Slow-Blow Chip Fuses Slow-Blow Chip Fuses Available in industry standard 1206 and 0603 chip sizes, Raychem slow-blow chip fuses help provide overcurrent protection on systems that experience large and frequent current surges as part of their normal operation. The Raychem slow-blow chip fuse’s monolithic, multilayer design helps provide some of the highest current ratings available in the 1206 and 0603 footprints and enhances high-temperature performance in a wide range of circuit protection designs. The devices’ small size, high reliability and strong arc suppression characteristics make them suitable for overcurrent protection of power supplies, capacitor filter banks, LCD (Liquid Crystal Display) backlight inverters, electric motors and portable electronics. Benefits Features • Time-delayed design prevents nuisance openings in pulsed and high inrush current applications • RoHS compliant • Halogen free (refers to: Brⱕ900ppm, Clⱕ900ppm, Br+Clⱕ1500ppm) • Small size with high-current ratings • Strong arc suppression characteristics • Monolithic multilayer design • High-temperature performance • -55°C to +125°C operating temperature range 13 Applications • Small motors systems • Power over Ethernet (POE) • Computer drives • Portable electronics • Test equipment • Displays • Input power ports • POL Converter Protection • Printers 111 0 Table FS1 Clear Time Characteristics for Slow-Blow Chip Fuses 0603SFS Series % of rated current 100% 200% 300% 800%(1.0A-1.5A) 800%(2.0A-5.0A) Table FS2 1206SFS Series Clear time at 25°C 4 hours (min.) 1 second (min.) 120 seconds (max.) 0.1 second (min.) 3 seconds (max.) 0.0005 second (min.) 0.05 seconds (max.) 0 0.001 second (min.) 0.05 seconds (max.) % of rated current 100% 200% 300% 800%(1.0A-1.5A) 800%(2.0A-8.0A) Clear time at 25°C 4 hours (min.) 1 second (min.) 120 seconds (max.) 0.1 second (min.) 3 seconds (max.) 0.0016 second (min.) 0.05 seconds (max.) 0.002 second (min.) 0.05 seconds (max.) Typical Electrical Characteristics, Dimensions and Recommended Pad Layout for Slow-Blow Chip Fuses 0603 (1608mm) Slow-Blow Chip Fuses Shape and Dimensions Inch (mm) 0.031±0.006 (0.80±0.15) 0.063±0.006 (1.60±0.15) Part Number 0.031±0.006 (0.80±0.15) Max. Interrupt Ratings Voltage (VDC) Current (A) 0603SFS100F/32 1.0 0.200 0.093 32 50 0603SFS150F/32 1.5 0.100 0.18 32 50 0603SFS200F/32 2.0 0.052 0.32 32 50 0603SFS250F/32 2.5 0.041 0.63 32 50 0.110 (2.80) 0603SFS300F/32 3.0 0.031 0.87 32 50 0.024 (0.60) 0603SFS350F/32 3.5 0.021 1.20 32 50 0603SFS400F/32 4.0 0.017 2.30 32 50 0603SFS450F/32 4.5 0.015 2.70 32 50 0603SFS500F/32 5.0 0.013 3.20 32 50 0.014±0.006 (0.36±0.15) Recommended Pad Layout Inch (mm) Typical Electrical Characteristics Rated Nominal Nominal Current Cold DCR I2t (A) (Ω)* (A2sec)† 0.039 (1.00) 0.043 (1.09) 1206 (3216mm) Slow-Blow Chip Fuses Shape and Dimensions Inch (mm) 0.063±0.008 (1.60±0.20) 0.126±0.008 (3.20±0.20) Part Number Current (A) 1.0 0.360 0.11 63 50 1.25 0.200 0.22 63 50 1206SFS150F/63 1.5 0.150 0.23 63 50 1206SFS200F/63 2.0 0.082 0.63 63 50 1206SFS250F/32 2.5 0.070 0.90 32 50 1206SFS300F/32 3.0 0.032 1.20 32 50 1206SFS350F/32 3.5 0.028 1.60 32 50 0.173 (4.40) 1206SFS400F/32 4.0 0.024 2.20 32 50 0.059 (1.50) 1206SFS450F/32 4.5 0.020 3.60 32 50 1206SFS500F/32 5.0 0.016 5.30 32 50 1206SFS550F/24 5.5 0.014 6.40 24 50 1206SFS600F/24 6.0 0.011 8.50 24 60 1206SFS700F/24 7.0 0.010 10.00 24 60 1206SFS800F/24 8.0 0.009 16.90 24 60 0.038±0.008 (0.97±0.20) 0.071 (1.80) 0.057 (1.45) * Measured at ⱕ10% of rated current and 25°C ambient temperature. † Melting I2t at 0.001 sec clear time. RoHS Compliant, ELV Compliant Voltage (VDC) 1206SFS125F/63 0.020±0.010 (0.51±0.25) 112 Max. Interrupt Ratings 1206SFS100F/63 13 Recommended Pad Layout Inch (mm) Typical Electrical Characteristics Rated Nominal Nominal Current Cold DCR I2t (A) (Ω)* (A2sec)† HF Halogen Free Slow-Blow Chip Fuses Figure FS1-FS4 Family Performance Curves Figure FS1 0603SFS Average Time Current Curves 100 A E C B F G A = H I D Clear Time (s) 10 1 1.0A B = 1.5A C = 2.0A D = 2.5A E = 3.0A F = 3.5A G = 4.0A H = 4.5A I 5.0A = 0.1 0.01 0.001 1 10 100 Current (A) Figure FS2 0 0603SFS I²t vs. t Curves 10,000 1000 A = 1.0A B = 1.5A C = 2.0A D = 2.5A E = 3.0A I HG F E D F = 3.5A G = 100 C A H = 4.5A I I 2s) I2t (A B 4.0A = 13 5.0A 10 1 0.1 0 0.01 0.001 0.01 0.1 1 10 100 Time (s) Note: Curves are nominal RoHS Compliant, ELV Compliant HF Halogen Free 113 Figure FS1-FS4 Family Performance Curves ... Cont’d Figure FS3 1206SFS Average Time Current Curves A 100 B C D E F GH I J K L M N 10 A = 1.0A B = 1.2A C = 1.5A D = 2.0A E = 2.5A F = 3.0A G = 3.5A Clear Time (s) H = I 1 4.0A = 4.5A J = 5.0A K = 5.5A L = 6.0A M= 7.0A N = 8.0A 0.1 0.01 0.001 1 10 1000 100 Current (A) Figure FS4 1206SFS I²t vs. t Curves 100000 A = 10000 1000 13 1.0A H = 4.0A B = 1.25A I C = 1.5A J = D = 2.0A K = 5.5A E = 2.5A L = 6.0A F = 3.0A M= 7.0A G = 3.5A = 4.5A 5.0A G F E D C B A N = 8.0A I2t (A2s) 100 N 10 M L K J I H 1 0.1 0.01 0.001 0.01 0.1 1 Time (s) Note: Curves are nominal 114 RoHS Compliant, ELV Compliant HF Halogen Free 10 100 Slow-Blow Chip Fuses Table FS3 Environmental Specifications for Slow-Blow Chip Fuses Operating temperature Mechanical vibration Mechanical shock Thermal shock Resistance to soldering heat Solderability Moisture resistance Salt spray -55°C to +125°C Withstands 5-3000 Hz at 30 Gs when evaluated per Method 204 of MIL-STD-202 Withstands 1500 Gs, 0.5 millisecond half-sine pulses when evaluated per Method 213 of MIL-STD-202 Withstands 100 cycles from -65°C to +125°C when evaluated per Method 107 of MIL-STD-202 Withstands 60 seconds at +260°C when evaluated per Method 210 of MIL-STD-202 Meets 95% minimum coverage requirement when evaluated per Method 208 of MIL-STD-202 Withstands 10 cycles when evaluated per Method 106 of MIL-STD-202 Withstands 48-hour exposure when evaluated per Method 101 of MIL-STD-202 Table FS4 Material Specifications for Slow-Blow Chip Fuses Construction body material Termination material Fuse element Ceramic Silver, Nickel, Tin Silver Figure FS5 Thermal Derating Current for Slow-Blow Chip Fuses % De-rating Temperature Effect on Current Rating 105 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 -55 -35 -15 5 25 45 65 85 105 125 145 Maximum Operating Temperature (˚C) 13 Table FS5 Electrical Specifications for Slow-Blow Chip Fuses Insulation resistance after opening 20,000Ω minimum @ rated voltage. Fuse clearing under low voltage conditions may result in lower post-clearing insulation values. Under normal fault conditions Raychem fuses provide sufficient insulation resistance for circuit protection. Current carrying capacity Withstands 100% rated current at +25°C ambient for 4 hours when evaluated per MIL-PRF-23419. Table FS6 Packaging Information for Slow-Blow Chip Fuses Size Reel Quantity (pcs) Reel Diameter Reel Width Carrier Tape Size Tape Type Reels per Outside Shipment Box Outside Shipment Boxes per Overpack 0603 (1608) 4,000 178mm white plastic 9.0 ± 0.5mm 8.00 ± 0.10mm Plastic 5 5 1206 (3216) 3,000 178mm white plastic 9.0 ± 0.5mm 8.00 ± 0.10mm Plastic 5 5 RoHS Compliant, ELV Compliant HF Halogen Free 115 Figure FS6 Recommended Soldering Temperature Profile for Slow-Blow Chip Fuses Soldering 10s Max. Natural Cooling Temperature (˚C) 260 230 40s Max. 150-180 Preheat 60 - 120s Min. Time (s) Recommended conditions for hand soldering: 1. Using hot air rework station that can reflow the solder on both terminations at the same time is strongly recommended, do not directly contact the chip termination with the tip of soldering iron. 2. Preheating: 150°C, 60s (min). Appropriate temperature (max) of soldering iron tip/soldering time (max): 280°C /10s or 350°C / 3s. Maximum temperature of soldering iron tip/soldering time: 350°C /9s or 400°C / 8s. Table FS7 Tape and Reel Material Characteristics for Slow-Blow Chip Fuses Tolerance X ± 1mm; 0.X ± 0.5mm; 0.XX ± 0.2mm Range Performance Testing Method Min. Max. MVR ASTM D1238 3.60 4.40 Vicat softening temperature ASTM D1525 97.8 - Elasticity at break ASTM D638 50.0 - Table FS8 Tape and Reel Specifications for Slow-Blow Chip Fuses Dimension in inches (mm) Mark 13 0603 (1608) 1206 (3216) E1 0.069±0.004 (1.75±0.10) 0.069±0.004 (1.75±0.10) F 0.138±0.002 (3.50±0.05) 0.138±0.002 (3.50±0.05) W 0.318±0.004 (8.00±0.10) 0.318±0.004 (8.00±0.10) P1 0.157±0.004 (4.00±0.10) 0.157±0.004 (4.00±0.10) P0 0.157±0.004 (4.00±0.10) 0.157±0.004 (4.00±0.10) P2 0.079±0.002 (2.00±0.05) 0.079±0.002 (2.00±0.05) D0 0.059±0.004 (1.50+0.10/-0.00) 0.059±0.004 (1.50+0.10/-0.00) D1 - - 0.039 max t 0.009±0.001 (0.23±0.02) 0.009±0.001 (0.23±0.02) A0 0.036±0.004 (0.92±0.10) 0.071±0.004 (1.80±0.10) B0 0.071±0.004 (1.80±0.10) 0.138±0.004 (3.50±0.10) K0 0.033±0.004 (0.85±0.10) 0.050±0.004 (1.27±0.10) (1.00 max) Figure FS7 Taped Component Dimensions for Slow-Blow Chip Fuses P0 D0 t P2 E1 F W B0 K0 P1 D1 116 RoHS Compliant, ELV Compliant HF Halogen Free A0 Slow-Blow Chip Fuses Figure FS8 Reel Dimensions for Slow-Blow Chip Fuses Dimension Description Hub outer diameter Mark Dimensions (mm) B 60 Reel inside width W1 9 Reel outside width W2 11.4 Tape width W2 B 8 W1 Agency Approvals for Slow-Blow Chip Fuses UL File # E197536 Part Numbering System for Slow-Blow Chip Fuses 1206 SF S 400 F / 24 -2 Packaging -2 = Tape and Reel Voltage Rating (V) Special Code F = RoHS Compliant M = Marked Rated Current 050 = 0.50 Amps 400 = 4 Amps Fuse Blow Type F = Fast Acting S = Slow Blow H = High Current SF = Surface Mount Fuse Size (1206, 0603, 0402) 13 Warning : All information, including illustrations, is believed to be accurate and reliable. Users, however, should independently evaluate the suitability of and test each product selected for their application. Tyco Electronics Corporation makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics’ only obligations are those in the Tyco Electronics’ Standard Terms and Conditions of Sale for this product, and in no case will Tyco Electronics be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, Tyco Electronics reserves the right to make changes to materials or processing that do not affect compliance with any applicable specification without notification to Buyer. RoHS Compliant, ELV Compliant HF Halogen Free 117 13 118