Modules 9. Electrical Characteristics 9.1. General # Symbol Parameter Min Max Unit 1 Vdimm Dimming Voltage Range 0 10 VDC 2 Vthres Threshold for low power shut down 1,1 1,3 V 9.2. 120V Modules P/N Description AMG-LL7A1M-IPM06E 120VAC/350mA Master AMG-LL7A1S-IPM06E 120VAC/350mA Slave AMG-LL7A4M-IPM06E 120VAC/700mA Master AMG-LL7A4S-IPM06E 120VAC/700mA Slave AMG-LL7A7M-IPM06E 120VAC/1500mA Master AMG-LL7A7S-IPM06E 120VAC/1500mA Slave # Symbol Parameter Min Max Unit 1 Vin Nominal Supply Voltage 90 135 VAC 2 PFC Power Factor 0,8 0,89 3 Pstandby Standby Power Consumption Master 0 280 mW 70 mW 4 Standby Power Consumption Slave Note: AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 6 of 14 AMG-LL7AXX Family of HV LED Driver Modules 9.3. 230V Modules P/N Description AMG-LL7A2M-IPM06E 230VAC/350mA Master AMG-LL7A2S-IPM06E 230VAC/350mA Slave AMG-LL7A5M-IPM06E 230VAC/700mA Master AMG-LL7A5S-IPM06E 230VAC/700mA Slave AMG-LL7A8M-IPM06E 230VAC/1500mA Master AMG-LL7A8S-IPM06E 230VAC/1500mA Slave # Symbol Parameter Min Max Unit 1 Vin Nominal Supply Voltage 215 245 VAC 2 PFC Power Factor 0,7 0,95 3 Pstandby Standby Power Consumption Master 0 570 mW 150 mW 4 Standby Power Consumption Slave 9.4. 277V Modules P/N Description AMG-LL7A3M-IPM06E 277VAC/350mA Master AMG-LL7A3S-IPM06E 277VAC/350mA Slave AMG-LL7A6M-IPM06E 277VAC/700mA Master AMG-LL7A6S-IPM06E 277VAC/700mA Slave AMG-LL7A9M-IPM06E 277VAC/1500mA Master AMG-LL7A9S-IPM06E 277VAC/1500mA Slave # Symbol Parameter Min Max Unit 1 Vin Nominal Supply Voltage 250 305 VAC 2 PFC Power Factor 0,7 0,95 3 Pstandby Standby Power Consumption Master 0 tbd mW tbd mW 4 Standby Power Consumption Slave AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 7 of 14 AMG-LL7AXX Family of HV LED Driver Modules 9.5. 350mA Modules P/N Description AMG-LL7A1M-IPM06E 120VAC/350mA Master AMG-LL7A1S-IPM06E 120VAC/350mA Slave AMG-LL7A2M-IPM06E 230VAC/350mA Master AMG-LL7A2S-IPM06E 230VAC/350mA Slave AMG-LL7A3M-IPM06E 277VAC/350mA Master AMG-LL7A3S-IPM06E 277VAC/350mA Slave # Symbol Parameter Min Max Unit 1 ILED Nominal LED current 340 360 mA 2 LED current with shunt R1 195 205 mA 3 LED current with shunt R2 145 155 mA 9.6. 700mA Modules P/N Description AMG-LL7A4M-IPM06E 120VAC/700mA Master AMG-LL7A4S-IPM06E 120VAC/700mA Slave AMG-LL7A5M-IPM06E 230VAC/700mA Master AMG-LL7A5S-IPM06E 230VAC/700mA Slave AMG-LL7A6M-IPM06E 277VAC/700mA Master AMG-LL7A6S-IPM06E 277VAC/700mA Slave # Symbol Parameter Min Max Unit 1 ILED Nominal LED current 680 720 mA 2 LED current with shunt R1 495 505 mA 3 LED current with shunt R2 195 205 mA AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 8 of 14 AMG-LL7AXX Family of HV LED Driver Modules 9.7. 1500mA Modules P/N Description AMG-LL7A7M-IPM06E 120VAC/1500mA Master AMG-LL7A7S-IPM06E 120VAC/1500mA Slave AMG-LL7A8M-IPM06E 230VAC/1500mA Master AMG-LL7A8S-IPM06E 230VAC/1500mA Slave AMG-LL7A9M-IPM06E 277VAC/1500mA Master AMG-LL7A9S-IPM06E 277VAC/1500mA Slave # Symbol Parameter Min Max Unit 1 ILED Nominal LED current 1470 1530 mA 2 LED current with shunt R1 975 1025 mA 3 LED current with shunt R2 495 505 mA AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 9 of 14 AMG-LL7AXX Family of HV LED Driver Modules 10. Application The LL7Ax modules are intended for use in lighting fixtures. Up to 6 Slaves can be connected to one Master. 10.1. Example Application Circuit Mains Master Slave Slave Figure 3: Example Application Circuit Diagram 10.2. Reliability MTTF 3831417,5h ca. 437,4 years Formula: = 1⋅10 9 MTTF gesamt λ 261 FIT Formula: Aft = 1,833 9 ⋅10 2⋅⋅t Aft * 1000 73156h 8,3 years @ 25°C Ta t = 48000h AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 10 of 14 AMG-LL7AXX Family of HV LED Driver Modules 10.3. Application Notes a) Considerations on heat dissipation... tbd b) Considerations on LED-string forward voltage and efficiency... tbd c) Considerations on LED-string forward voltage and current ripple... tbd d) Modification of max. string current the maximum string current is set by two shunt resistors on the slave modules. The two shunts are in parallel and combined provide the highest current setting for the board. Removing either one will lower the maximum string voltage of that particular slave module. Slave module Shunts 1+2 present Shunt 1 present Shunt 2 present LL7A1-3 350mA 200mA 150mA LL7A4-6 700mA 500mA 200mA LL7A7-9 1500mA 1000mA 500mA One shunt on the slave boards can be removed with a soldering iron to further reduce the maximum string current if desired. e) Dimming... A 0-10V dimmer can be attached to the master module. Both linear and logarithmic dimming curves will work. Logarithmic dimming curves usually are more appealing to the eye. Care needs to be taken, that the dimmer is connected with it's positive and negative connectors correctly to the master module. It is also possible to connect a 3k potentiometer or a galvanically isolated 0-10v source instead of a dimmer. All slave modules which are connected to that particular master module will all simultaneously be dimmed from that one connected dimmer. If the dimming input is left open, the slave modules will work with their highest current setting. No open ended wires should be connected to the dimmer input of the master module. Wiring from the master module to the dimmer should not run parallel to mains lines. This can cause flicker, particularly at the lower dimming end. High voltage (>15V) provided to the dimmer connector will potentially destroy the master and all connected slave modules. 11. Module Dimensions 11.1. Master Length = 147mm (may change) Width = 30mm Height < 16mm AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 11 of 14 AMG-LL7AXX Family of HV LED Driver Modules 11.2. Slave Lengths = 131mm (may change) Widths = 30mm Height < 16mm AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 12 of 14 AMG-LL7AXX Family of HV LED Driver Modules 12. Ordering Information P/N Type Avg. Current/mA Voltage/V AMG-LL7A1M-IPM06E Master 350 120 AMG-LL7A2M-IPM06E Master 350 230 AMG-LL7A3M-IPM06E Master 350 277 AMG-LL7A1S-IPM06E Slave 350 120 AMG-LL7A2S-IPM06E Slave 350 230 AMG-LL7A3S-IPM06E Slave 350 277 AMG-LL7A4M-IPM06E Master 700 120 AMG-LL7A5M-IPM06E Master 700 230 AMG-LL7A6M-IPM06E Master 700 277 AMG-LL7A4S-IPM06E Slave 700 120 AMG-LL7A5S-IPM06E Slave 700 230 AMG-LL7A6S-IPM06E Slave 700 277 AMG-LL7A7M-IPM06E Master 1500 120 AMG-LL7A8M-IPM06E Master 1500 230 AMG-LL7A9M-IPM06E Master 1500 277 AMG-LL7A7S-IPM06E Slave 1500 120 AMG-LL7A8S-IPM06E Slave 1500 230 AMG-LL7A9S-IPM06E Slave 1500 277 13. Notes and Cautions 13.1. ESD Protection The Requirements for Handling Electrostatic Discharge Sensitive Devices are described in the JEDEC standard JESD625-A. Please note the following recommendations: When handling the device, operators must be grounded by wearing a for the purpose designed grounded wrist strap with at least 1MΩ resistance and direct skin contact. Operators must at all times wear ESD protective shoes or the area should be surrounded by for ESD protection intended floor mats. Opening of the protective ESD package that the device is delivered in must only occur at a properly equipped ESD workbench. The tape with which the package is held together must be cut with a sharp cutting tool, never pulled or ripped off. Any unnecessary contact with the device or any unprotected conductive points should be avoided. Work only with qualified and grounded tools, measuring equipment, casing and AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 13 of 14 AMG-LL7AXX Family of HV LED Driver Modules workbenches. Outside properly protected ESD-areas the device or any electronic assembly that it may be part of should always be transported in EGB/ESD shielded packaging. 13.2. Storage conditions The AMG-LL7AXX corresponds to moisture sensitivity classification ML2 , according to JEDEC standard J-STD-020, and should be handled and stored according to J-STD-033. 14. Disclaimer Information given in this data sheet is believed to be accurate and reliable. However, no responsibility is assumed for the consequences of its use nor for any infringement of patents or other rights of third parties that may result from its use. alpha microelectronics GmbH does not authorize or warrant any of its products for use in life support system equipment. The values stated in Absolute Maximum Ratings may under no circumstances be exceeded. No warranty is given for use in life support systems or medical equipment without the specific written consent of alpha microelectronics gmbh. For questions regarding the application please contact the publisher. The declared data are only a description of the product. They are not guaranteed properties as defined by law. Examples are given without obligations and cannot give rise to any liability. Reprinting of this data sheet – or any part of it – is not allowed without the license of the publisher. Data sheets are subject to change without any notice. 15. Disclaimer This data sheet is published by alpha microelectronics gmbh. To order samples or inquire information please contact: alpha microelectronics gmbh Im Technologiepark 1 15236 Frankfurt (Oder) Germany [email protected] www.alpha-microelectronics.de +49-335-557-1750 (telephone) +49-335-557-1759 (fax) © All rights reserved. AMGLL7AXX Revision: A 11. Apr. 2012 © All rights reserved Page 14 of 14