9000 Series Power Toggle Switches Features/Benefits • Power ratings up to 10 AMPS • Double pole models • Locking lever options available • Wide variety of actuator styles • RoHS compliant and compatible Typical Applications • Shut-off switch • Small equipment Models Available Specifications Materials CONTACT RATING: 9201 Model: 6 AMPS @ 120 V AC or 28 V DC; 3 AMPS @ 250 V AC. 9221 Model: 10 AMPS @ 125 V AC or 28 V DC; 5 AMPS @ 250 V AC. ELECTRICAL LIFE: 25,000 make-and-break cycles at full load. CONTACT RESISTANCE: Below 10 m Ω typ. initial @ 2-4 V DC, 100 mA. INSULATION RESISTANCE: 109 Ω min. DIELECTRIC STRENGTH: 2,500 Vrms min. @ sea level. OPERATING TEMPERATURE: –30ºC to 85ºC. SOLDERABILITY: Per MIL-STD-202F method 208D, or EIA RS-186E method 9 (1 hour steam aging). CASE: Diallyl phthalate (DAP) (UL 94V-0). ACTUATOR: Brass, chrome plated. BUSHING: Brass or zinc, nickel plated. HOUSING: Stainless steel. SWITCH SUPPORT: Brass or steel, matte-tin plated. END CONTACTS: 9201 Model: Coin silver, silver plated. 9221 Model: Silver cadmium oxide. CENTER CONTACTS: Copper alloy, silver plated ALL TERMINALS: 9201 Model: Copper alloy, silver plated. 9221 Model: Copper alloy, matte-tin plated. TERMINAL SEAL: Epoxy. HARDWARE: Nut & Locking ring: Brass, nickel plated. Lockwasher: Steel, nickel plated. NOTE: Any models supplied with Q contact material are RoHS compliant and compatible. NOTE: Specifications and materials listed above are for switches with standard options. For information on specific and custom switches, consult Customer Service Center. Build-A-Switch To order, simply select desired option from each category and place in the appropriate box. Available options are shown and described on pages F-49 thru F-53. For additional options not shown in catalog, consult Customer Service Center. Switch Function 9201 DPDT, On-On, 6 Amps 9221 DPDT, On-On, 10 Amps Actuator Antirotation, .410" high S K Locking lever, .650" high K1 Locking lever, .680" high L43 Lever handle with cap P3 Flatted, anti-rotation, .450" high T .687" high, 15/32 bushing T1 .460" high, 15/32 bushing Bushing H3 .296" high, keyway CW Splashproof H .296" high, flat Terminations Z Solder lug Z4 Quick connect (9221 only) AV2 Vert. right angle, PC thru-hole (9201 only) C PC Thru-hole Contact Material Q Silver Seal E Epoxy D No epoxy Actuator Color/Finish NONE Bright chrome 2 Black Toggle F Bushing Finish NONE Nickel 2 Black KXX Actuator Color/Finish NONE Natural aluminum 2 Black anodized aluminum Dimensions are shown: Inches (mm) Specifications and dimensions subject to change F–48 www.ck-components.com 9000 Series Power Toggle Switches SWITCH FUNCTION SWITCH FUNCTION POS. 1 POS. 2 NO. POLES DP MODEL NO. CONNECTED TERMINALS POS. 1 POS. 2 RATING* SCHEMATIC 9201 6 AMPS ON ON 9221 10 AMPS ON ON 2-3,5-6 2-1,5-4 DPDT DPDT 1/4 40 UNS-2A Part number shown: 9201SH3ZQE Terminal Nos. Molded On Side Of Case * See CONTACT MATERIAL, page F-52, for complete ratings. All 9000 Series models meet international dimensional and electrical requirements. 9221 model must be ordered with Z4 terminations and D seal option. ACTUATOR FINISH ACTUATOR ACTUATOR S ANTIROTATION, .410" HIGH P3 FLATTED, ANTIROTATION, .450" HIGH OPTION CODE NONE 2 ACTUATOR FINISH NATURAL ALUMINUM—With Nickel Plated Bushing BLACK NOTE: Black hardware is supplied when either black actuators or bushings are specified. All hardware is available separately, see Section N. Antirotation is standard on all actuators, provides ‘anti-push-in’ feature on actuator. Dress nut part number: 709901201 supplied standard with P3 actuator. T .687" HIGH, 15/32 BUSHING T1 .460" HIGH, 15/32 BUSHING OPTION CODE NONE 2 15/32-32 UNS-2A 15/32-32 UNS-2A ACTUATOR FINISH BRIGHT CHROME—With Nickel Plated Bushing BLACK NOTE: Bushing option code not required for T & T1 actuators unless CW splashproof bushing ordered. Antirotation is standard on all actuators except T & T1, provides ‘anti-push-in’ feature on actuator. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change F–49 www.ck-components.com F Toggle Black hardware is supplied when either black actuators or bushings are specified. All hardware is available separately, see Section N. 9000 Series Power Toggle Switches ACTUATOR FINISH ACTUATOR ACTUATOR K K1 LOCKING LEVER, .650" HIGH, THREADED LOCKING LEVER, .680" HIGH, THREADED Locking Positions 1/4-40 UNS-2A 2 Position Lock 1/4-40 UNS-2A NOTE: To prevent accidental actuation, toggles must be lifted before being actuated. When released, toggles again lock in place. Bushing option code not required. Overtightening mounting nut may cause actuator to bind. . OPTION CODE NONE 2 L40 L43 LEVER HANDLE WITHOUT CAP ACTUATOR CAP FINISH NATURAL ALUMINUM–With Nickle Plated Bushing BLACK ANODIZED ALUMINUM PLASTIC LEVER HANDLE WITH ANTIROTATION AND CAP, P/N 4812 OPTION CODE 2 NONE ACTUATOR CAP COLOR BLACK No Actuator Color (L40 option) Other colors available, consult Customer Service Center. Finish: Matte No color choice required. NOTE: Lever handle actuator L43 supplied, but not installed. For interchangeability, order L40 actuator option and order lever handles separately, see page F-53. Antirotation is standard on all actuators, provides ‘anti-push-in’ feature. BUSHING FINISH BUSHING BUSHING H3 .296" HIGH, THREADED, KEYWAY 1/4-40 UNS-2A H .296" HIGH, THREADED, FLAT 1/4-40 UNS-2A CW SPLASHPROOF, 15/32 BUSHING 15/32-32 UNS-2A OPTION CODE BUSHING FINISH NONE NICKEL 2 BLACK Toggle F Will withstand 12 in./lbs. of torque with no distortion. For T & T1 actuators only. NOTE: Two mounting nuts, locking ring and lockwasher supplied standard with threaded bushings. Black hardware is supplied when either black bushings or actuators are specified. Optional mounting nut and locking ring styles and finishes available, see Section N. Internal actuator seal standard. External bushing seal available separately from APM Hexseal, part # MFS-60064. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change F–50 www.ck-components.com 9000 Series Power Toggle Switches BUSHING FINISH BUSHING BUSHING PANEL MOUNTING 1/4-40 UNS-2A Without locking ring. With standard locking ring. 15/32-32 UNS-2A With small locking ring. Without locking ring. With standard locking ring. TERMINATIONS Z C SOLDER LUG 9201 Only Z4 PC MOUNTING PC THRU-HOLE 9201 Only .187" QUICK CONNECT 9221 Only NOTE: Only termination available with 9221 model. Must be ordered with D seal option. Mates with standard .187 Nema female connector. AV2 VERTICAL RIGHT ANGLE, PC THRU-HOLE 9201SH3AV2QE Vertical Actuation SECTION A-A DPDT Actuator Shown in Pos. 3 PC MOUNTING Terminal Nos. For Reference Only F Toggle 9201 Only NOTE: Terminal bend radii and lead-in manufacturing option. Terminal spacing greater than 3mm at all points. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change F–51 www.ck-components.com 9000 Series Power Toggle Switches CONTACT MATERIAL OPTION CODE MODEL CONTACT MATERIAL TERMINAL PLATING 9201 SILVER 1,2 SILVER OR TIN 2,5 Q SILVER CADMIUM OXIDE 3,4,6 9221 RATINGS 6 AMPS @120 V AC OR 28 V DC; 3 AMPS @ 250 V AC. POWER TIN 5 10 AMPS @125 V AC OR 28 V DC; 5 AMPS @ 250 V AC. * Note: See Technical Data section of this catalog for RoHS compliant and compatible definitions and specifications. 1 END CONTACTS: Coin silver, silver plated. 2 CENTER CONTACTS & ALL TERMINALS: Copper alloy, silver plated. 3 END CONTACTS: Silver cadmium oxide. 4 CENTER CONTACTS: Copper alloy, silver plated. 5 Z4 TERMINALS ONLY: Copper alloy, matte-tin plated. 6 Cadmium in electrical switch contacts is exempt from RoHS. NOTE: Any models supplied with Q contact material are RoHS compliant. All 9000 Series models meet international dimensional and electrical requirements. 9221 model must be ordered with Z4 terminations and D seal option. SEAL E D EPOXY SEAL Not available with 9221 model or Z4 terminations. NO EPOXY SEAL Must be ordered with 9221 model and Z4 termination. AVAILABLE HARDWARE Cap Compatible with S actuator Cap Compatible with S actuator L43 Actuator .843 (21,41) .312 (7,92) .383 (9,73) PART NO. 896801000 896802000 896803000 706201000 706202000 706203000 759D02000 Sealing Boot 703D02000 Sealing Boot Material: Nylon Finish: Matte BLACK RED NOTE: Additional nuts, locking rings and lockwashers available separately, see Section N. Other colors available, consult Customer Service Center. 704D02000 Sealing Boot .657 (16,7) Material: Vinyl Finish: Matte .524 (13,3) 1/4-40 uns-2A nut 16 [0.630] ø .331 (8,4) ø 2 [ 0.079] .945 (24,0) .658 (16,7) F 481202000 481203000 WHITE BLACK RED Material: Polyethylene Finish: Matte .331 (8,4) Toggle PART NO. PART NO. WHITE BLACK RED .464 (11,79) 15/32-32 NS-2A 15/32-32, NS-2A NOTE: For use with S actuator style when combined with H3 and H bushings NOTE: For use with T style actuator NOTE: For use with T style actuator Dimensions are shown: Inches (mm) Specifications and dimensions subject to change F–52 www.ck-components.com