Statguard® Conductive Acrylic Paint Application Instructions degreaser. Cleaning methods range from: sweeping, vacuuming, wire brush, airblasting, water jet, steam cleaning, or stripping. 2. If the surface is concrete, it must be in good condition. CHARLESWATER EUROPE’S CONDUCTIVE ACRYLIC PAINT IS A DURABLE ACRYLIC PAINT THAT IS CONDUCTIVE IN ACCORDANCE WITH MIL-HDBK-283-B Figure 1, Item No. 71016, 3.8 litres Description Charleswater Europe’s Statguard® Conductive Acrylic Paint is a one part floor coating formulated to produce controlled dissipation of static electrical charges. Conductive Acrylic Paint is very effective as a static control floor coating for electronics manufacturing, assembly, and storage. It is available in grey in a 3.8 litre container as item no. 71016 and in 19 litre container as item no. 71017. General Guidelines GROUNDING: Conventional grounding practices like connecting painted surfaces to ground or internal building grounds are only required for applications of Statguard® Conductive Acrylic Paint that are not in excess of 1.8 square metres. For applications that are greater than 1.8 square metres, grounding should not be required. The electrical properties of conductive paint enable the surface to dissipate 5000 volts to zero in less than 0.01 seconds per FTMS 101C, Method 4046 without conventional grounds. The conductive paint becomes a capacitance reservoir that effectively drains static charges. Foot grounders should be used in conjunction with flooring painted with Statguard® Conductive Acrylic Paint to properly ground personnel. For more information, please contact the Charleswater Europe factory. Surface Preparation The two most important characteristics for successful application of Statguard® Conductive Acrylic Paint applications are: 1. The surface must be clean, dry, dull, and smooth. Heavy dirt or grease build-up should be removed with a stripper or CONCRETE: New concrete should cure for a minimum of 28 days before coating with Statguard® Conductive Acrylic Paint. Not all concrete is created equal -- concrete surfaces vary widely in physical and chemical qualities due to the way the concrete was originally formulated, poured, or finished. There are several methods to prepare problem concrete. Each method depends on the condition of the concrete. Adhesion properties can be increased by profiling or roughing the surface through acid etching, rotary drum sanding, scarifying, or mechanically scratching the surface. PRIMING: Statguard® Conductive Acrylic Paint bonds well to clean, dry concrete. However, a standard industrial primer can be used on certain difficult to bond substrates and enhance the adhesion of Statguard® Conductive Acrylic Paint. PREVIOUSLY PAINTED SURFACES: The surface should be clean and free of dust, grease, wax, and soap residue. Wash with ordinary detergent and water. Rinse thoroughly with clean water and let dry. Glossy surfaces can be dulled by lightly sanding and then vacuuming, and cleaning. Cracks and holes should be repaired before applying the Statguard® Conductive Acrylic Paint. Adhesion can be improved by using a standard industrial type primer. UNPAINTED SURFACES: Adhesion can be improved by using a standard industrial type primer. Metal should be primed with red oxide primer. Concrete, wood, plastics, and most other surfaces should be properly cleaned. Let dry and then apply Statguard® Conductive Acrylic Paint. COVERAGE: Statguard® Conductive Acrylic Paint will cover 28 to 37 square metres at a 1 to 1.5 mm thick dry film per 3.8 litre on a smooth surface. Coverage is less on coarse or textured surfaces. Two coats are recommended to achieve maximum performance from the paint. Application Always use in a well ventilated area or wear a suitable respirator. Wear appropriate eye protection such as splash goggles and impervious type protection gloves to protect hands. APPLICATION BY ROLLER 1. Stir paint thoroughly to mix any settled solids to produce uniform grey colour. 2. Combine separate cans of paint into one container to ensure uniform colour distribution. It is recommended that a test area be coated to ensure that the adhesion and electrical performance of the paint is acceptable. (See Adhesion Testing, Figure 5.) If the test areas show inadequate adhesion, use an industrial floor primer/sealer. 3. Saturate a 6.35 mm fine nap roller or an industrial brush with paint. Remove excess paint and trapped air from the applicator by moving applicator several times in the paint tray. 4. A minimum number of strokes from the applicator on the substrate is recommended to minimise air bubbles. 1. Mix any settled solids to produce a uniform grey colour. 3. Saturate a 6.35mm fine nap roller with paint, remove excess paint and trapped air. 2. Combine separate cans into a larger container. 4. A minimum number of strokes from the applicator is recommended. Figure 2. Paint application with roller. Unit 17. Millbrook Business Park, Sybron Way • Crowborough, East Sussex TN6 3JZ United Kingdom Phone: 00 44 (0) 1892-665313, Fax: 00 44 (0) 1892-668838 • E-mail: [email protected], Internet: www.charleswater.co.uk PPE-5019E 03/00 Page 1 of 4 APPLICATION BY SPRAY Conventional Spray Gun: “E” fluid tip and needle and #704, 765 or 78 air gap. Airless Spray: Spray gun and spray cap or suitable orifice diameter 0.508-0.635 mm. Mix paint thoroughly before using and stir occasionally when applying. No thinning necessary. Room temperature must be above 10°C. A minimum of two coats of Statguard® Conductive Acrylic Paint is recommended for appropriate static protection. Figure 3. Spray paint application Clean Up Wash applicators with water immediately after painting. Remove paint spills promptly with a wet cloth. Close container after each use. Keep container from freezing. Drying It is recommended that Conductive Acrylic Paint be allowed to dry at a temperature in excess of 7°C. A minimum of 1 to 2 hours drying time should be allowed before applying the second coat. Wait a minimum of 12 hours drying time after the last coat before allowing light traffic on the coated area. At high humidity levels, a longer drying time may be necessary. Do not force dry. Maintenance Use sweeper, vacuum, or broom to remove dirt. Allow two weeks drying time before using a damp mop to clean the coated area. Do not use abrasive cleaners, floor rinse, or scrubbing machine to clean the floor. Optional Finish/Sealer Charleswater Europe’s Statguard® Conductive Acrylic Paint can be over-coated or sealed with Statguard® Floor Finish static dissipative coating to increase durability, enhance shine, improve ease of maintenance, and seal out dirt and debris. Statguard® is a polymer base floor finish/sealer that can be used as a top coat on the Conductive Acrylic Paint. Surface resistivity will then be in the 106-107 ohms range. Two coats are recommended. Three coats will increase electrical properties, durability and reduce frequency of maintenance. Ask for Technical Bulletin PPE-5023E for more information on Statguard® Floor Finish. Physical Properties Type: Water base acrylic coating Colour: Grey Vehicle Type: Pure acrylic resin waterborne Pigment Type: Lead free, iron oxide, titanium dioxide and extenders Viscosity: 50 Krebs units Solids: 21% by volume Coating Density: 1.0 kilograms per litre Gloss: 30 @ 60° Max. Temperature: Dry - 149°C Wet - 93°C ADHESION: Allow newly applied paint to dry a minimum of 48 hours before proceeding with the test. At humidity levels over 55% RH, allow 72 hours of drying time before testing. Use a razor to cut a cross or a few perpendicular lines over a 75 mm by 75 mm area on several spots of the thoroughly dried area. Use a piece of masking tape to cover the marked area. Make sure the tape is thoroughly adhered to the test area. Pull the tape off the surface and examine the amount of paint which has peeled off during the test. If any significant portion is transfered to the tape, better surface preparation (acid etching, cleaning or sanding) should be done on the substrate to enhance the adhesion. 1. 2. Electrical Properties Surface Resistivity: 105 ohms/sq. per ASTM D257 Static Charge Decay: <0.01 sec. per FTMS 101B, Method 4046 Charge Generation: Zero per AATCC Step Test, Method 134-197 RTT: 105 ohms per ANSI ESD-S7.1 RTG: 105 ohms per ANSI ESD-S7.1 Testing Representative areas should be tested for adhesion and electrical performance of the paint before applying paint to the entire floor. To best ensure consistent results, the test should be done at various locations. ELECTRICAL PROPERTIES: Test the surface resistivity, point-to-point resistance, and resistance-to-ground properties of coated area per ANSI ESDS7.1 test method. For quick and easy verification of the paint’s electrical properties, Charleswater Europe recommends the use of our 99100 Surface Resistance Test Kit (Figure 4). For more information request Technical Bulletin PPE5032E. Figure 4. Electrical testing on the painted floor using Surface Resistance Test Kit, Item #99100 Use a razor to cut into a painted, dried floor. 3. Apply tape on the precut area. 4. Pull the tape off. Examine the degree of paint separation from the concrete. Figure 5. Adhesion test on the painted floor. Limited Warranty Charleswater Europe expressly warrants that for a period of one (1) year from the date of purchase, Charleswater Europe’s Statguard® Conductive Paint will be free of defects in material (parts). Within the warranty period, the material will be tested, repaired or replaced at our option free of charge. Call customer service at 00 44 (0) 1892-665313 for a Return Material Authorisation (RMA) and proper shipping instructions and address. You should include a copy of your original packing slip, invoice, or other proof of purchase date. Any material under warranty should be shipped prepaid to the Charleswater Europe factory in Crowborough, UK. Warranty replacements will take approximately two weeks. Warranty Exclusions THE FOREGOING EXPRESS WARRANTY IS MADE IN LIEU OF ALL OTHER PRODUCT WARRANTIES, EXPRESSED AND IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE SPECIFICALLY DISCLAIMED. The express warranty will not apply to defects or damage due to accidents, neglect, misuse, alterations, operator error, or failure to properly maintain, clean or repair products. Limit of Liability In no event will Charleswater Europe or any seller be responsible or liable for any injury, loss or damage, direct or consequential, arising out of the use of or the inability to use the product. Before using, users shall determine the suitability of the product for their intended use, and users assume all risk and liability whatsoever in connection therewith. Unit 17. Millbrook Business Park, Sybron Way • Crowborough, East Sussex TN6 3JZ United Kingdom Phone: 00 44 (0) 1892-665313, Fax: 00 44 (0) 1892-668838 • E-mail: [email protected], Internet: www.charleswater.co.uk PPE-5019E Page 2 of 4 EC-Material Safety Data Sheet, according to 91/155EC Date: September 1, 1998 Conductive Acrylic Paint 1. IDENTIFICATION OF THE PRODUCT AND OF THE ENTERPRISE Chemical name: Paint, Conductive Manufacturer Desco Industries, Inc. Hudson Road Canton, MA 02021 U.S.A. Charleswater Europe Unit 17. Millbrook Business Park Sybron Way Crowborough, East Sussex TN 3JZ United Kingdom Emergency Phone: Fax: Phone: Fax: (781) 821-8370 (781) 575-0172 00 44 (0) 1892-665313 00 44 (0) 1892-668838 2. INFORMATION ON INGREDIENTS/COMPOSITION Ingredients Ethylene Glycol Monobutyl Ether* Mineral Spirits Butonal* Ammonium, Hydroxide Aromatic Acid Ektasolve EP DE Glycol* Weight 5-25% 1-5% 1-5% 1-5% 0-1% 1-5% 1-5% CAS-No. 111-76-2 8032-32-4 71-36-3 1336-21-6 65-85-0 2807-30-9 111-90-0 TLV-value 25 ppm 100 ppm 50 ppm 50 ppm R-Phrases R20/R21/R22, R37 Carc, Cat 2, R22, R45 R10, R20 R34, R37 25 ppm R10, R21, R36 * Listed Chemical Subject To Reporting Requirement of SARA Section 313 of Title III HMIS Rating Health Flammability 3. HAZARDS IDENTIFICATION Eyes Skin Ingestion Inhalation 4. FIRST AID MEASURES Eye Contact Skin contact Ingestion Inhalation 5. EXTINGUISHING MEASURES Proper Extinguishing Media Protective Clothing Special Procedures 1 0 Reactivity Personal Protection 0 B May cause irritation, possible corneal injury, eye damage, and/or blindness. Repeated or continuous contact may cause irritation of the skin. No evidence of adverse effects. May cause nausea, dizziness & weakness. May cause nausea, vomiting, and diarrhea. May cause headache, dizziness & stupor. May cause abdominal discomfort. Contains a carcinogen, may cause cancer. May cause headache & dizziness, & possible unconsciousness. May cause nausea & vomiting. Vapours may irritate the eyes, nose, throat, & respiratory tract. Flush with water for at least 15 minutes. Contact a physician immediately. Wash with soap and water. Remove contaminated clothing. Consult a physician if irritation persists. Induce vomiting, drink 2 glasses of water. Contact a physician. Move subject to fresh air. If breathing has stopped, give artificial respiration. If breathing is difficult, give oxygen. Contact a physician. The National Fire Protection (NFPA) classifies ingredient liquids to be Class B fires. Therefore, any approved Fire Extinguisher or extinguishing agent may be used for fire fighting purpose, e.g. CO2, dry chemical and foam. Wearing of appropriate protective equipment including self-contained breathing apparatus should be used. Water spray may be ineffective. If water is used, fog nozzles are preferable. Water may be used to cool closed containers to prevent pressure build-up, and possible auto ignition or explosion when exposed to extreme heat. 6. MEASURES TO EXPOSURE OF PRODUCT Personal Precautions Wearing protective clothing. Inhalation protection. Extinguish all ignition sources. Environmental Precautions N/A Cleaning Procedures Dike and collect material into plastic container. Water rinse and drain, flush small amounts. Use sanitary landfill disposal. Follow state and local regulations (RCRA; Subtitle D). 7. HANDLING AND STORAGE Handling Storage Use in well-ventilated areas; avoid breathing vapours. Keep containers closed when not in use. Avoid from freezing. Storage Temperature: Max. 49°C/120°F - 1°C/34°F. Keep from freezing. 8. EXPOSURE CONTROL/PERSONAL EXPOSURE Control Parameters TLV-value 50 ppm maximum for Ethylene Glycol Monobutyl Ether Other Regulations None Measures For Technical Control Preferences of technical measure to prevent or control contact with the product. Isolating process and personnel, mechanical ventilation (dilution and local exhaust) and the regulation of process conditions. In case of non-prevention or non-control, proper protective wearing should be used. Respiratory Protection Wear MSHA/NIOSH approved respirator where exposure limits are exceeded. Hand Protection Impervious/Neoprene Gloves Eye Protection Chemical Splash Goggles (ANSI-87.1) Work/Hygienic Practices Wash hands before eating, smoking, or using washroom facilities. Unit 17. Millbrook Business Park, Sybron Way • Crowborough, East Sussex TN6 3JZ United Kingdom Phone: 00 44 (0) 1892-665313, Fax: 00 44 (0) 1892-668838 • E-mail: [email protected], Internet: www.charleswater.co.uk PPE-5019E Page 3 of 4 9. PHYSICAL AND CHEMICAL PROPERTIES Form Liquid Colour Grey, Opaque Smell Mild pH 8.5 Boiling Point at °C 100-101°C Freezing Point at °C 0°C Flash Point at °C -17.7 °C Explosive Limits LEL: 0.8 UEL: 25.0 Inflammability Limits (vol % in air) N/A Solubility in water Complete Vapour Pressure (mmHg) 92.43 mm @ 20°C Vapour Density (air = 1) Heavier than air Density at 20°C 979 grams/litre Specific Gravity (H20 = 1) 1.21 Inflammability Classification according to OSHA and EC-regulations “non-flammable” Ignition Temperature N/A Evaporation Rate Slower than n-butyl acetate % Volatile by Volume 13.299% 10. STABILITY AND REACTIVITY Stability/Reactivity Conditions to avoid Materials to avoid Hazardous Decomposition Stable at normal conditions. Temperatures above 49°C/120°F and below 1°C/34°F, open flames and sparks. Strong Oxidizing agents and alkalies. Oxides of carbon and nitrogen. If involved in fire (from other sources) could conceivably result in release of Carbon Dioxide and Carbon Monoxide fumes. 11. TOXICOLOGICAL INFORMATION Ingredient-Material Description PEL EB Glycol* Butanol* Mineral Spirits Ammonium Hydroxide Aromatic Acid Ektasolve EP Butyl Carbitol DE Glycol* 50.0 50.0 100.00 0.0 0.0 0.0 0.0 0.0 TLV (twa) mg/m3 ppm 0.0 0.0 0.0 35.0 0.0 0.0 0.0 0.0 25.0 50.0 100.00 50.0 0.0 25.0 0.0 0.0 LD50 (mg/kg) (rat) (rbt) oral dermal 470.0 220.0 0.0 0.0 0.0 0.0 350.00 0.0 2530.0 2000.0 3089.0 1337.0 6560.0 4120.0 0.0 0.0 LC50 (ppm) (rat) Inhal 0.0 0.0 0.0 0.0 0.0 2131.0 0.0 0.0 *Listed Chemical Subject To Reporting Requirement of SARA Section 313 of Title III 12. ECOLOGICAL INFORMATION No environmental hazards have been reported or known. Mobility The product is aqueous and will be separated in aqueous conditions. Degradability N/A Bioaccumulation Not likely Ecotoxicity None known References to BimSch V N/A Hazard Classification Non-hazardous 13. DISPOSAL CONSIDERATIONS Product Hazardous Waste Number Dike and collect material into plastic container. Water rinse and drain, flush small amounts. Use sanitary landfill disposal. Follow state and local regulations (RCRA; Subtitle D). Nonregulated 14. TRANSPORT INFORMATION This product is not classified for transport under ADR/IMDG regulations. 15. REGULATORY INFORMATION Physical/Chemical Indication Risk-phrase Safety Phrase EU Classification (67/548/EEC-88/379/EEC) EINECS Status Non-flammable (R20/R21/R22): harmful by inhalation, in contact with skin, and if swallowed (R36/R37/R38): irritates eyes, respiratory systems, and skin (R45): may cause cancer. (S2): keep away from children, (S7): keep containers well closed, (S24/25): avoid contact with skin and eyes, (S45): in case of accident or if you feel unwell, seek medical advice immediately, show label where possible, (S53): avoid exposure, obtain special instruction before use, (S62): if swallowed, do not induce vomiting; seek medical advice immediately and show this container or label. This product does not have to be classified according to the EU Regulations. All components are included in the EINECS Inventories. 16. OTHER INFORMATION Further Information None Disclaimer The information given in this publication has been worked up to the best of the knowledge of Charleswater Europe, as well as taking into consideration the applicable laws and regulations. We cannot anticipate all conditions under which this information and our products or the products of the manufacturers in combination with our products may be used. We accept no responsibility for the results obtained by the application information or the safety and suitability of our product or combination with other products. Users are advised to make their own tests to determine the safety and suitability of each such product or product combination for their own purposes. Unless otherwise agreed in writing, we sell the products without warranty, and buyers and end users assume responsibility and liability for loss or damage arising from the handling and use of our products, whether used alone or in combination with other products. Unit 17. Millbrook Business Park, Sybron Way • Crowborough, East Sussex TN6 3JZ United Kingdom Phone: 00 44 (0) 1892-665313, Fax: 00 44 (0) 1892-668838 • E-mail: [email protected]r.co.uk, Internet: www.charleswater.co.uk PPE-5019E Page 4 of 4 Conductive Products Ltd.