MC33680 Dual DC−DC Regulator for Electronic Organizer The MC33680 is a dual DC−DC regulator designed for electronic organizer applications. Both regulators apply Pulse−Frequency−Modulation (PFM). The main step−up regulator output can be externally adjusted from 2.7V to 5V. An internal synchronous rectifier is used to ensure high efficiency (achieve 87%). The auxiliary regulator with a built−in power transistor can be configured to produce a wide range of positive voltage (can be used for LCD contrast voltage). This voltage can be adjusted from +5V to +25V by an external potentiometer. The MC33680 has been designed for battery powered hand−held products. With the low start−up voltage from 1V and the low quiescent current (typical 35 μA); the MC33680 is best suited to operate from 1 to 2 AA/ AAA cell. Moreover, supervisory functions such as low battery detection, CPU Power−Good signal, and back−up battery control, for lithium battery or supercap are also included in the chip. http://onsemi.com 32 32−LEAD LQFP FTB SUFFIX CASE 873A PIN CONNECTIONS & DEVICE MARKING NC VAUXBASE VAUXCHG VAUXBDV VAUXFBN NC VAUXFBP VAUXEN FEATURES: • Low Input Voltage, 1V up • Low Quiescent Current in Standby Mode: 35μA typical • PFM and Synchronous Rectification to ensure high efficiency (87% @60mA Load) VAUXSW VAUXEMR LIBATIN LIBATOUT NC VMAINGND VMAINSW VMAIN • Adjustable Main Output: +2.7V to +5V • • • • • NC DGND LIBATCL LIBATON LOWBATB PORB DGND LOWBATSEN MC33680 FTB AWLYYWW VMAINFB VBAT VBAT VDD PDELAY VREF AGND IREF • nominal 3.3V @ 100mA max, with 1.8V input Auxiliary Output Voltage: +5V to +25V +5V @ 25mA max, with 1.8V input +25V @ 15mA max, with 1.8V input Current Limit Protection Power−Good Signal with Programmable Delay Battery Low Detection Lithium Battery or Supercap Back−up 32−Pin LQFP Package 1 (Top View) APPLICATIONS: • Digital Organizer and Dictionary • Dual Output Power Supply (For MPU, Logic, Memory, LCD) • Handheld Battery Powered Device (1−2 AA/AAA cell) ORDERING INFORMATION Device © Semiconductor Components Industries, LLC, 2006 July, 2006 − Rev. 4 1 Package Shipping MC33680FTB LQFP 1250 Tray / Drypack MC33680FTBR2 LQFP 1800 / Tape & Reel Publication Order Number: MC33680/D MC33680 VBAT CMAINb 100 pF VBAT + CPOR 80 nF RIref 480 kW 8 IREF 7 AGND 6 VREF + CVDD 20 mF 5 L1 33 mH MBRA130LT1 RMAINb PDELAY 4 VDD VBAT 2 3 VBAT VMAINFB 1 1000 kW 5 VBAT 300 kW RLBa ZLC 31 COMP3 LOBAT− SEN VMAINSW 32 VMAIN 9 900 kW RLBb +ve Edge Delay senseFET VDD for Max. ON Time DGND R Q S Qb M2 CMAIN 100 mF M1 + 10 PORB Power−On Reset 11 VMAINGND DGND 30 VDD 1−SHOT x2 28 LIBATIN for Min. OFF Time R S Q DGND ILIM 1.22 V COMP1 L2 33 mH VCOMP AGND Main Regulator with Synchronous Rectifier MBRA140T3 0.5 V 25 VAUXSW +ve Edge Delay LOWBATB 12 AGND LIBATCL for Max. ON Time 0.85 V, 1.1 V LIBATON 13 15 R Q S Qb senseBJT CAUX 30 mF Q1 VCOMP Lithium Battery Backup COMP1 VAUXEMR ILIM COMP2 14 DGND 27 VBAT COMP2 Voltage Reference LIBATOUT 26 1−SHOT for Min. OFF Time Voltage Reference Current Bias & Supervisory 17 VAUXEN 18 VAUXFBP AGND Auxiliary Regulator 20 VAUXFBN 21 VAUXBDV 2200 kW RAUXb VBAT 200 kW RAUXa Figure 1. Detailed Application Block Diagram http://onsemi.com 2 22 VAUXCHG 23 VAUXBASE + MC33680 TIMING DIAGRAMS VBAT VMAINreg VMAINreg − 0.15 V T VMAIN POR ǒ Ǔ + 1.22 0.5 C por RIref tPORC PORB VAUXEN Figure 2. Startup Timing VBAT LOWBAT Threshold LOWBATB VMAIN VMAINreg − 0.5 V PORB Figure 3. Power Down Timing http://onsemi.com 3 MC33680 PIN FUNCTION DESCRIPTION Pin No. Function Type/Direction 1 VMAINFB Analog / Input 2 VBAT Power Main battery supply 3 VBAT Power Main battery supply 4 VDD Analog / Output Connect to decoupling capacitor for internal logic supply 5 PDELAY Analog / Input Capacitor connection for defining Power−On signal delay 6 VREF Analog / Output 7 AGND Analog Ground 8 IREF Analog / Input Resistor connection for defining internal current bias and PDELAY current 9 LOWBATSEN Analog / Input Resistive network connection for defining low battery detect threshold 10 DGND Digital Ground 11 PORB CMOS / Output Active LOW Power−On reset signal 12 LOWBATB CMOS / Output Active LOW low battery detect output 13 LIBATON CMOS / Input microprocessor control signal for Lithium battery backup switch, the switch is ON when LIBATON=HIGH and LIBATCL=HIGH 14 LIBATCL CMOS / Input microprocessor control signal for Lithium battery backup switch, if it is HIGH, the switch is controlled by LIBATON, otherwise, controlled by internal logic 15 DGND Digital Ground 16 NC 17 VAUXEN CMOS / Input VAUX enable, Active high 18 VAUXFBP Analog / Input Feedback pin for VAUX 19 NC 20 VAUXFBN Analog / Input 21 VAUXBDV Power 22 VAUXCHG Analog / Output test pin 23 VAUXBASE Analog / Output test pin 24 NC 25 VAUXSW Analog / Output Collector output of the VAUX power BJT 26 VAUXEMR Analog / Output Emitter output of the VAUX power BJT 27 LIBATIN Analog / Input 28 LIBATOUT Analog / Output 29 NC 30 VMAINGND Power Ground Ground for VMAIN low side switch 31 VMAINSW Analog / Input VMAIN inductor connection 32 VMAIN Analog / Output ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Description Feedback pin for VMAIN Bandgap Reference output voltage. Nominal voltage is 1.25V no connection no connection Feedback pin for VAUX VAUX BJT base drive circuit power supply no connection Lithium battery input for backup purposes Lithium battery output no connection VMAIN output http://onsemi.com 4 MC33680 ABSOLUTE MAXIMUM RATINGS (TA = 25°C, unless otherwise noted.) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Parameter Symbol Min Max Unit VBAT Vdigital Vanalog VAUXCE −0.3 −0.3 −0.3 −0.3 7.0 7.0 7.0 30 Vdc Vdc Vdc Vdc Vsyn 0.3 Vdc Operating Junction Temperature Tj (max) 150 °C Ambient Operating Temperature Ta 0 70 °C Tstg −50 150 °C Power Supply Voltage Digital Pin Voltage General Analog Pin Voltage Pin VAUXSW to Pin VAUXEMR Voltage (Continuous) Pin VMAINSW to Pin VMAIN Voltage (Continuous) Storage Temperature STATIC ELECTRICAL CHARACTERISTICS (Circuit of Figure 1, VP = 1.8V, Iload = 0 mA, TA = 0 to 70°C unless otherwise noted.) Rating Operating Supply Voltage1 VMAIN output voltage VMAIN output voltage range2 VMAIN output current3 VMAIN maximum switching frequency4 VMAIN peak coil static current limit VAUX output voltage range VAUX maximum switching frequency Symbol Min VBAT 1.0 Vmain 3.1 Vmain_range 2.7 Typ Max Unit V 3.5 V 5.0 V I3.3_1.8 200 mA Freqmax_VM 100 kHz 1.15 A 25 V 120 kHz ILIM_VM 0.85 VAUX_range 5.0 3.3 1.0 Freqmax_VL VAUX peak coil static current limit ILIM_VL 1.0 Quiescent Supply Current at Standby Mode5 Iqstandby 35 60 μA Reference Voltage @ no load A Vrefno_load 1.16 1.22 1.28 V threshold6 VLOBAT_L 0.8 0.85 0.9 V Battery Low Detect upper hysteresis threshold VLOBAT_H 1.05 1.1 1.15 V Battery Low Detect lower hysteresis PDELAY Pin output charging current IchgPDELAY 0.8 1.0 1.2 μA PDELAY Pin voltage threshold VthPDELAY 1.16 1.22 1.28 V NOTE: 1. Output current capability is reduced with supply voltage due to decreased energy transfer. The supply voltage must not be higher than VMAIN+0.6V to ensure boost operation. Max Start−up loading is typically 1V at 400 μA, 1.8V at 4.4 mA, and 2.2V at 88 mA. NOTE: 2. Output voltage can be adjusted by external resistor to the VMAINFB pin. NOTE: 3. At VBAT = 1.8V, output current capability increases with VBAT. NOTE: 4. Only when current limit is not reached. NOTE: 5. This is average current consumed by the IC from VDD, which is low−pass filtered from VMAIN, when only VMAIN is enabled and at no loading. NOTE: 6. This is the minimum of ”LOWBATB” threshold for battery voltage, the threshold can be increased by external resistor divider from ”VBAT” to ”LOWBATSEN”. http://onsemi.com 5 MC33680 DYNAMIC ELECTRICAL CHARACTERISTICS (Refer to TIMING DIAGRAMS, TA = 0 to 70°C unless otherwise noted.) Rating Symbol Minimum PORB to Control delay Max Unit 500 nS 90% Eff VMAIN , EFFICIENCY OF VMAIN (%) Eff VMAIN , EFFICIENCY OF VMAIN (%) Typ tPORC 90% 85% 80% Vin = 3V Vin = 1.8V Vin = 1.5V Vin = 1V 75% 85% 80% Iout = 10mA Iout = 60mA Iout = 100mA 75% 70% 70% 0 20 10 30 40 50 60 70 80 90 1 100 1.5 2 2.5 3 IOUT_MAIN, MAIN OUTPUT CURRENT (mA) VIN, INPUT VOLTAGE (V) Figure 4. Efficiency of VMAIN versus Output Current (VMAIN = 3.3 V, L = 33 uH, Various VIN) Figure 5. Efficiency of VMAIN versus Input Voltage (VMAIN = 3.3 V, L1 = 33 uH, Various IOUT) 80% 80% Eff VAUX , EFFICIENCY OF VAUX (%) Eff VAUX , EFFICIENCY OF VAUX (%) Min 75% 70% 65% 60% Vin = 3V Vin = 1.8V Vin = 1.5V Vin = 1V 55% 75% 70% 65% 60% Iout = 1mA Iout = 5mA Iout = 10mA Iout = 15mA 55% 50% 50% 1 3 5 7 9 11 13 15 1 1.5 2 2.5 3 IOUT_AUX, AUX OUTPUT CURRENT (mA) VIN, INPUT VOLTAGE (V) Figure 6. Efficiency of VAUX versus Output Current (VAUX = 25 V, L2 = 33 uH, Various VIN) Figure 7. Efficiency of VAUX versus Input Voltage (VAUX = 25 V, L2 = 33 uH, Various IOUT) http://onsemi.com 6 MC33680 80% Eff VAUX, EFFICIENCY OF VAUX (%) Eff VAUX, EFFICIENCY OF VAUX (%) 80% 75% 70% 65% Vin = 3V Vin = 1.8V Vin = 1.5V Vin = 1V 60% 55% 50% 70% 65% 60% Iout = 1mA Iout = 5mA Iout = 10mA Iout = 15mA 55% 50% 1 3 5 7 9 11 13 1 15 1.5 2 2.5 3 IOUT_AUX, AUX OUTPUT CURRENT (mA) VIN, INPUT VOLTAGE (V) Figure 8. Efficiency of VAUX versus Output Current (VAUX = 20 V, L2 = 33 uH, Various VIN) Figure 9. Efficiency of VAUX versus Input Voltage (VAUX = 20 V, L2 = 33 uH, Various IOUT) 85% Eff VAUX, EFFICIENCY OF VAUX (%) 85% Eff VAUX, EFFICIENCY OF VAUX (%) 75% 80% 75% 70% 65% 60% Vin = 3V Vin = 2.4V Vin = 1.8V Vin = 1.5V Vin = 1V 55% 50% 45% 40% 80% 75% Iout = 1V Iout = 5V Iout = 10V Iout = 15V Iout = 25V 70% 65% 50% 1 5 10 15 20 25 30 35 1 1.5 2 2.5 IOUT_AUX, AUX OUTPUT CURRENT (mA) VIN, INPUT VOLTAGE (V) Figure 10. Efficiency of VAUX versus Output Current (VAUX = 5 V, L2 = 82 uH, Various VIN) Figure 11. Efficiency of VAUX versus Input Voltage (VAUX = 5 V, L2 = 82 uH, Various IOUT) http://onsemi.com 7 3 MC33680 20 uS / div 10 uS / div 1: VMAIN = 3.3 V (50 mV/div, AC COUPLED) 2: Voltage at VMAINSW (1 V/div) 1: VMAIN = 3.3 V (50 mV/div, AC COUPLED) 2: Voltage at VMAINSW (1 V/div) Figure 12. VMAIN Output Ripple (Medium Load) Figure 13. VMAIN Output Ripple (Heavy Load) 20 uS / div 10 uS / div 1: VAUX = 20 V (50 mV/div, AC COUPLED) 2: Voltage at VAUXSW (10 V/div) 1: VAUX = 20 V (50 mV/div, AC COUPLED) 2: Voltage at VAUXSW (10 V/div) Figure 14. VAUX Output Ripple (Medium Load) Figure 15. VAUX Output Ripple (Heavy Load) 50 mS / div 5 mS / div 1: VMAIN from 1 V to 3.3 V (1 V/div) 2: Voltage of PORB (2 V/div) 3: Voltage of ENABLE (2 V/div) 1: VAUX from 1.8 V to 20 V (5 V/div) 2: VAUXEN (2 V/div) Figure 17. VAUX Startup Figure 16. VMAIN Startup and Power−Good Signal http://onsemi.com 8 MC33680 DETAILED OPERATING DESCRIPTION Iref + 0.5 (A) RIref General The MC33680 is a dual DC−DC regulator designed for electronic organizer applications. Both regulators apply Pulse−Frequency−Modulation (PFM). The main boost regulator output can be externally adjusted from 2.7V to 5V. An internal synchronous rectifier is used to ensure high efficiency (achieve 87%). The auxiliary regulator with a built−in power transistor can be configured to produce a wide range of positive voltage (can be used for LCD contrast voltage). This voltage can be adjusted from +5V to +25V by an external potentiometer. The MC33680 has been designed for battery powered hand−held products. With the low start−up voltage from 1V and the low quiescent current (typical 35 μA), the MC33680 is best suited to operate from 1 to 2 AA/ AAA cell. Moreover, supervisory functions such as low battery detection, CPU Power−Good signal, and back−up battery control, are also included in the chip. It makes the MC33680 the best one−chip power management solution for applications such as electronic organizers and PDAs. This bias current is used for all internal current bias as well as setting VMAIN value. For the latter application, Iref is doubled and fed as current sink at Pin 1. With external resistor RMAINb tied from Pin1 to Pin32, a constant voltage level shift is generated in between the two pins. In close−loop operation, voltage at Pin 1 (i.e. Output feedback voltage) is needed to be regulated at the internal reference voltage level, 1.22V. Therefore, the delta voltage across Pin 1 and Pin 32 which can be adjusted by RMAINb determines the Main Output voltage. If the feedback voltage drops below 1.22V, internal comparator sets switching cycle to start. So, VMAIN can be calculated as follows. VMAIN + 1.22 ) RMAINb (V) RIref From the above equation, although VMAIN can be adjusted by RMAINb and RIref ratio, for setting VMAIN, it is suggested, by changing RMAINb value with RIref kept at 480K. Since changing RIref will alter internal bias current which will affect timing functions of Max ON time (TON1 ) and Min OFF time (TOFF1 ). Their relationships are as follows; Pulse Frequency Modulation (PFM) Both regulators apply PFM. With this switching scheme, every cycle is started as the feedback voltage is lower than the internal reference. This is normally performed by internal comparator. As cycle starts, Low−Side switch (i.e. M1 in Figure 1) is turned ON for a fixed ON time duration (namely, Ton) unless current limit comparator senses coil current has reached its preset limit. In the latter case, M1 is OFF instantly. So Ton is defined as the maximum ON time of M1. When M1 is ON, coil current ramps up, so energy is being stored inside the coil. At the moment just after M1 is OFF, the Synchronous Rectifier (i.e. M2 in Figure 1) or any rectification device (such as Schottky Diode of Auxiliary Regulator) is turned ON to direct coil current to charge up the output bulk capacitor. Provided that coil current limit is not reached, every switching cycle delivers fixed amount of energy to the bulk capacitor. For higher loading, a larger amount of energy (Charge) is withdrawn from the bulk capacitor, and a larger amount of Charge is then supplied to the bulk capacitor to regulate output voltage. This implies switching frequency is increased; and vice−versa. T + 1.7 ON 1 T + 6.4 OFF 1 10 –11 10 –12 RIref (S) RIref (S) Continuous Conduction Mode and Discontinuous Conduction Mode In Figure 19, regulator is operating at Continuous Conduction Mode. A switching cycle is started as the output feedback voltage drops below internal voltage reference VREF. At that instant, the coil current is not yet zero, and it starts to ramp up for the next cycle. As the coil current ramps up, loading makes the output voltage to decrease as the energy supply path to the output bulk capacitor is disconnected. After Ton elapses, M1 is OFF, M2 is ON, energy is pumped to the bulk capacitor. Output voltage is increased as excessive charge is pumped in, then it is decreased after the coil current drops below the loading. Notice the abrupt spike of output voltage is due to ESR of the bulk capacitor. Feedback voltage can be resistor−divided down or level−shift down from the output voltage. As this feedback voltage drops below VREF, next switching cycle starts. Main Regulator Figure 18 shows the simplified block diagram of Main Regulator. Notice that precise bias current Iref is generated by a VI converter and external resistor RIref, where http://onsemi.com 9 MC33680 DETAILED OPERATING DESCRIPTION (Cont’d) VBAT CMAINb 100 pF 2 x Iref 1 L1 33uH RMAINb 1000 kOhm 31 VMAINFB VMAINSW ZLC COMP3 M2 x2 32 +ve Edge Delay 0.5 V senseFET VDD for Max. ON Time R Q S Qb + CMAIN 100 uF Iref IREF VMAIN M1 8 RIref 480 kOhm VCOMP Voltage Reference 1.22 V VMAINGND DGND 30 COMP1 VDD 1−SHOT for Min. OFF Time R Q S DGND ILIM COMP2 AGND Voltage Reference & Current Bias Main Regulator with Synchronous Rectifier AGND Figure 18. Simplified Block Diagram of Main Regulator In Figure 20, regulator is operating at Discontinuous Conduction Mode, waveforms are similar to those of Figure 19. However, coil current drops to zero before next switching cycle starts. T + SW Iroom + h TON 2 L ǒ I I + pk To estimate conduction mode, below equation can be used. T ON 1 * h Vin Vout LOAD 1* Vin 2 *I LOAD Vout ǒ Ǔ T ON T SW (S); Ǔ ) Vin 2 T ON (A) L For Discontinuous Conduction mode, provided that current limit is not reached, where, η is efficiency, refer to Figure 4 T + SW if Iroom > 0, the regulator is at Discontinuous Conduction mode if Iroom = 0, the regulator is at Critical Conduction mode where coil current just drops to zero and next cycle starts. if Iroom < 0, the regulator is at Continuous Conduction mode 2 Vin @ T ON 2@L@I LOAD @ I + Vin @ T (A) pk ON L For Continuous Conduction mode, provided that current limit is not reached, http://onsemi.com 10 Vout * 1 Ǔ ǒh@Vin (S); MC33680 Cycle Starts VREF Feedback Voltage tdl M1 ON M1 OFF M1 ON M1 OFF M1 ON M1 OFF M2 ON M2 OFF M2 ON M2 OFF M2 ON tdh M2 OFF Ipk TON Loading Current, ILOAD TSW Coil Current VMAIN + 1 V VMAIN V@SW 0V VMAIN Zoom−In Figure 19. Waveforms of Continuous Conduction Mode Cycle Starts Feedback Voltage VREF tdl M1 ON M1 OFF M1 ON M1 OFF M1 ON tdh M2 OFF M2 OFF Ipk M2 OFF TON Loading Current, ILOAD Coil Current TSW VMAIN + 1 V VMAIN VIN V@SW 0V VMAIN Zoom−In Figure 20. Waveforms of Discontinuous Conduction Mode http://onsemi.com 11 M1 OFF MC33680 DETAILED OPERATING DESCRIPTION (Cont’d) Therefore, determination on the offset voltage is essential for optimum performance. Synchronous Rectification A Synchronous Rectifier is used in the main regulator to enhance efficiency. Synchronous rectifier is normally realized by powerFET with gate control circuitry which, however, involved relative complicated timing concerns. In Figure 19, as main switch M1 is being turned OFF, if the synchronous switch M2 is just turned ON with M1 not being completely turned OFF, current will be shunted from the output bulk capacitor through M2 and M1 to ground. This power loss lowers overall efficiency. So a certain amount of dead time is introduced to make sure M1 is completely OFF before M2 is being turned ON, this timing is indicated as tdh in Figure 20. When the main regulator is operating in continuous mode, as M2 is being turned OFF, and M1 is just turned ON with M2 not being completed OFF, the above mentioned situation will occur. So dead time is introduced to make sure M2 is completed OFF before M1 is being turned ON, this is indicated as tdl in Figure 20. When the main regulator is operating in discontinuous mode, as coil current is dropped to zero, M2 is supposed to be OFF. Fail to do so, reverse current will flow from the output bulk capacitor through M2 and then the inductor to the battery input. It causes damage to the battery. So M2−voltage−drop sensing comparator (COMP3 of Figure 18) comes with fixed offset voltage to switch M2 OFF before any reverse current builds up. However, if M2 is switch OFF too early, large residue coil current flows through the body diode of M2 and increases conduction loss. Auxiliary Regulator The Auxiliary Regulator is a boost regulator, applies PFM scheme to enhance high efficiency and reduce quiescent current. An internal voltage comparator (COMP1 of Figure 21) detects when the voltage of Pin VAUXFBN drops below that of Pin VAUXFBP. The internal power BJT is then switched ON for a fixed−ON−time (or until the internal current limit is reached), and coil current is allowed to build up. As the BJT is switched OFF, coil current will flow through the external Schottky diode to charge up the bulk capacitor. After a fixed−mimimum−OFF time elapses, next switching cycle will start if the output of the voltage comparator is HIGH. Refer to Figure 21, the VAUX regulation level is determined by the equation as follows, ǒ R V + VAUXFBP @ 1 ) AUXb AUX R AUXa Ǔ (V) Where Max ON Time, TON2, and Min OFF Time, TOFF2 can be determined by the following equations. T + 1.7 10 –11 RIref (S) ON 2 T + 2.1 10 –12 RIref (S) OFF 2 As the Auxiliary Regulator control scheme is the same as the Main Regulator, equations for conduction mode, Tsw and Ipk can also be applied, However, h to be used for calculation is referred to Figures 6, 8, or 10. VBAT RAUXa 200 kOhm VREF L2 33uH RAUXb 2200 kOhm VBAT VAUXFBP 18 VAUXFBN 20 VAUXBDV VAUXSW 25 21 +ve Edge Delay senseBJT for Max. ON Time R Q S Qb + CAUX 33 uF Q1 VAUXEMR VCOMP 26 COMP1 1−SHOT for Min. OFF Time ILIM COMP2 Auxiliary Regulator AGND Figure 21. Simplified Block Diagram of Auxiliary Regulator http://onsemi.com 12 MC33680 DETAILED OPERATING DESCRIPTION (Cont’d) Current Limit for Both regulators From Figure 18 and Figure 21, sense devices (senseFET or senseBJT) are applied to sample coil current as the low−side switch is ON. With that sample current flowing through a sense resistor, sense−voltage is developed. Threshold detector (COMP2 in both Figures) detects whether the sense−voltage is higher than preset level. If it happens, detector output reset the flip−flop to switch OFF low−side switch, and the switch can only be ON as next cycle starts. Ǔ C por V + 0.85 LOBATlow ǒ Ǔ R 1 ) LBa R LBb Ǔ R 1 ) LBa R LBb (V) (V) The backup conduction path which is provided by an internal power switch (typ. 13 Ohm) can be controlled by internal logic or microprocessor. If LIBATCL is LOW, the switch, which is then controlled by internal logic, is ON when the battery is removed and VMAIN is dropped below LIBATIN by more than 100mV, and returns OFF when the battery is plugged back in. If LIBATCL is HIGH, the switch is controlled by microprocessor through LIBATON. The truth table is shown in Figure 22. During the startup period (see Figure 2), the internal startup circuitry is enabled to pump up VMAIN to a certain voltage level, which is the user−defined VMAIN output level minus an offset of 0.15V. The internal Power−Good signal is then enabled to activate the main regulator and conditionally the auxiliary regulator. Meanwhile, the startup circuitry will be shut down. The Power−Good signal block also starts to charge up the external capacitor tied from Pin PDELAY to ground with precise constant current. As the Pin PDELAY’s voltage reaches an internal set threshold, Pin PORB will go HIGH to awake the microprocessor. This delay is stated as follows; ǒ ǒ Lithium−Battery backup Power−Good Signal T + 1.22 POR 0.5 V + 1.1 LOBAThigh Efficiency and Output Ripple For both regulators, when large values are used for feedback resistors (> 50kOhm), stray capacitance of pin 1 (VMAINFB) and pin 20 (VAUXFBN) can add ”lag” to the feedback response, destabilizing the regulator and creating a larger ripple at the output. From Figure 1, ripple of Main and AUX regulator can be reduced by capacitors in parallel with RMAINb, RAUXa and RAUXb ranging from 100pF to 100nF respectively. Reducing the ripple is also with improving efficiency, system designers are recommended to do experiments on capacitance values based on the PCB design. RIref (S) From Figure 3, if, by any chance, VMAIN is dropped below the user−defined VMAIN output level minus 0.5V, PORB will go LOW to indicate the OUTPUT LOW situation. And, the IC will continue to function until the VMAIN is dropped below 2V. Bypass Capacitors If the metal lead from battery to coils are long, its stray resistance can put additional power loss to the system as AC current is being conducted. In that case, bypass capacitors should be placed closely to the coil, and connected from VBAT to ground. This reduces AC component of coil current passing through the long metal lead, thus minimizing that portion of power loss. Low−Battery−Detect The Low−Battery−Detect block is actually a voltage comparator. Pin LOWBAT is LOW, if the voltage of external Pin LOWBATSEN is lower than 0.85V. The IC will neglect this warning signal. Pin LOWBAT will become HIGH, if the voltage of external Pin LOWBATSEN is recovered to more than 1.1V. From Figure 1, with external resistors RLBa and RLBb, thresholds of Low−Battery−Detect can be adjusted based on the equations below. ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ LIBATCL LIBATON Action 0 X The switch is ON when the battery is removed and VMAIN is dropped below LIBATIN by more than 100mV; The switch is OFF when the battery is plugged in. 1 0 The switch is OFF 1 1 The switch is ON Figure 22. Lithium Battery Backup Control Truth Table http://onsemi.com 13 MC33680 PACKAGE DIMENSIONS 32−LEAD LQFP PLASTIC PACKAGE CASE 873A−02 ISSUE A A 4X 25 BASE METAL −U− B F V DETAIL Y 17 8 9 9 V1 D J SECTION AE−AE 4X −Z− ÉÉ ÉÉ ÉÉ M N 1 −T− B1 AC T−U Z 0.20 (0.008) AB T−U Z 0.20 (0.008) 32 A1 0.20 (0.008) AC T−U Z S1 −T−, −U−, −Z− S DETAIL AD G −AB− SEATING PLANE −AC− 0.10 (0.004) AC AE 8X M_ P R AE C E W K Q_ X DETAIL AD GAUGE PLANE H 0.250 (0.010) DETAIL Y NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. DATUM PLANE −AB− IS LOCATED AT BOTTOM OF LEAD AND IS COINCIDENT WITH THE LEAD WHERE THE LEAD EXITS THE PLASTIC BODY AT THE BOTTOM OF THE PARTING LINE. 4. DATUMS −T−, −U−, AND −Z− TO BE DETERMINED AT DATUM PLANE −AB−. 5. DIMENSIONS S AND V TO BE DETERMINED AT SEATING PLANE −AC−. 6. DIMENSIONS A AND B DO NOT INCLUDE MOLD PROTRUSION. ALLOWABLE PROTRUSION IS 0.250 (0.010) PER SIDE. DIMENSIONS A AND B DO INCLUDE MOLD MISMATCH AND ARE DETERMINED AT DATUM PLANE −AB−. 7. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. DAMBAR PROTRUSION SHALL NOT CAUSE THE D DIMENSION TO EXCEED 0.520 (0.020). 8. MINIMUM SOLDER PLATE THICKNESS SHALL BE 0.0076 (0.0003). 9. EXACT SHAPE OF EACH CORNER MAY VARY FROM DEPICTION. DIM A A1 B B1 C D E F G H J K M N P Q R S S1 V V1 W X MILLIMETERS MIN MAX 7.000 BSC 3.500 BSC 7.000 BSC 3.500 BSC 1.400 1.600 0.300 0.450 1.350 1.450 0.300 0.400 0.800 BSC 0.050 0.150 0.090 0.200 0.500 0.700 12_ REF 0.090 0.160 0.400 BSC 1_ 5_ 0.150 0.250 9.000 BSC 4.500 BSC 9.000 BSC 4.500 BSC 0.200 REF 1.000 REF INCHES MIN MAX 0.276 BSC 0.138 BSC 0.276 BSC 0.138 BSC 0.055 0.063 0.012 0.018 0.053 0.057 0.012 0.016 0.031 BSC 0.002 0.006 0.004 0.008 0.020 0.028 12_ REF 0.004 0.006 0.016 BSC 1_ 5_ 0.006 0.010 0.354 BSC 0.177 BSC 0.354 BSC 0.177 BSC 0.008 REF 0.039 REF ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. 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