MITSUBISHI MITSUBISHI <INTELLIGENT <INTELLIGENT POWER POWER MODULES> MODULES> PM300DVA120 PM300DVA120 FLAT-BASE FLAT-BASE TYPE TYPE INSULATED INSULATED PACKAGE PACKAGE PM300DVA120 FEATURE • 1φ 300A, 1200V Current-sense IGBT for 20kHz switching • Monolithic gate drive & protection logic • Detection, protection & status indication circuits for overcurrent, short-circuit, over-temperature & under-voltage (P-FO available from upper leg devices) • Acoustic noise-less 55kW class inverter application • UL Recognized Yellow Card No. E80276(N) File No. E80271 APPLICATION General purpose inverter, servo drives and other motor controls PACKAGE OUTLINES Dimensions in mm 45.5 120 3–M8NUTS C2E1 4–φ6.5 MOUNTING HOLES P 5 4 3 2 1 28 31 3 ±0.5 34 0.64 38.5 5 4 3 2 1 C1 E2 28 N 73 90 76 ±0.25 10– 2.54 2.54 2.54 2.54 2.54 2.54 2.54 10.16 2.54 106 ±0.25 4–R6.5 44 2–φ3.5 18 LABEL 4 31 32.8 34 –0.5 +1.0 18 18 TERMINAL CODE 5 : FNO 4 : VNC N 3 : CNI 2 : SNR 1 : VN1 5 : FPO 4 : VPC P 3 : CPI 2 : SPR 1 : VP1 Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM300DVA120 FLAT-BASE TYPE INSULATED PACKAGE INTERNAL FUNCTIONS BLOCK DIAGRAM VNC CNI SNR FNO Ci VPC GND VCC OUT2 OUT1 TEMP FPO SR SINK AMP VP1 FO GND Rref SENS SPR Rfo IN FO SR CPI Ci Rfo IN SINK VN1 VCC SENS OUT2 OUT1 TEMP AMP Rg Rg Th E2 C2E1 C1 Ci: 100pF, Rfo: 1.5kΩ MAXIMUM RATINGS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCES ±IC ±ICP PC Tj Parameter Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation Junction Temperature Condition VD = 15V, VCIN = 5V TC = 25°C TC = 25°C TC = 25°C Ratings 1200 300 600 1260 –20 ~ +150 Unit V A A W °C Ratings 20 10 20 Unit V V V 20 mA CONTROL PART Symbol VD VCIN VFO IFO Parameter Supply Voltage Input Voltage Fault Output Supply Voltage Fault Output Current Condition Applied between : VP1-VPC, VN1-VNC Applied between : CPI-VPC, CNI-VNC Applied between : FPO-VPC, FNO-VNC Sink current at FPO, FNO terminal Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM300DVA120 FLAT-BASE TYPE INSULATED PACKAGE TOTAL SYSTEM Parameter Supply Voltage Protected by VCC(PROT) SC Condition VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C Start VCC(surge) Supply Voltage (Surge) Applied between : C1-E2, Surge value or without switching Symbol TC Module Case Operating Temperature Storage Temperature Isolation Voltage (Note-1) Tstg Viso 60Hz, Sinusoidal, Charged part to Base, AC 1 min. (Note-1) TC measurement point is below. (3mm depth at the center of the side of base plate) Ratings Unit 800 V 1000 V –20 ~ +100 °C –40 ~ +125 2500 °C Vrms Tc ELECTRICAL CHARACTERISTICS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCE(sat) VEC ton trr tc(on) toff tc(off) ICES Parameter Test Condition Collector-Emitter Saturation Voltage FWDi Forward Voltage VD = 15V, IC = 300A VCIN = 0V –IC = 300A, VD = 15V, VCIN = 5V Switching Time VD = 15V, VCIN = 0V↔5V VCC = 600V, IC = 300A Tj = 125°C Inductive Load (upper and lower arm) Collector-Emitter Cutoff Current VCE = VCES, VCIN = 5V Tj = 25°C Tj = 125°C Tj = 25°C Tj = 125°C Min. — — — 0.4 — — — — — — Limits Typ. 2.65 2.60 2.50 0.9 0.2 0.4 2.4 0.7 — — Max. 3.30 3.25 3.50 2.3 0.3 1.0 3.4 1.2 1 10 Min. — — 1.2 1.7 380 Limits Typ. 27 27 1.5 2.0 — Max. 38 38 1.8 2.3 — Unit V V µs mA CONTROL PART Symbol Parameter ID Circuit Current Vth(ON) Vth(OFF) SC Input ON Threshold Voltage Input OFF Threshold Voltage Short Circuit Trip Level Short Circuit Current Delay Time toff(SC) OT OTr UV UVr IFO(H) IFO(L) tFO VSXR Test Condition VD = 15V, VCIN = 5V VN1-VNC VP1-VPC Applied between : CPI-VPC, CNI -VNC –20≤ Tj ≤ 125°C, VD = 15V VD = 15V — Over Temperature Protection Base-plate Temperature detection, VD = 15V Supply Circuit Under-Voltage Protection –20 ≤ Tj ≤ 125°C Fault Output Current VD = 15V, VFO = 15V (Note-2) VD = 15V (Note-2) Minimum Fault Output Pulse Width SXR Terminal Output Voltage –20 ≤ Tj ≤ 125°C, Rin=6.8kΩ Trip level Reset level Trip level Reset level 10 Unit mA V A — µs °C 111 — 11.5 — — — 118 100 12.0 12.5 — 10 125 — 12.5 — 0.01 15 1.0 1.8 — ms 4.5 5.1 5.6 V V mA (Note-2) Fault output is given only when the internal SC, OT & UV protection. Fault output of OT protection operate by lower arm Fault output of OT, UV protection given pulse while over level. Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM300DVA120 FLAT-BASE TYPE INSULATED PACKAGE THERMAL RESISTANCES Symbol Rth(j-c)Q Rth(j-c)F Rth(c-f) Parameter Junction to case Thermal Resistances Contact Thermal Resistance Test Condition Inverter IGBT part (per 1/2 module) Inverter FWDi part (per 1/2 module) Case to fin, Thermal grease applied (per 1/2 module) Min. — — — Limits Typ. — — — Max. 0.099 0.13 0.065 Min. 3.92 8.83 — Limits Typ. 4.90 9.81 720 Max. 5.88 10.8 — Unit °C/W MECHANICAL RATINGS AND CHARACTERISTICS Symbol — — — Test Condition Parameter Mounting torque Mounting torque Weight Mounting part Main terminal screw : M6 screw : M8 Unit N•m N•m g RECOMMENDED CONDITIONS FOR USE Symbol VCC VD VCIN(ON) VCIN(OFF) tdead Parameter Supply Voltage Control Supply Voltage Input ON Voltage Input OFF Voltage Arm Shoot-through Blocking Time Test Condition Applied across C1-E2 terminals Applied between : VP1-VPC, VN1-VNC Applied between : CPI-VPC, CNI-VNC (Note-3) Recommended value ≤ 800 15 ± 1.5 ≤ 0.8 ≥ 4.0 Unit V V ≥ 3.5 µs ≤ 20 kHz For IPM’s each input signals Using Application Circuit input signal of IPM, 3φ Sinusoidal PWM VVVF inverter (Note-3) With ripple satisfying the following conditions dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak fPWM PWM Input Frequency V Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM300DVA120 FLAT-BASE TYPE INSULATED PACKAGE PERFORMANCE CURVES COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 13V 200 100 0 1 2 3 4 5 6 Tj = 25°C Tj = 125°C 5 VD = 15V 4 3 2 1 0 0 200 100 400 300 COLLECTOR-EMITTER VOLTAGE VCE (V) COLLECTOR CURRENT IC(A) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SWITCHING CHARACTERISTICS (TYPICAL) 101 6 Tj = 25°C Tj = 125°C 5 IC = 300A 7 5 4 3 2 1 0 Tj = 125°C VCC = 600V VD = 15V 3 2 toff 100 ton 7 5 tc(off) 3 2 0 13 14 15 16 10–1 17 tc(on) 5 7 101 2 3 5 7 102 2 3 5 CONTROL SUPPLY VOLTAGE VD(V) COLLECTOR CURRENT IC (A) DIODE FORWARD CHARACTERISTICS (TYPICAL) DIODE REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 103 100 Tj = 25°C 7 7 Tj = 125°C 5 5 VCC = 600V lrr 3 3 VD = 15V 103 Tj = 25°C Tj = 125°C VD = 15V 7 5 3 2 102 7 5 3 2 101 0 1.0 2.0 3.0 EMITTER-COLLECTOR VOLTAGE VEC (V) 2 2 trr 102 10–1 7 5 7 5 3 3 2 2 101 5 7 101 2 3 5 7 102 2 3 5 REVERS RECOVERY TIME trr (µs) VD = 17V SWITCHING TIME (µs) COLLECTOR-EMITTER SATURATION VOLTAGE VCE (sat) (V) 15V 300 0 COLLECTOR RECOVERY CURRENT –IC (A) COLLECTOR-EMITTER SATURATION VOLTAGE VCE (sat) (V) Tj = 25°C REVERSE RECOVERY CURRENT lrr (A) COLLECTOR CURRENT IC (A) 400 10–2 COLLECTOR RECOVERY CURRENT –IC (A) Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM300DVA120 FLAT-BASE TYPE INSULATED PACKAGE TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT per 1 element) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi per 1 element) 7 Single Pulse 5 3 Per unit base = Rth(j – c)Q = 0.099°C/ W 2 100 7 5 3 2 10–1 7 5 3 2 10–2 7 5 3 2 10–3 10–3 2 3 5 710–2 2 3 5 710–1 2 3 5 7100 2 3 5 7101 TIME (s) 101 NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j – c) NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j – c) 101 7 Single Pulse 5 3 Per unit base = Rth(j – c)F = 0.13°C/ W 2 100 7 5 3 2 10–1 7 5 3 2 10–2 7 5 3 2 10–3 10–3 2 3 5 710–2 2 3 5 710–1 2 3 5 7100 2 3 5 7101 TIME (s) Jun. 2005