FEATURES High efficiency : 94.7% @ 11.8V/18A Size: 57.9x36.8x11.2mm (2.28”x1.45”x0.44”) (w/o heat spreader) 57.9*36.8*12.7mm(2.28”*1.45”0.50”) (with heat spreader) Standard footprint Industry standard pin out Fixed frequency operation Input UVLO, Output OCP, OVP, OTP Hiccup output over current protection (OCP) Hiccup output over voltage protection (OVP) Auto recovery OTP and UVLO 2250V isolation and basic insulation No minimum load required ISO 9001, TL 9000, ISO 14001, QS9000, OHSAS18001 certified manufacturing facility UL/cUL 60950-1 (US & Canada) recognized Delphi Series Q48SE, Quarter Brick Family DC/DC Power Modules: 38~75V in, 11.8V/18A out, 216W OPTIONS The Delphi series Q48SE12018, quarter brick, 38~75V input, single output, Latched over voltage protection isolated DC/DC converter is the latest offering from a world leader in power Positive On/Off logic system and technology and manufacturing ― Delta Electronics, Inc. This Heat spreader available for extended operation. product provides up to 216 watts of power in an industry standard footprint and pin out. With creative design technology and optimization of component placement, these converters possess outstanding electrical and thermal performances, as well as extremely high reliability under highly stressful operating conditions. The Q48SE12018 12V offers more than 94.7% high efficiency at 18A full load. The Q48SE12018 is fully protected from abnormal input/output voltage, current, and temperature conditions and meets all APPLICATIONS safety requirements with basic insulation. Telecom / Datacom Wireless Networks Optical Network Equipment Server and Data Storage Industrial / Testing Equipment DATASHEET DS_Q48SE12018_06242013 TECHNICAL SPECIFICATIONS (TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted; PARAMETER NOTES and CONDITIONS Q48SE12018 (Standard) Min. ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous Transient Operating Ambient Temperature Storage Temperature Input/Output Isolation Voltage INPUT CHARACTERISTICS Operating Input Voltage Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Hysteresis Voltage Maximum Input Current No-Load Input Current Off Converter Input Current Inrush Current (I2t) Input Reflected-Ripple Current Input Voltage Ripple Rejection OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Load Over Line Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception DYNAMIC CHARACTERISTICS Output Voltage Current Transient Positive Step Change in Output Current Negative Step Change in Output Current Settling Time (within 1% Vout nominal) Turn-On Transient Start-Up Time, From On/Off Control Start-Up Time, From Input Maximum Output Capacitance EFFICIENCY 100% Load 60% Load ISOLATION CHARACTERISTICS Input to Output Isolation Resistance Isolation Capacitance FEATURE CHARACTERISTICS Switching Frequency ON/OFF Control, Negative Remote On/Off logic Logic Low (Module On) Logic High (Module Off) ON/OFF Control, Positive Remote On/Off logic Logic Low (Module Off) Logic High (Module On) ON/OFF Current (for both remote on/off logic) Leakage Current (for both remote on/off logic) Output Over-Voltage Protection GENERAL SPECIFICATIONS MTBF(without heat spreader) Weight(without heat spreader) Weight(with heat spreader) 100ms -40 -55 ( Without heat spreader) DS_Q48SE12018_06242013 Max. Units 80 100 85 125 2250 Vdc Vdc °C °C Vdc 38 48 75 Vdc 32.0 30.0 34.0 32.0 2 36.0 34.0 Vdc Vdc Vdc A mA mA A2s mA dB 100% Load, 38Vin Vin=48V, Io=0A Vin=48V, Io=0A 150 10 9 P-P thru 12µH inductor, 5Hz to 20MHz 120 Hz 10 -30 1 Vin=48V, Io=0, Tc=25°C Vin=48V, Io=Io,min to Io,max Vin=38V to 75V, Io=Io min Vin=48V , Tc=-40°C to 85°C over sample load, line and temperature 5Hz to 20MHz bandwidth Full Load, 1µF ceramic, 10µF tantalum Full Load, 1µF ceramic, 10µF tantalum Output Voltage 10% Low 11.67 11.8 11.92 Vdc ±30 ±50 ±100 ±80 11.44 12.16 mV mV mV Vdc 0 110 120 50 18 140 mV mV A % 48V, 10µF Tan & 100µF Ceramic load cap, 0.1A/µs 50% Io.max to 75% Io.max 75% Io.max to 50% Io.max 300 300 300 mV mV µs 70 80 ms ms µF Low ESR CAP (OSCON), 100% Load; 6000 Vin=48V Vin=48V 94.7 94.5 % % 2250 1000 Vdc MΩ pF 160 kHz 10 Von/off at Ion/off=1.0mA Von/off at Ion/off=0.0 µA Von/off at Ion/off=1.0mA Von/off at Ion/off=0.0 µA Ion/off at Von/off=0.0V Logic High, Von/off=15V Over full temp range; % of nominal Vout 0 2 0.8 50 V V 0 2 0.8 50 1 50 140 V V mA uA % 115 Io=80% of Io, max; Tc=25°C;Airflow=300LFM Refer to Figure 18 for Hot spot 1 location (48Vin,80% Io, 200LFM,Airflow from Vin+ to Vin-) Refer to Figure 20 for Hot spot 2 location Over-Temperature Shutdown (With heat spreader) (48Vin,80% Io, 200LFM,Airflow from Vin+ to Vin-) Over-Temperature Shutdown ( NTC resistor ) Refer to Figure 18 for NTC resistor location Note: Please attach thermocouple on NTC resistor to test OTP function, the hot spots’ temperature is just for reference. Over-Temperature Shutdown Typ. 3.49 50.5 65.5 M hours grams grams 127 °C 121 °C 125 °C 2 ELECTRICAL CHARACTERISTICS CURVES Figure 1: Efficiency vs. load current for minimum, nominal, and maximum input voltage at 85°C. Figure 2: Power dissipation vs. load current for minimum, nominal, and maximum input voltage at 85°C. 6.5 6 INPUT CURRENT (A) 5.5 5 4.5 4 3.5 3 2.5 2 30 35 40 45 50 55 60 INPUT VOLTAGE (V) 65 70 75 Figure 3: Typical full load input characteristics at room temperature. DS_Q48SE12018_06242013 3 ELECTRICAL CHARACTERISTICS CURVES For Negative Remote On/Off Logic Figure 4: Turn-on transient at zero load current) (20ms/div). Top Trace: Vout; 5V/div; Bottom Trace: ON/OFF input: 2V/div. Figure 5: Turn-on transient at full rated load current (20 ms/div). Top Trace: Vout: 5V/div; Bottom Trace: ON/OFF input: 2V/div. For Input Voltage Start up Figure 6: Turn-on transient at zero load current (20 ms/div). Top Trace: Vout; 5V/div; Bottom Trace: input voltage: 30V/div. DS_Q48SE12018_06242013 Figure 7: Turn-on transient at full rated load current (20 ms/div). Top Trace: Vout; 5V/div; Bottom Trace: input voltage: 30V/div. 4 ELECTRICAL CHARACTERISTICS CURVES Figure 8: Output voltage response to step-change in load current (75%-50% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF, tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout; 100mV/div; Bottom Trace: output current: 10A/div; Time: 200us/div Figure 9: Output voltage response to step-change in load current (50%-75% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF, tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout; 100mV/div; Bottom Trace: output current: 10A/div; Time: 200us/div Figure 10: Test set-up diagram showing measurement points for Input Terminal Ripple Current and Input Reflected Ripple Current. Note: Measured input reflected-ripple current with a simulated source Inductance (LTEST) of 12 μH. Capacitor Cs offset possible battery impedance. Measure current as shown above. Figure 11: Input Terminal Ripple Current, ic, at full rated output current and nominal input voltage with 12µH source impedance and 33µF electrolytic capacitor (200 mA/div，2us/div). DS_Q48SE12018_06242013 5 ELECTRICAL CHARACTERISTICS CURVES Figure 12: Input reflected ripple current, is, through a 12µH source inductor at nominal input voltage and rated load current (20 mA/div，2us/div). Figure 13: Output voltage noise and ripple measurement test setup. 14 OUTPUT VOLTAGE (V) 12 10 8 6 4 2 0 0 4 8 12 16 20 24 OUTPUT CURREN (A) Figure 14: Output voltage ripple at nominal input voltage and rated load current (Io=18A)(20 mV/div, 2us/div) Load capacitance: 1µF ceramic capacitor and 10µF tantalum capacitor. Bandwidth: 20 MHz. DS_Q48SE12018_06242013 Figure 15: Output voltage vs. load current showing typical current limit curves and converter shutdown points. 6 DESIGN CONSIDERATIONS Input Source Impedance The impedance of the input source connecting to the DC/DC power modules will interact with the modules and affect the stability. A low ac-impedance input source is recommended. If the source inductance is more than a few μH, we advise adding 100μF electrolytic capacitor (ESR < 0.7 Ω at 100 kHz) mounted close to the input of the module to improve the stability. Layout and EMC Considerations Delta’s DC/DC power modules are designed to operate in a wide variety of systems and applications. For design assistance with EMC compliance and related PWB layout issues, please contact Delta’s technical support team. An external input filter module is available for easier EMC compliance design. Below is the reference design for an input filter tested with Q48SE12018XXXX to meet class B in CISSPR 22 Schematic and Components List CX1,CX2 is 1000nF ceramic caps; Cin1 is 100nF ceramic cap; Cin2 is 100uF ceramic cap; CY1,CY2 is 0.1uF ceramic caps; L1 is common-mode inductor,L1=809uH Test Result: Vin=48V, Io=18A quasi peak mode average mode Safety Considerations The power module must be installed in compliance with the spacing and separation requirements of the end-user’s safety agency standard, i.e., UL60950-1, CAN/CSA-C22.2, No. 60950-1 and EN60950-1+A11 and IEC60950-1, if the system in which the power module is to be used must meet safety agency requirements. DS_Q48SE12018_06242013 Basic insulation based on 75 Vdc input is provided between the input and output of the module for the purpose of applying insulation requirements when the input to this DC-to-DC converter is identified as TNV-2 or SELV. An additional evaluation is needed if the source is other than TNV-2 or SELV. When the input source is SELV circuit, the power module meets SELV (safety extra-low voltage) requirements. If the input source is a hazardous voltage which is greater than 60 Vdc and less than or equal to 75 Vdc, for the module’s output to meet SELV requirements, all of the following must be met: The input source must be insulated from the ac mains by reinforced or double insulation. The input terminals of the module are not operator accessible. If the metal baseplate is grounded, the output must be also grounded. A SELV reliability test is conducted on the system where the module is used, in combination with the module, to ensure that under a single fault, hazardous voltage does not appear at the module’s output. When installed into a Class II equipment (without grounding), spacing consideration should be given to the end-use installation, as the spacing between the module and mounting surface have not been evaluated. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. This power module is not internally fused. To achieve optimum safety and system protection, an input line fuse is highly recommended. The safety agencies require a normal-blow fuse with 30A maximum rating to be installed in the ungrounded lead. A lower rated fuse can be used based on the maximum inrush transient energy and maximum input current. Soldering and Cleaning Considerations Post solder cleaning is usually the final board assembly process before the board or system undergoes electrical testing. Inadequate cleaning and/or drying may lower the reliability of a power module and severely affect the finished circuit board assembly test. Adequate cleaning and/or drying is especially important for un-encapsulated and/or open frame type power modules. For assistance on appropriate soldering and cleaning procedures, please contact Delta’s technical support team. 7 FEATURES DESCRIPTIONS Over-Current Protection The modules include an internal output over-current protection circuit, which will endure current limiting for an unlimited duration during output overload. If the output current exceeds the OCP set point, the modules will automatically shut down (hiccup mode). The on/off signal should be longer than 120us, module will not response to the less than 120us on/off signals. It is better for customer to use on/off signal much longer than 120us, DC level on/off signal is suggested. The modules will try to restart after shutdown. If the overload condition still exists, the module will shut down again. This restart trial will continue until the overload condition is corrected. Over-Voltage Protection Figure 16: Remote on/off implementation The modules include an internal output over-voltage protection circuit, which monitors the voltage on the output terminals. If this voltage exceeds the over-voltage set point, the protection circuit will constrain the max duty cycle to limit the output voltage, if the output voltage continuously increases the modules will shut down, and then restart after a hiccup-time (hiccup mode). There is an option of latch mode. Please contact with Delta if needed. Over-Temperature Protection The over-temperature protection consists of circuitry that provides protection from thermal damage. If the temperature exceeds the over-temperature threshold the module will shut down. The module will restart after the temperature is within specification. Remote On/Off The remote on/off feature on the module can be either negative or positive logic. Negative logic turns the module on during a logic low and off during a logic high. Positive logic turns the modules on during a logic high and off during a logic low. Remote on/off can be controlled by an external switch between the on/off terminal and the Vi (-) terminal. The switch can be an open collector or open drain. For negative logic if the remote on/off feature is not used, please short the on/off pin to Vi (-). For positive logic if the remote on/off feature is not used, please leave the on/off pin to floating. DS_Q48SE12018_06242013 8 THERMAL CONSIDERATIONS Thermal management is an important part of the system design. To ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. Convection cooling is usually the dominant mode of heat transfer. Hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel. Thermal Testing Setup Delta’s DC/DC power modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. This type of equipment commonly uses vertically mounted circuit cards in cabinet racks in which the power modules are mounted. The following figure shows the wind tunnel characterization setup. The power module is mounted on a test PWB and is vertically positioned within the wind tunnel. The space between the neighboring PWB and the top of the power module is constantly kept at 6.35mm (0.25’’). PWB FANCING PWB MODULE 50.8(2.00") AIR VELOCITY AND AMBIENT TEMPERATURE SURED BELOW THE MODULE AIR FLOW Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches) Figure 17: Wind tunnel test setup Thermal Derating Heat can be removed by increasing airflow over the module. To enhance system reliability, the power module should always be operated below the maximum operating temperature. If the temperature exceeds the maximum module temperature, reliability of the unit may be affected. DS_Q48SE12018_06242013 9 THERMAL CURVES (WITHOUT HEAT SPREADER) THERMAL CURVES (WITH HEAT SPREADER) AIRFLOW AIRFLOW HOT SPOT 1 NTC RESISTOR HOT SPOT 2 Figure 18: * Hot spot 1& NTC resistor temperature measured Figure 20: * Hot spot 2 temperature measured point. The points. The allowed maximum hot spot 1 temperature is defined allowed maximum hot spot 2 temperature is defined at 112℃ at 121℃ Q48SE12018(Standard) Output Current vs. Ambient Temperature and Air Velocity @Vin = 48V (Transverse Orientation) Q48SE12018(Standard) Output Current vs. Ambient Temperature and Air Velocity @Vin = 48V (Transverse Orientation,With Heatspreader) Output Current(A) 18 Output Current(A) 18 16 16 Natural Convection 14 Natural Convection 14 100LFM 12 12 200LFM 10 100LFM 10 300LFM 8 200LFM 8 400LFM 6 6 300LFM 500LFM 4 4 2 2 0 0 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (℃) Figure 19: Output current vs. ambient temperature and air velocity @Vin=48V(Transverse Orientation, airflow from Vin+ to Vin-,without heat spreader) DS_Q48SE12018_06242013 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (℃) Figure 21: Output current vs. ambient temperature and air velocity @Vin=48V(Transverse Orientation, airflow from Vin+ to Vin-,with heat spreader) 10 MECHANICAL DRAWING (WITH HEAT SPREADER) * For modules with through-hole pins and the optional heatspreader, they are intended for wave soldering assembly onto system boards; please do not subject such modules through reflow temperature profile. DS_Q48SE12018_06242013 11 MECHANICAL DRAWING (WITHOUT HEAT SPREADER) Pin No. 1 2 3 4 5 6 Name +Vin ON/OFF Case -Vin -Vout +Vout Function Positive input voltage Remote ON/OFF Optional Negative input voltage Negative output voltage Positive output voltage Pin Specification: Pins 1-4 Pins 5 &6 1.00mm (0.040”) diameter 2. 1.50mm (0.059”) diameter All pins are copper with Tin plating and Nickel under plating. DS_Q48SE12018_06242013 12 RECOMMENDED LAYOUT DS_Q48SE12018_06242013 13 PART NUMBERING SYSTEM Q 48 Form Input Factor Voltage Q - Quarter S E Number of Product Outputs 48-38V~75V S - Single Brick Series E- QB high power 120 18 N R Output Output ON/OFF Pin Voltage Current Logic Length 120 – 18 - 18A N - Negative R - 0.170” 11.8V P - Positive series F A Option Code N - 0.146” K - 0.110” F- RoHS 6/6 A - Std. Functions (Lead Free) without case pin Space- RoHS5/6 H-with heat spreader C - 0.181” and case pin S - 0.189” N- with heat spreader without case pin T - 0.220” L - 0.248” MODEL LIST MODEL NAME INPUT OUTPUT EFF @ 100% LOAD Q48SE12018NRFH 38V~75V 9A 11.8V 18A 94.7% Q48SE12018NRFA 38V~75V 9A 11.8V 18A 94.7% Default remote on/off logic is negative and pin length is 0.170” For different remote on/off logic and pin length, please refer to part numbering system above or contact your local sales * For modules with through-hole pins and the optional heatspreader, they are intended for wave soldering assembly onto system boards; please do not subject such modules through reflow temperature profile. CONTACT: www.deltaww.com/dcdc USA: Telephone: East Coast: 978-656-3993 West Coast: 510-668-5100 Fax: (978) 656 3964 Email: [email protected] Europe: Phone: +31-20-655-0967 Fax: +31-20-655-0999 Email: [email protected] Asia & the rest of world: Telephone: +886 3 4526107 ext 6220~6224 Fax: +886 3 4513485 Email: [email protected] WARRANTY Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon request from Delta. Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications at any time, without notice. DS_Q48SE12018_06242013 14