Mount Power Supply Technical Information PMC-24V300W1BA 24V 300W 1 Phase Features: Full aluminium casing for lightweight and corrosion resistant handling Ease of wire connection to Terminals Remote On/Off function Remote Sense Function Built-In 12V STANDBY Active PFC Function, PF> 0.96 Universal AC input Overload protection Over voltage protection Thermal protection MTBF:>700,000hrs Efficiency> 87%typ. Expected life time: 10 years 2 year warranty RoHS compliant PMC-24V300W1BA Summary The new Hi-End series with Remote Sense Function & 12V STANDBY / 0.5A Enclosed Power Supply is the latest offering from one of the world’s largest power supply manufacturers and solution providers - Delta. The product range offers a nominal output voltage of 24V, a wide temperature range from -10°C to +70°C and a highly dependable minimum holdup time. The state-of-the-art design is made to withstand harsh industrial environments. What makes the product stands out from the crowd is its lightweight full aluminum body design which can withstand shock and vibration according to IEC60068-2. 1/1 3/21/2011 Delta’s Panel Mount Power Supply also offers overvoltage and overload protection. Using a wide input voltage range design, it is compatible worldwide. The input also includes DC operating voltage from 120-375Vdc. Best of all, this excellent design and quality does not come with a big price tag. Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Technical Data PMC-24V300W1BA 1.) Input Data Nominal AC Input Voltage 100 - 240VAC Input Voltage range 85 - 264VAC Nominal AC Input Frequency 50Hz AC Input Frequency 47 - 63Hz DC Input Voltage Range 120 – 375VDC Max. Input Current 5.0A Max.(4.0A @ 115VAC, 2.0A @ 230VAC) Efficiency > 87% @ 230VAC, > 86% @ 115VAC Max. Inrush current limitation.(Cold Start) < 35A @ 115VAC, < 70A @ 230VAC Leakage Current < 1.0mA @ 240VAC Transient surge voltage protection VARISTOR Input fuse, internal (device protection) T 6.3 AH / 250V Recommended backup fuse: Power circuit-breaker characteristic 10A,16A : B 2.) Output Data (24VDC) Max. Output Power Nominal Output Voltage Tolerance Output Voltage Adjust Range Nominal Output Current Line Regulation Load Regulation Startup with capacitive loads Residual Ripple Voltage (20MHz BW @ 25°C) Total PARD (Peak switching 20MHz BW @ nominal values) Power Derating above +50°C ambient Temp. Rise Time Start-Up Time Main Buffering (Hold-Up Time ,Power failure bypass) Dynamic Response (Overshoot & Undershoot O/P Voltage) Parallel connection (Redundancy) Surge voltage protection against internal surge voltages 300W 24 VDC +/- 2% (Initial Set Point tolerance) 22 – 28 VDC 12.5 A < 0.5% Typical @ 85 to 264VAC input, 100% load < 0.5% Typical @ rated input, 0 to 100% load Max 8,000µF (@ Nominal Input Voltage & Nominal O/P Voltage,25°C) < 100mVpp. < 150mVpp. Derated Linearly 2.5% / °C < 30 ms @ full load, 25°C < 1.0 s @ full load, 25°C > 15ms @ 115VAC & 230Vac, 25°C +/-5% of 0% - 100% load. YES ,with External Diode or Redundancy module (DRR-20A or DRR-40A) YES 3.) Protection (24VDC) Over Voltage Protection Over load Protection Over current Protection Over Temperature Protection Short Circuit Protection > 32V +/-10%, SELV output, Non-Latching (Auto recovery). > 120% of rated load current, Auto Recovery (Hicc-up Mode). > 120% of rated load current, Auto Recovery (Hicc-up Mode). > 50°C Ambient Temp @ Max Load. Non-Latching (Auto-recovery. Bouncing mode and recovers automatically when the fault is removed. 4.) Output Data (12Vaux) Max. Output Power Nominal Output Voltage Tolerance Output Voltage Adjust Range Nominal Output Current Line Regulation Load Regulation Total PARD (Peak switching 20MHz BW @ nominal values) Power Derating above +50°C ambient Temp. Rise Time Start-Up Time Main Buffering (Hold-Up Time ,Power failure bypass) Dynamic Response (Overshoot & Undershoot O/P Voltage) Surge voltage protection against internal surge voltages 6W 12 VDC +/- 5% (Initial Set Point tolerance) 11.4 – 12.6 VDC 0.5 A < 0.5% Typical @ 85 to 264VAC input, 100% load < 0.5% Typical @ rated input, 0 to 100% load < 200mVpp. Derated Linearly 2.5% / °C < 30 ms @ full load, 25°C < 1.0 s @ full load, 25°C > 15ms @ 115VAC & 230Vac, 25°C +/-5% of 0% - 100% load. YES 5.) Protection (12Vaux) Over Voltage Protection Over load Protection Over current Protection Over Temperature Protection Short Circuit Protection > 16V +/-15%, SELV output, Non-Latching (Auto recovery). > 120% of rated load current, Auto Recovery (Hicc-up Mode). > 120% of rated load current, Auto Recovery (Hicc-up Mode). > 50°C Ambient Temp @ Max Load. Non-Latching (Auto-recovery. Bouncing mode and recovers automatically when the fault is removed. 2/2 3/21/2011 Rev: 01, Panel Mount Power Supply 5.) Environmental Ambient temperature (Operating) Technical Information PMC-24V300W1BA Ambient temperature (Storage) Humidity Operation Shock Test (in all directions) Vibration (in all X,Y,Z direction) (Non-Operating) Bump MTBF Expected Life Time RoHS Compliant Altitude (Operating) Degree of protection Class of protection Pollution degree Climatic class -20°C to +50°C, with operation to 70°C possible with a linear derating to 50% of nominal power from 50°C. -25°C to 85°C < 95% RH non-condensing 30G (300m/S2) according to IEC60068-2-27 2 10 to 150Hz @ 50m/S (5G peak) according to IEC 60068-2-6. Note: all figures quoted are amplitudes (peak values). IEC/EN 60068-2-29; 11ms/ 10gn > 700,000 Hours. 10 years. Yes, RoHS directive, WEEE directive @ 3,000 Meters IP20 Class I with PE connection 2 3K3 according to EN 60721 5.) Mechanical Data Dimension Cooling System Input Terminal & Output Terminal Mounting Rail Connection Input wire size Output wire size Indicator Type of housing Weight 199 mm X 105 mm X 41 mm (L X W X H) Fan Cooling (Built-in DC Fan) Terminal Block 7 pin (300VAC, 20A) Standard T35 Mounting Rail (35mm) EN60715 Screw Terminal AWG 20-16 AWG 20-16 Green LED “DC OK” LED (Same LED will Flicker upon fault) Aluminium 0.820Kg 6.) Certification/Safety Standards EMI : Immunity to interference according to EN 61000-6-2 EN 61000-4-2 1) Discharge of static electricity (ESD): Air Discharge/Contact discharge: EN 61000-4-3 1) Housing: Radiate Field Immunity Frequency/Field intensity: EN 61000-4-4 1) Fast transients (Burst Immunity): IEC 61000-4-5 1) Surge voltage Immunity: Common Mode/Differential Mode: EN 61000-4-6 1) I/O: Conducted Immunity Frequency / Uo: 1) EN 61000-4-8 Power frequency magnetic field: 2) EN 61000-4-11 Voltage dips: EMC : Noise emission according to EN 61000-6-3 Emitted radio interface Radio interference voltage Galvanic Isolation : Input / output type test/routine test : Input / PE type test/routine test : output / PE type test/routine test : Electrical equipment of machines Electronic equipment for use in electrical power Installations Safety entry low voltage Electrical Safety for Information technology equipment Electrical Safety for Industrial Control Equipment Protection against electric shock Conformance with EMC guideline 2004/108/EC and for low voltage guideline 2006/95/EC : LEVEL 4 15 KV / 8 KV LEVEL 3 80MHz - 1GHz / 10V/M with 1kHz tone / 80% modulation. 4) LEVEL 3 / 2KV LEVEL 3 2 KV3) / 1 KV4) LEVEL 3 0.15MHz - 80MHz / 10Vrms. LEVEL 3 : 10A/Meter 100% dip, Input: Main Buffering > 20ms.Self Recoverable FCC Title 47, Class B / EN55022, CISPR22, CISPR11, CLASS B5 FCC Title 47, Class B / EN55022, CISPR22, CISPR11, CLASS B5 3KVAC 1.5KVAC 0.5KVAC EN60950-1 and IEC60204-1(With overvoltage category III) EN50178 and IEC62103 PELV (EN60204), SELV (EN60950) UR/cUR recognize to UL60950-1 and CSA C22.2 No.60950-1,SIQ,CCC CB test certificate and report to IEC60950-1/EN60950-1 CE (EMC and Low Voltage directive) DIN 57100-410 Compliant with following standards : IEC60950-1/EN60950-1 : 2006/95/EC (Low Voltage Directive) EN55011 Class B : 2004/108/EC (EMC Directive) EN55022 Class B EN55011 corresponds to CISPR11 / EN55022 corresponds to CISPR22 / EN 61000 corresponds to IEC 61000 1) Criterion A: Normal operating behavior within the defined limits. 2) Criterion B: Temporary impairment to operational behavior that is corrected by the device itself. 3) Symmetrical: Conductor to conductor. 4) Asymmetrical: Conductor to ground. 5) Class B: Area of application industry and residential. 3/3 3/21/2011 Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Numbering for Panel Mount Power Supply For example: PMC-24V300W1BA XX X XXXX XXXX X XX XX X XXXX XXXX X XX XX………………….Product Type XXXX……………Watt PM Panel Mount XX X XXXX XXXX X XX X………………….Model C Enclose Power Supply 035W 050W 075W 100W 150W 35 Watt 50 Watt 75 Watt 100 Watt 150 Watt XX X XXXX XXXX X XX X………………….Phase XX X XXXX XXXX X XX XXXX………………….Voltage 24V 1 3 1 Phase 3 Phase 24 Voltage XX X XXXX XXXX X XX XX………………….Variation (Eg, Customer, material,Etc.) BA 4/4 3/21/2011 Delta standard – product With Vsb Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Block Diagrams/Connections: Block Diagram of Power Supply PMC-24V300W1BA 5/5 3/21/2011 Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Engineering Data Derating Curve PMC-24V300W1BA Note: 1. Do not use the Power Supply in areas outside the shaded portion as shown in the above graph, internal parts may occasionally deteriorate or be damaged. 2. For the power derating refer above graph ambient temperature > 50°C, the output capacity has to be reduced by 2.5% per Kelvin increase in temperature. If the output capacity is not reduced when Amb > 50°C device will run into thermal protection by switching off i.e. device will go in bouncing mode and will recover when 6/6 3/21/2011 Amb is lowered or load is reduced as far as necessary to keep device in working condition. 3. If the power supply has to be mounted in any other direction please contact your service provider. 4. In order for the device to function in the manner intended, it is also necessary to observe lateral spacing of 2 cm to other modules. 5. Depending on the ambient temperature and load of the device, the temperature of the housing can become very high! Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Mechanical drawing 7/7 3/21/2011 Rev: 01, Panel Mount Power Supply 8/8 3/21/2011 Technical Information PMC-24V300W1BA Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Over Load Protection The Power Supply is provided with an overload protection (OLP/OCP) function which protects the power supply from possible damage by over current. Additionally power supply also has over temperature protection (OTP) in case the over load condition persists for a longer duration and is below the overload trigger point but > 100% load. Typically the over load current (IOL) is > ISURGE (120%) output voltage will start drooping down when the power supply reaches max power limit and will run into bouncing mode when the output reaches UVLO (under voltage point). The output voltage will recover automatically when the overload condition is removed. Short Circuit Protection The Power Supply also has a short circuit protection which is in line with the overload protection and activates whenever there is a short across the output voltage, output goes in bouncing mode and remains until the fault is removed. Over Temperature Protection Additionally power supply also has over temperature protection (OTP) as mentioned above this OTP comes into picture when the over load condition persists for a longer duration and the output current level is below the overload trigger point but > 100% load. Also in the event of a higher ambient operating condition with 100% load the power supply will run into OTP when the Ambient temperature is > 55°C. The protection is self recoverable when activated output voltage bounces until the operating ambient temperature of the power supply is reduced or the power supply is used within its power derating curve. 9/9 3/21/2011 Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Over Voltage protection (24V) The Power Supply is protected by Over voltage in the event that power supply feedback circuit fails the output voltage will not be > 32V, +10% under any Line/Load and operating ambient conditions. The unique feature about this over voltage protection (OVP) is that power supply doesn’t shut down but goes Hicc-up mode (Auto recovery) which is 32V, +/-10%. The power supply output voltage will recover back to 24Vdc once the fault condition is removed. Over Voltage protection (12Vsb) The Power Supply is protected by Over voltage in the event that power supply feedback circuit fails the output voltage will not be > 16V +10% under any Line/Load and operating ambient conditions. The unique feature about this over voltage protection (OVP) is that power supply doesn’t shut down but goes Hicc-up mode (Auto recovery) which is 16V +10%, -5%. The power supply output voltage will recover back to 12Vdc once the fault condition is removed. 10/10 3/21/2011 Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Inrush Current, Start Up Time, Output Hold Up Time Inrush Current, Inrush current is the first surge current seen on the input side when AC input is applied to the power supply. It is the first pulse captured; see a typical picture for the Inrush current as seen in the power supply. Start Up Time, Start up time is measured from the point AC input is applied and the o/p voltage reaches within 90% of its set value. See picture below for a typical start up time characteristic of a power supply. Rise Time, Rise time is the time needed for o/p voltage to rise from 10% of its set value to 90% of its set value. See the picture below for a typical rise time measurement in a power supply. Hold Up Time, Hold time is the time when the AC input collapses and o/p voltage retains regulation for a certain period of time is called as hold up time. See in the picture below a typical hold up time characteristic of a power supply. The hold time is measured until the o/p voltage remains in regulation hence it measured until the o/p voltage reaches 95% of its set value. Output Voltage Adjust The 24VDC connection is made using the "+" and "–" screw connections. At the time of delivery, the output voltage is 24VDC. The output voltage can be set from 22 to 28VDC on the potentiometer seen as Adjust on the front panel of each power supply. 11/11 3/21/2011 Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Dynamic Load Additionally power supply is capable of dynamic change of load from 0% to 100% with o/p voltage within +5% of regulation limits. See below the dynamic behavior of the PSU. Redundancy & Parallel Operation with Oring Diode See below figure for a typical Redundant/Parallel operation of PSU using CliQ series power supplies. The 2 power supplies PSU1 & PSU 2 are connected thru a twin diode where Anode1 A1 is connected to the +Ve i.e. 24V of PSU1 and Anode2 A2 is connected to the +Ve i.e. 24V of PSU2 and the output ground GND are shorted together. The output of these 2 power supplies PSU1 & PSU2 is drawn from the Cathode K of the twin diode thus making the power supply work in Redundant/Parallel operation. Redundant Operation: When 2 power supplies are connected in below manner the power supply PSU1 or PSU2 whichever has higher output voltage takes the max load and the other PSU is operating in standby (@No Load) in case of failure on PSU1, PSU2 takes over the load from PSU1 and supplies the required power to end system. 12/12 3/21/2011 Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Redundant / Parallel Operation with External Oring Diode 13/13 3/21/2011 Rev: 01, Panel Mount Power Supply Technical Information PMC-24V300W1BA Parallel Operation: When 2 power supplies are also connected in the above manner they can share the Load provided following steps are taken. Step 1: Measure the o/p voltages @ NL measured from A1 to Gnd i.e. VA1 to Gnd of PSU1 and VA2 to Gnd of PSU2. If the voltages are not same follow step 2, if the o/p voltages are same skip step 2 and move to step 3. Step 2: Adjust the o/p voltages with the help of VR available on the front panel of the PSU marked as ADJUST for both PSU1 and PSU2 at the same level for e.g. if PSU1 o/p is measuring 24.15Vdc and PSU2 is measuring 24.25Vdc adjust the o/p voltage of either PSU1 close to 24.25Vdc or adjust the o/p voltage of PSU2 close to 24.15Vdc. Step 3: Connect the PSU to the end system load and measure the o/p voltages from A1 to Gnd i.e. VA1 to Gnd of PSU1 and VA2 to Gnd of PSU2. Ensure that o/p voltages are same even after the 2 power supplies are connected to load. If not then adjust them with the VR available on Front panel. A tolerance of + 25mV would be acceptable. Note: 1. If the o/p voltage of any 1 power supply i.e. PSU1 or PSU2 is higher that power supply will take the initial load and also share the maximum load. 2. If the o/p voltages adjusted are same then an equal load current sharing between the 2 power supplies can be achieved. 3. The Oring diode must be of an appropriate rating, recommended rating of Oring Diode is minimum 4 times of the output load current and minimum reverse voltage rating of 45Vrr. 4. A suitable HS is also advised to ensure that oring Diode is not over heated and damaged. 14/14 3/21/2011 Rev: 01,