3−line sine−wave EMC output filters for converters and power electronics SineFormer 690 VAC, 95A, 180 A, 320A, 40 °C Ordering code: B84143V*R290 Date: 2008−02−04 Version: 01 EPCOS AG 2008. Reproduction, publication and dissemination of this data sheet, enclosures hereto and the information contained therein without EPCOS’ prior express consent is prohibited. 3−line sine−wave EMC output filters B84143V*R290 for converters and power electronics SineFormer Construction 3−line sinus emc output filter Metal case Features Supersede shielded motor cables Motor noise reduction Reduction of bearing current dv/dt reduction Easy to install Compact design Degree of protection IP 20 1) Design complies with EN 60939, UL 1283, CSA 22.2 No.8 Optimized for long motor cable (up to 1000 m) and operation under full load No integrated forced ventilation (maintenance−free) Connection to converter DC−link is not necessary Reducing eddy current losses Applications Frequency converters for motor drives, e.g. − elevators − pumps − traction systems − conveyer systems − HVAC systems (heating, ventilation and air conditioning) Power supplies Terminals Line side ( to converter): shielded cable up to 180 A Load side (to motor): save to touch terminals up to 180 A Marking Marking on component: manufacturer’s logo, ordering code, rated voltage, rated current, rated motor frequency, rated switch frequency, rated temperature, climatic category, date code Minimum marking on packaging: manufacturer’s logo, ordering code, date code, quantity 1) To IEC 60529:2001 Please read Important notes and Cautions and warnings at the end of this document. Page 2 of 11 B84143−V*−R147−01−7659 3−line sine−wave EMC output filters B84143V*R290 for converters and power electronics SineFormer Typical circuit diagram converter motor U1 U2 V1 V2 W1 W2 Technical data and measuring conditions Rated voltage UR 760 VAC Rated current IR Referred to 40°C ambient temperature Test voltage UP 2200 V DC, 2 s (line/line) 2800 V DC, 2 s (line/case) Frequency 0 − 100 Hz 4−8 kHz; (320 A: 2,5−3 kHz) Motor Pulse (Switch) Overload capability 1.5 IR for 60 s per hour Max. dv/dt on Filter input 5 kV/µs Convection distance to other devices See page 5 Climatic category In accordance with EN 60068−1 25/100/21 (−25 °C/ +100 °C/ 21 days damp heat test) Vibration (Sine) According to DIN IEC60068−2−6 10 cycle, 1 Oct./min., 3−13 Hz: 3 mm,13−200 Hz: 1 g 15 g, 11 ms, 3 axis, 3 shocks per direction 18 total Shock (half sine) Current (IR) derating depending on From 1000−4000 m 5 % / 1000 m altitude Current (IR) derating depending on From 40−60 °C ambient temperature Temperature * Noise * *) see 10 % / 5 °C Inside iron−choke 130 C; housing 70 C 72 dB(A) cautions and warnings Please read Important notes and Cautions and warnings at the end of this document. Page 3 of 11 B84143−V*−R147−01−7659 3−line sine−wave emc output filters B84143V*R290 for converters and power electronics SineFormer Characteristics and ordering codes IR Terminal Voltage drop Losses Rtyp at 100 Hz Approx. weight A mm2 % W mΩ kg 95 (120 A*) 50 10 250 8 99 B84143V0095R290 180 150 10 400 6 125 B84143V0180R290 320 (400 A*) see page 9 10 750 1 235 B84143V0320R290 Ordering code Approvals X = New ordering code will notified to UL file *) = Calculated for duty cycle (Ed.) 60%. Acceleration max. 6 s, brake max. 6 s @ 1x minute Please read Important notes and Cautions and warnings at the end of this document. Page 4 of 11 B84143−V*−R147−01−7659 3−line sine−wave EMC output filters B84143V*R290 for converters and power electronics SineFormer Convection space (cabinet fan recommended) >200mm >100mm >100mm >200mm >200mm Please read Important notes and Cautions and warnings at the end of this document. Page 5 of 11 B84143−V*−R147−01−7659 3−line sine−wave EMC output filters B84143V*R290 for converters and power electronics SineFormer L Dimensional drawings B84143V0095R290 Please read Important notes and Cautions and warnings at the end of this document. Page 6 of 11 B84143−V*−R147−01−7659 3−line sine−wave EMC output filters B84143V*R290 for converters and power electronics SineFormer B84143V0095R290 Dimension data for previous page B84143V0095R290 Please read Important notes and Cautions and warnings at the end of this document. Page 7 of 11 B84143−V*−R147−01−7659 3−line sine−wave EMC output filters B84143V*R290 for converters and power electronics SineFormer Dimensional drawing B84143V0180R290 2 2 . Please read Important notes and Cautions and warnings at the end of this document. Page 8 of 11 B84143−V*−R147−01−7659 3−line sine−wave EMC output filters B84143V*R290 for converters and power electronics SineFormer Dimensional drawing B84143V0320R290 Converter Motor B: A: Please read Important notes and Cautions and warnings at the end of this document. Page 9 of 11 B84143−V*−R147−01−7659 3−line sine−wave emc output filters B84143V*R290 for converters and power electronics SineFormer Cautions and warnings Please note the advices in our data book “EMC Filters” (latest edition); attention should be paid to the chapter “General safety notes”. It shall be ensured that only qualified persons (electricity specialists) are engaged on work such as planning, assembly, installation, operation, repair and maintenance. They must be provided with the corresponding documentation. Danger of electric shock. SineFormer contain components that store an electric charge. Dangerous voltages can continue to exist at the filter terminals for longer than five minutes even after the power has been switched off. The protective earth connections shall be the first to be made when the SineFormer is installed and the last to be disconnected. Depending on the magnitude of the leakage currents, the particular specifications for making the protective−earth connection must be observed. Impermissible overloading of the SineFormer, such as with circuits able to cause resonances, impermissible voltages at higher frequencies etc. can lead to bodily injury and death as well as cause substantial material damages (e.g. destruction of the filter housing). SineFormer must be protected in the application against impermissible exceeding of the rated currents by overcurrent protective. In case of leakage currents > 3.5 mA you shall mount the PE conductor stationary with the required cross section before beginning of operation and save it against disconnecting. For leakage currents IL 4) < 10 mA the PE conductor must have a KU value 3) of 4.5; for leakage currents IL 10 mA the PE conductor must have a KU value of 6. The information, specifications and values contained in this data sheet are based on our knowlege of typical requirements that are often placed on SineFormer. It is incumbent on the customer to check and decide whether this SineFormer is suitable for use in a particular application. In particular the values with regard to “temperature” and “noise” have to be observed. 3) The KU value (symbol KU) is a classification parameter of safety−referred failure types designed to ensure protection against hazardous body currents and excessive heating. A value of KU = 4.5 with respect to interruptions is attained: − with a permanently connected protective earth circuit 1.5 mm2 − with a protective earth circuit 2.5 mm2 connected via shroud connectors (IEC 60309−2). KU = 6 with respect to interruptions is achieved for fixed−connection lines 10 mm2 where the type of connection and line layout correspond to the requirements for PEN conductors as specified in relevant standards. 4) IL = leakage current Please read Important notes and Cautions and warnings at the end of this document. Page 10 of 11 B84143−V*−R147−01−7659 3−line sine−wave emc output filters B84143V*R290 for converters and power electronics SineFormer Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for cer- tain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statement cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of passive electronic components or failure before end of their usual service life time cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of a passive electronic component could endanger human life or health (e.g. in accident prevention or life−saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of a passive electronic component. 3. The warnings, cautions and product−specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publica- tion may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publi- cation may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. IWe also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. 6. Unless otherwise agreed in individual contracts, all orders subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu−X, CeraDiode, CSSP, MiniBlue, MKK, MLSC, MotorCAP, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 1 Please read Important notes and Cautions and warnings at the end of this document. Page 11 of 11 B84143−V*−R147−01−7659