MAXIM MAX1802_1

19-1987; Rev 0; 3/01
MAX1802 Evaluation Kit
for Digital Still Cameras
Features
The MAX1802 evaluation kit (EV kit) accepts +3.3V to
+11V battery voltages and provides all of the output voltages required in digital still cameras (DSC). This EV kit
consists of the MAX1802 multi-output master converter
and the MAX1801 slave step-up converter.
The MAX1802 EV kit provides 10 separate output voltages. The MAX1802 provides one main system stepdown converter (+3.3V/1A), one DSP core step-down
(+1.8V/400mA), one step-up converter for the backlight
(+7V/100mA), three flyback outputs for the CCD, and
three flyback outputs for the LCD. In addition, the
MAX1801 provides one general-purpose step-up converter (+12V/100mA).
The MAX1802 EV kit’s outputs are adjustable and are
suitable for applications running from 4-cell alkaline,
NiCd, or NiMH batteries, or from lithium ion (Li+) batteries (1 or 2 cell).
♦ 10 Outputs
2 Synchronous Rectified Step-Down Converters
2 Step-Up Converters
6 Flyback Outputs
♦ +3.3V to +11V Input Voltage Range
Component Suppliers
Ordering Information
SUPPLIER
♦ All Converters Synchronized to Single Oscillator
♦ 100kHz to 1MHz Switching Frequency
(set to 400kHz)
♦ Independent Shutdown of Each Converter
♦ Short-Circuit Protected Flyback Outputs
♦ Soft-Start on Each Output
♦ Fully Assembled and Tested
PHONE
FAX
PART
TEMP. RANGE
AVX
Central Semiconductor
Fairchild Semiconductor
Motorola
Sumida
Taiyo Yuden
803-946-0690
631-435-1110
408-721-2181
602-303-5454
847-956-0666
408-573-4150
803-626-3123
631-435-1824
408-721-1635
602-994-6430
847-956-0702
408-573-4159
MAX1802EVKIT
0°C to +70°C
TDK
847-803-6100
847-803-6296
IC PACKAGE
32 TQFP
Note: Please indicate that you are using the MAX1802 when
contacting these component suppliers.
Component List
DESIGNATION
QTY
DESCRIPTION
C1
C2, C5, C6, C25
1
4
100pF ceramic capacitor (0603)
0.1µF ceramic capacitors (0603)
C3, C24
2
10µF, 16V ceramic capacitors (1812)
TDK C4532X7R1C106M
C4, C7, C8, C9
4
1000pF ceramic capacitors (0603)
C10
1
4.7nF ceramic capacitor (0603)
C11
1
470pF ceramic capacitor (0603)
C12
1
C13, C17
C14
DESIGNATION
QTY
DESCRIPTION
C15
1
100µF, 10V tantalum capacitor
(D case)
AVX TPSD107M010R0100
C16
1
22µF, 16V ceramic capacitor (1812)
TDK C4532X5R1C226M
C18–C23
6
1µF, 25V ceramic capacitors (1206)
TDK C3216X7R1E105M
4.7µF, 16V ceramic capacitor (1206)
TDK C3216X5R1C475M
C26
1
10µF, 16V ceramic capacitor (1210)
TDK C3225X5R1C106M
2
1µF, 10V ceramic capacitors (0805)
TDK C2012X5R1A105M
D1, D4, D6
3
1
10µF, 10V ceramic capacitor (1206)
TDK C3216X5R1A106M
P-N junction diodes (SOT323)
Central Semiconductor
CMSD-4448
D2, D3, D5
3
Schottky diodes (SOT323)
Central Semiconductor CMSSH-3
________________________________________________________________ Maxim Integrated Products
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
1
Evaluates: MAX1802
General Description
MAX1802 Evaluation Kit for
Digital Still Cameras
Evaluates: MAX1802
Component List (continued)
DESIGNATION
QTY
Schottky diodes (SOD123)
Motorola MBR0520L or
Fairchild Semiconductor MBR0520L
T1
1
Sumida transformer
CLQ72-type package
Sample number: 6333-T334
T2
1
6
Schottky diode (S-FLAT)
Toshiba CRS05 (not installed)
3-pin headers
Sumida transformer
CLQ72-type package
Sample number: 6333-T333
JU7–JU12
6
2-pin headers
U1
1
MAX1802EHJ (32-pin TQFP)
L1
1
4.7µH inductor
Sumida CR43-4R7
U2
1
MAX1801EKA (8-pin SOT23)
None
12
Shunts
DESIGNATION
QTY
D7, D8
2
D9
1
JU1–JU6
DESCRIPTION
L2, L4
2
10µH inductors
Sumida CDRH6D28-100
L3
1
3.3µH inductor
Sumida CR43-3R3
Q1, Q2, Q3, Q5
4
N-channel MOSFETs (SuperSOT-3)
Fairchild Semiconductor FDN337N
Recommended Equipment
•
+3.3V to +11V battery or power supply
•
Digital voltmeter (DVM)
Q4
1
P-channel MOSFET (SO-8)
Vishay/Siliconix SI9803DY
Q6
1
N-channel MOSFET (SuperSOT-3)
Fairchild Semiconductor FDN359AN
R1
1
40.2kΩ ±1% resistor (0603)
R2
1
866kΩ ±1% resistor (0603)
R3, R19, R20,
R22, R24, R28
2) Before loading any output, check the output voltage
and output current capability shown in Table 1.
6
100kΩ ±1% resistors (0603)
R4, R13, R14,
R15
4
10kΩ ±5% resistors (0402)
3) Make sure jumpers JU7–JU12 are connected if no
external loads are attached to the OUT1A, OUT1B,
OUT1C, OUT2A, OUT2B, and OUT2C outputs.
R5, R6, R26,
R27, R30, R31
6
Open (0402), not installed
4) Attach a +3.3V to +7V battery or power supply to
IN.
R7
1
Short (0603), not installed,
shorted in the PC board layout
5) Using the DVM, measure the voltage at MAIN,
CORE, OUT1_, OUT2_, OUT3, and OUT4.
R8–R12
5
Open (0603), not installed
R16
1
33kΩ ±5% resistor (0603)
R17
1
91kΩ ±5% resistor (0603)
R18
1
464kΩ ±1% resistor (0603)
R21
1
44.2kΩ ±1% resistor (0603)
R23
1
165kΩ ±1% resistor (0603)
R25, R29
2
301kΩ ±1% resistors (0603)
R32, R33, R37,
R38, R41, R42
6
3kΩ ±5% resistors (1206)
R34, R35, R39, R40
4
200Ω ±5% resistors (1206)
R36
1
750Ω ±5% resistor (1206)
2
DESCRIPTION
Quick Start
1) Make sure jumpers JU1–JU6 are connected in the
ON position. This ensures all converters will turn on
at power-up.
Detailed Description
MAIN Output
The main output (MAIN) powers the core supply of the
MAX1802. MAIN must be regulated before any of the
other outputs function.
To enable MAIN, place jumper JU4 to the ON position.
Apply +3.3V to +11V between IN and GND. The voltage
between MAIN and GND should be approximately +3.3V.
If IN is less than +3.3V, MAIN will not be regulated.
CORE Output
The core output (CORE) is powered from MAIN and regulated at +1.8V using a synchronous-rectified step-down
converter. Drawing more than 200mA out of CORE
reduces the current capability at MAIN.
To enable CORE, place jumper JU5 to the ON position.
_______________________________________________________________________________________
MAX1802 Evaluation Kit for
Digital Still Cameras
LABEL
VOLTAGE/CURRENT
MAIN
+3.3V at 1A
CORE
+1.8V at 400mA
OUT1A
+13.5V at 10mA
OUT1B
+5V at 50mA
OUT1C
-9V at 10mA
OUT2A
+13.5V at 10mA
OUT2B
+5V at 50mA
OUT2C
-19.0V at 10mA
OUT3
+7V at 100mA
OUT4
+12V at 100mA
OUT1_ (Flyback Outputs)
The voltages at OUT1_ are typical of CCD bias voltages.
The output voltages are +13.5V/10mA, +5V/50mA, and
-9V/10mA. These voltages are generated through a custom flyback transformer. OUT1B (+5V) is used to regulate the flyback circuit. The other output voltages
(+13.5V and -9V) are controlled by the turns-ratio of the
flyback transformer. If the +13.5V and -9V outputs are
not loaded at the fixed 10mA load, then the output voltage will change from the nominal loaded output voltage.
Loads are included on the MAX1802 EV kit by shorting
jumpers JU7 through JU12. If external loads are used,
remove these jumpers to disable the built-in loads.
To enable OUT1_, place jumper JU6 to the ON position.
To disable OUT1_, place jumper JU6 to the OFF position. To enable and disable the output voltages using an
external signal, see the Logic Control of the Output
Voltages section.
If a different set of output voltages is required, see the
Setting the Flyback Circuit Voltages section.
OUT2_ (Flyback Outputs)
The voltages at OUT2_ are typical of LCD bias voltages. The output voltages are +13.5V/10mA,
+5V/50mA, and -19V/10mA. These voltages are generated through a custom flyback transformer. OUT2B
(+5V) is used to regulate the flyback circuit. The other
output voltages (+13.5V and -19V) are controlled by the
turns-ratio of the flyback transformer. If the +13.5V and
-19V outputs are not loaded at the fixed 10mA load,
then the output voltage will change from the nominal
loaded output voltage. Loads are included on the
MAX1802 EV kit by shorting jumpers JU7 through
JU12. If external loads are used, disable the built-in
loads by removing these jumpers.
To enable OUT2_, place jumper JU2 to the ON position. To disable OUT2_, place jumper JU2 to the OFF
position. To enable and disable the output voltages
using an external signal, see the Logic Control of the
Output Voltages section.
If a different set of output voltages is required, see the
Setting the Flyback Circuit Voltages section.
OUT3
The voltage at OUT3 is typical of that required by a
CCFL backlight inverter. To enable OUT3, place jumper
JU3 to the ON position. Place the external load
between OUT3 and GND. To change the output voltage
of OUT3, see the Setting the Step-Up Output Voltage
section. OUT3 is configured for a 7V output. For input
voltages greater than 7V, the output will approximately
track the input.
OUT3 can be configured to drive a white LED backlight
instead of a CCFL backlight.
OUT4
The voltage at OUT4 is a general-purpose +12V output
that can supply up to 100mA. To enable OUT4, place
jumper JU1 to the ON position. Place the external load
between OUT4 and GND. To change the output voltage
of OUT4, see Setting the Step-Up Output Voltage section.
Customizing the MAX1802 EV Kit
Setting the Main Output Voltage
MAIN is set by a voltage-divider, which drops the output voltage to the +1.25V feedback threshold voltage.
To change the 3.3V setting of MAIN, change the resistor-divider ratio by changing R23. Use:
R23 = 80kΩ/V x (VOUT - 1.248V)
The MAIN output voltage may be set to any voltage
between +2.7V and +5.5V. For additional information,
refer to the MAX1802 IC data sheet.
Setting the Core Output Voltage
CORE is set by a voltage-divider, which drops the output voltage to the +1.25V feedback threshold voltage.
To change the +1.8V setting of CORE, change the
resistor-divider ratio by changing R21. Use:
R21 = 80kΩ/V x (VCORE - 1.248V)
CORE may be set to any voltage between +1.25V and
+5.5V but must remain less than the voltage at MAIN.
The MAX1802 EV kit is configured so that MAIN powers
the CORE input.
_______________________________________________________________________________________
3
Evaluates: MAX1802
Table 1. Output Voltage and Current
Capability
Evaluates: MAX1802
MAX1802 Evaluation Kit for
Digital Still Cameras
Setting the Flyback Circuit Voltages
(OUT1_ and OUT2_)
A flyback circuit generates OUT1_ and OUT2_. This
allows multiple positive or negative voltages to be generated by a single converter and allows the voltages to
drop to 0 when the converter is disabled. The transformer must be designed for a given set of output voltages.
On the flyback circuits, only a single output voltage is
directly regulated by the MAX1802. All other voltages
are controlled by the transformer’s turns-ratio. If another
set of output voltages is required, a transformer with a
different secondary turns-ratio must be used. Consult
the transformer manufacturer for details. Typically, the
highest power, positive voltage output of the flyback
transformer is fed back to the controller. To change the
regulated output voltage, use a different resistor in the
voltage-divider. Table 2 lists the resistors used for each
output. Leave the resistors off (open) for unregulated
outputs.
For a given output voltage, if the bottom resistor is
100kΩ, then the top resistor value is:
R__ = 80kΩ/V x (VOUT - 1.248V)
Setting the Step-Up Output Voltage
(OUT3 and OUT4)
The output voltage of the step-up circuit voltages
(OUT3 and OUT4) may be set to any voltage above
+1.25V. Note that if the battery voltage is greater than
the step-up regulation voltage, the output voltage will
rise above the regulation voltage. To set the output voltage, choose the voltage-divider resistors. For OUT3,
choose:
R18 = 80kΩ/V x (VOUT3 - 1.248V)
For OUT4, choose:
Setting the Switching Frequency
All of the switching regulators are synchronized to a
single oscillator frequency. The oscillator capacitor
(C1) is charged through R1 and discharged internally
by the MAX1802. The MAX1802 EV kit operates at
400kHz, with MAIN set to 3.3V. Change resistor R1 or
capacitor C1 if a different MAIN voltage is used or
another frequency is desired. Refer to the MAX1802 IC
data sheet for the correct values to use for R1 and C1.
Logic Control of the Output Voltages
Each controller may be independently turned off or on
using jumpers (JU1–JU6) or with logic voltages. To
control an output using an external logic signal, remove
the ON and OFF jumper for that output and place the
control signal on the corresponding ON_ pad. To
enable MAIN, drive the ON pad greater than +1.8V. To
enable CORE or OUT1, drive the corresponding ON_
pad greater than +1.6V. To enable OUT2, OUT3, or
OUT4 with the default maximum duty cycle, drive the
corresponding ON_ pad to greater than or equal to the
reference voltage. If a resistor-divider is used for duty
cycle adjustment (R5, R6, R9, R10, R11, and R12), use
an open-drain driver on the corresponding ON_ pad.
See the Setting the Maximum Duty Cycle section for
additional information. To disable each output individually, drive the voltage at the corresponding ON_ pad
less than +0.3V.
Note that the voltages at OUT3 and OUT4 will drop
slightly below the battery voltage when off, due to the
DC current path through the inductor and output rectifier. For the step-up outputs, a switch may be added
between the output voltage and the load to disconnect
them while the output is disabled.
R2 = 80kΩ/V x (VOUT3 - 1.248V)
Setting the Maximum Duty Cycle
DCON1, DCON2, and DCON3 set the maximum duty
cycle for controllers 1, 2, and 3, respectively. A resistordivider from REF to DCON_ sets the corresponding
maximum duty cycle up to 90%. The MAX1802 EV kit
has DCON_ shorted to REF, producing a default duty
cycle of 76%. Refer to the MAX1802 IC data sheet for
additional information.
4
Table 2. Flyback Converter Feedback
Resistors
OUTPUT
OUT1_
OUT2_
OUT_A
R30
R26
OUT_B
R29
R25
OUT_C
R31
R27
_______________________________________________________________________________________
_______________________________________________________________________________________
ON4
OUT4
GND
IN
JU1
1
2
3
VL
R3
100kΩ
1%
R2
866kΩ
1%
R5
OPEN
2
L3
3.3µH
R4
10kΩ
1
Q5
3
2
C4
1000pF
C3
10µF
D8
IN
U2
IN
7
COMP
GND
OUT3
IN
C8
1000pF
C1
100pF
C2
0.1µF
R11
OPEN
REF
R19
100kΩ
1%
R18
464kΩ
1%
C10
4.7nF
C12
4.7µF
1
D7
2
R17
91kΩ
ON1
ON2
3
1
Q1
2
L1
4.7µH
IN
1
2
3 JU6
VL
VL
1
2
3 JU2
R8
OPEN
R10
OPEN
C26
10µF
C6
0.1µF
R1
40.2kΩ
1%
R7
SHORT
OSC
R9
OPEN
C11
470pF
R16
33kΩ
1
2
3 JU5
VL
1
2
3 JU3
VL
R12
OPEN
R15
10kΩ
C9
1000pF
ONC
ON3
C5
0.1µF
VL
R14
10kΩ
1
2
3 JU4
R13
10kΩ
C7
1000pF
ONM
R6
OPEN
GND 2
REF 3
FB MAX1801 OSC 1
DL
4 DCON
5
6
8
COMPC
COMPM
COMP3
COMP2
COMP1
ON1
ONC
ONM
22
U1
5
16
19
15
6
FB3 GND PGND VL
32 25
FBC
LXC
PGNDM
DLM
28
30
26
9
8
LXM 7
DHM
VDDC 27
FBM 1
FB2
DL2
FB1
4
VH
12
DL1
VDDM
MAX1802
DCON3
DCON2
DCON1
20 DL3
29
2
21
17
14
13
24
3
23
18
11
OSC
31 REF
10
IN
3
1
Q3
C13
1.0µF
4
4
1
5
2
5
6
7
3
C14
10µF
1
Q6
7 8
Q4
13 2
56
L4
10µH
C17
1.0µF
2
4
6
7
T2
XF MR–CLQ72
IN
8
C25
O.1µF 1
2 Q2
3
C24
10µF
1
1
3
1
1
3
D9
C16
22µF
D6
D5
D4
D3
D2
R21
44.2kΩ
1%
R20
100kΩ
1%
2
1
3
1
1
3
1
T1
XF MR–CLQ72
8 1 1 D1 3
GND
MAIN
R42
3kΩ
R41
3kΩ
OUT2C
JU11
C20
1.0µF
R36
750Ω
R34
200Ω
JU8
R33
3kΩ
OUT1C
R22
100kΩ
1%
C15
100µF
10V
R23
165kΩ
1%
CORE
L2
10µH
JU9
JU7
R27
OPEN JU12
C19
1.0µF
C18
1.0µF
R31
OPEN
C22
1.0µF
C21
1.0µF
C23
1.0µF
R32
3kΩ
R39
200Ω
R35
200Ω
R40
200Ω
JU10
R28
100kΩ
1%
R24
100kΩ
1%
R25
301kΩ
1%
OUT2B
R29
301kΩ
1%
OUT1B
R37
3kΩ
R30
OPEN
R38
3kΩ
R26
OPEN
OUT2A
GND
OUT1A
Evaluates: MAX1802
+2.7V TO +7.0V
MAX1802 Evaluation Kit for
Digital Still Cameras
Figure 1. MAX1802 EV Kit Schematic
5
Evaluates: MAX1802
MAX1802 Evaluation Kit for
Digital Still Cameras
ACTUAL BOARD DIMENSIONS: 3in. X 4in.
Figure 2. MAX1802 EV Kit Component Placement Guide—Top
Silkscreen
ACTUAL BOARD DIMENSIONS: 3in. X 4in.
Figure 4. MAX1802 EV Kit PC Board Layout—GND Layer 2
6
ACTUAL BOARD DIMENSIONS: 3in. X 4in.
Figure 3. MAX1802 EV Kit PC Board Layout—Component Side
ACTUAL BOARD DIMENSIONS: 3in. X 4in.
Figure 5. MAX1802 EV Kit PC Board Layout—VCC Layer 3
_______________________________________________________________________________________
MAX1802 Evaluation Kit for
Digital Still Cameras
Figure 6. MAX1802 EV Kit PC Board Layout—Solder Side
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
7 _____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2001 Maxim Integrated Products
Printed USA
is a registered trademark of Maxim Integrated Products.
Evaluates: MAX1802
ACTUAL BOARD DIMENSIONS: 3in. X 4in.