POWEREX PP150T120-02

TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP150T120-02
TM
POW-R-PAK
150A / 1200V
3 ph IGBT + converter assembly
Description:
TM
The Powerex POW-R-PAK is a configurable IGBT
based power assembly that may be used as a
converter, chopper, half or full bridge, or three phase
inverter for motor control, power supply, UPS or other
power conversion applications.
The power assembly is mounted on a forced aircooled heatsink and features state-of-the-art Powerex
F-series trench gate IGBTs with low conduction and
switching losses for high efficiency operation. The
TM
POW-R-PAK includes a low inductance laminated
bus structure, optically isolated gate drive interfaces,
isolated gate drive power supplies, and a DC-link
capacitor bank. The control board provides a
simple user interface along with built-in
protection features including overvoltage,
undervoltage lockout, overcurrent,
overtemperature, and short circuit detection.
Depending on application characteristics the
TM
POW-R-PAK is suitable for operation with DC
bus voltages up to 800VDC and switching
frequencies above 20kHz.
Schematic
PP150T120-02(-)
Features:
High performance IGBT inverter bridge
Integrated gate drive with fault monitoring
& protection
System status / troubleshooting LEDs to
verify or monitor proper operation
Isolated gate drive power supplies
Low inductance laminated bus
Output current measurement & feedback
Superior short circuit detection & shoot
through prevention
-1-
PP150T120-02
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
TM
POW-R-PAK
150A / 1200V
3 ph IGBT + converter assembly
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
General
Symbol
IGBT Junction Temperature
Units
Tj
-40 to +150
°C
Tstg
-40 to +125
°C
Operating Temperature
Top
-25 to +85
°C
Isolation Voltage, AC 1 minute, 60Hz sinusoidal
Viso
2500
Volts
RMS Voltage Applied to AC Input Terminals
VL
550
Volts
Peak Transient Input Voltage
VLM
1600
Volts
Collector Current (TC = 25°C)
IC
150
Amperes
Peak Collector Current (Tj < 150°C)
ICM
300
Amperes
Emitter Current
IE
150
Amperes
Peak Emitter Current
IEM
300
Amperes
Maximum Collector Dissipation (Tj < 150°C)
Pc
520
Watts
Unregulated +24V Power Supply
30
Volts
Regulated +15V Power Supply
18
Volts
PWM Signal Input Voltage
20
Volts
Fault Output Supply Voltage
30
Volts
Fault Output Current
50
mA
Storage Temperature
SCR / Diode Converter
IGBT Inverter
Gate Drive Board
IGBT Inverter Electrical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Collector Cutoff Current
Collector – Emitter Saturation Voltage
Emitter – Collector Voltage
Inductive Load Switching Times
Symbol
Test Conditions
ICES
VCE = VCES, VGE = 0V
VCE(sat)
VEC
Max
1
mA
IC = 150A, Tj = 25°C
1.8
2.4
Volts
IC = 150A, Tj = 125°C
1.9
Volts
td(on)
150
ns
tr
80
ns
450
ns
300
ns
150
ns
td(off)
tf
Diode Reverse Recovery Charge
Qrr
IE = 150A
Units
Volts
trr
PP150T120-02(-)
Typ
3.2
Diode Reverse Recovery Time
DC Link Capacitance
Min
VCC = 600V
IC = 150A
VGE = 15V
RG = 2.1Ω
6.0
µC
3300
µF
-2-
PP150T120-02
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
TM
POW-R-PAK
150A / 1200V
3 ph IGBT + converter assembly
Gate Drive Board Electrical Characteristics
Characteristics
Unregulated +24V Power Supply
Regulated +15V Power Supply
PWM Input On Threshold
Min
Typ
Max
Units
20
24
30
Volts
14.4
15
18
Volts
12
15
PWM Input Off Threshold
Volts
0
Output Overcurrent Trip
2
Volts
225
Overtemperature Trip
96
Amperes
98
Overvoltage Trip
100
°C
920
Volts
DC Link Voltage Feedback
See Figure Below
Volts
Heatsink Temperature Feedback
See Figure Below
Volts
Output Current Feedback
See Figure Below
Volts
DC Link Feedback
Heatsink Temperature Feedback
120
800
700
600
500
400
300
200
100
0
400
100
Output Current (Amps)
900
Heatsink Temperature (ºC)
DC Link Voltage (Volts)
1000
Output Current Feedback
80
60
40
20
0
0
1
2
3
4
5
6
7
8
9
10
350
300
250
200
150
100
50
0
0
1
2
Feedback Voltage (Volts)
3
4
5
6
7
8
9
10
0
1
2
Feedback Voltage (Volts)
3
4
5
6
7
8
9
Feedback Voltage (Volts)
Thermal and Mechanical Characteristics
Characteristics
Symbol
Test Conditions
IGBT Thermal Resistance, Junction to Case
Rth(j-c)Q
Per IGBT ½ module
FWD Thermal Resistance, Junction to Case
Rth(j-c)D
Per FWD ½ module
Contact Thermal Resistance
Rth(c-f)
Heatsink Thermal Resistance
Rth(f-a)
Min
1500 LFM airflow
Mounting Torque, AC terminals
Typ
Max
Units
0.11
0.21
°C/W
0.24
°C/W
0.020
°C/W
0.04
°C/W
75
90
in-lb
Mounting Torque, DC terminals
130
150
in-lb
Mounting Torque, Mounting plate
130
150
in-lb
Weight
21
lb
SCR / Diode Gate Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Gate Trigger Current
IGT
Tj = 25°C, VD = 6V
150
mA
Gate Trigger Voltage
VGT
Tj = 25°C, VD = 6V
2.5
Volts
Peak Forward Gate Current
IGFM
3
Amperes
Peak Reverse Gate Voltage
VGRM
10
Volts
PP150T120-02(-)
Min
Typ
Max
Units
-3-
10
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP150T120-02
TM
POW-R-PAK
150A / 1200V
3 ph IGBT + converter assembly
Gate Drive Board Interface Signal Definitions
Pin
Signal Name
Description
1
Shield
Connected to circuit ground
2
PWM A-
0-15 V signal controlling the duty cycle of A- IGBT
3
Phase A Error
Open collector output, external pull-up resistor required
LOW = No Error; Floating = Phase A overcurrent or short circuit
4
PWM A+
0-15 V signal controlling the duty cycle of A+ IGBT
5
PWM B-
1
0-15 V signal controlling the duty cycle of B- IGBT
Phase B Error
Open collector output, external pull-up resistor required
LOW = No Error; Floating = Phase B overcurrent or short circuit
7
PWM B+
0-15 V signal controlling the duty cycle of B+ IGBT
8
PWM C-
0-15 V signal controlling the duty cycle of C- IGBT
9
Phase C Error1
Open collector output, external pull-up resistor required
LOW = No Error; Floating = Phase C overcurrent or short circuit
10
PWM C+
0-15 V signal controlling the duty cycle of C+ IGBT
6
1
Open collector output, external pull-up resistor required
LOW = No Error; Floating = heatsink overtemp
1
11
Overtemp
12
Not Connected
13
DC Link Voltage
Analog voltage representation of DC link voltage
14
2
24 VDC input power
20 – 30 VDC input voltage range
15
24 VDC input power2
20 – 30 VDC input voltage range
16
2
14.4 – 18 VDC input voltage range
2
15 VDC input power
17
15 VDC input power
14.4 – 18 VDC input voltage range
18
GND
Ground reference for 15 and 24 VDC inputs
19
GND
Ground reference for 15 and 24 VDC inputs
20
Heatsink Temperature
Analog voltage representation of heatsink temperature
3
21
GND
Tied to pins 18 and 19
22
Iout Phase A
Analog voltage representation of phase A output current
23
GND3
Tied to pins 18 and 19
24
Iout Phase B
Analog voltage representation of phase B output current
3
25
GND
Tied to pins 18 and 19
26
Iout Phase C
Analog voltage representation of phase C output current
Notes:
1.
2.
3.
Open collectors can be pulled up to 30 V max and sink 50mA continuous.
Do not connect a 15 VDC and 24 VDC source to the unit at the same time, use one or the other.
GND signals to be used for analog feedback signals, i.e. twisted pair with Iout Phase A.
Gate Drive Board Interface Connector
Description
Symbol
Type
Manufacturer
J1
0.100” x 0.100” latching header, 26 pin
3M# 3429-6002 or equivalent
Recommended Mating Socket
-
0.100” x 0.100” IDC socket, 26 pin
3M# 3399-7600 or equivalent
Recommended Strain Relief
-
Plastic strain relief
3M# 3448-3026 or equivalent
Gate Drive Board Interface Header
PP150T120-02(-)
-4-
PP150T120-02
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
TM
POW-R-PAK
150A / 1200V
3 ph IGBT + converter assembly
Performance Curves
Effective Output Current vs. Carrier Frequency (Typical)
140
IGBT Junction Temperature
130
120
110
100
10kHz
90
5kHz
80
1kHz
70
60
50
40
40
60
80
100
120
140
160
180
200
220
Iout ARMS
Condition
Symbol
Value
Units
Ambient Temperature
TA
40
ºC
DC Bus Voltage
VCC
600
Volts
Load Power Factor
cos φ
0.8
IGBT Saturation Voltage
VCE(sat)
Typical @ TJ = 125°C
ESW
Typical @ TJ = 125°C
mJ
-
1000
LFM
IGBT Switching Loss
Airflow
Switching Conditions
PP150T120-02(-)
Volts
3 phase PWM, 60Hz sinusoidal output
-5-
TENTATIVE
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PP150T120-02
TM
POW-R-PAK
150A / 1200V
3 ph IGBT + converter assembly
Mechanical Drawing
PP150T120-02(-)
-6-