Q36SR12017 - Delta Electronics

FEATURES
Š
High efficiency: 93% @ 12V/17A
Š
Size:
58.4x36.8x11.7mm
(2.30”x1.45”x0.46”) w/o heat-spreader
58.4x36.8x12.7mm
(2.30”x1.45”x0.50”) with heat-spreader
Š
Industry standard footprint and pin out
Š
Fixed frequency operation
Š
Input UVLO
Š
OTP and OVP
Š
Output OCP hiccup mode
Š
Output voltage trim down : -10%
Š
Output voltage trim up: +10% at Vin>20V
Š
Monotonic startup into normal and
pre-biased loads
Š
1500V isolation and basic insulation
Š
No minimum load required
Š
No negative current during power or enable
on/off
Š
ISO 9001, TL 9000, ISO 14001, QS 9000,
OHSAS18001 certified manufacturing facility
Delphi Series Q36SR, Quarter Brick 204W
DC/DC Power Modules: 18V~75Vin,12V, 17Aout
Š
The Delphi Series Q36SR, Quarter Brick, 18V~75Vin input,
single output, isolated DC/DC converters, are the latest offering from a
OPTIONS
world leader in power systems technology and manufacturing ― Delta
Electronics, Inc. With creative design technology and optimization of
component placement, these converters possess outstanding
UL/cUL 60950-1 (US & Canada)
Š
Negative or positive logic remote On/Off
Š
Through hole with heat-spreader
electrical and thermal performance, as well as extremely high reliability
under highly stressful operating conditions. Typical efficiency of the
12V/17A module is greater than 93%.
APPLICATIONS
DS_Q36SR12017_12272012
Š
Optical Transport
Š
Data Networking
Š
Communications
Š
Servers
TECHNICAL SPECIFICATIONS
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted.)
PARAMETER
NOTES and CONDITIONS
Q36SR12017(Standard)
Min.
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
Transient (100ms)
Operating Ambient Temperature
Storage Temperature
Input/Output Isolation Voltage
INPUT CHARACTERISTICS
Operating Input Voltage
Input Under-Voltage Lockout
Turn-On Voltage Threshold
Turn-Off Voltage Threshold
Lockout Hysteresis Voltage
Maximum Input Current
No-Load Input Current
Off Converter Input Current
2
Inrush Current (I t)
Input Reflected-Ripple Current
Input Voltage Ripple Rejection
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Load
Over Line
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Operating Output Current Range
Output Over Current Protection(hiccup model)
DYNAMIC CHARACTERISTICS
Output Voltage Current Transient
Positive Step Change in Output Current
Negative Step Change in Output Current
Settling Time (within 1% Vout nominal)
Turn-On Transient
Start-Up Time, From On/Off Control
Start-Up Time, From Input
Output Capacitance (note1)
EFFICIENCY
100% Load
100% Load
60% Load
ISOLATION CHARACTERISTICS
Input to Output
Isolation Resistance
Isolation Capacitance
FEATURE CHARACTERISTICS
Switching Frequency
ON/OFF Control, Negative Remote On/Off logic
Logic Low (Module On)
Logic High (Module Off)
ON/OFF Control, Positive Remote On/Off logic
Logic Low (Module Off)
Logic High (Module On)
ON/OFF Current (for both remote on/off logic)
Leakage Current (for both remote on/off logic)
Output Voltage Trim Range(note 2)
Output Voltage Remote Sense Range
Output Over-Voltage Protection
GENERAL SPECIFICATIONS
MTBF
Weight
Weight
Over-Temperature Shutdown ( Without heat spreader)
Over-Temperature Shutdown
(With heat spreader)
Over-Temperature Shutdown ( NTC resistor )
Typ.
0
100ms
-40
-55
Max.
Units
80
100
85
125
1500
Vdc
Vdc
Vdc
°C
°C
Vdc
18
48
75
Vdc
16
15
0.3
17
16
1
18
17
1.8
15
Vdc
Vdc
Vdc
A
mA
mA
2
As
mA
dB
100% Load, 18Vin
Vin=48V,Io=0A
Vin=48V
100
10
P-P thru 12µH inductor, 5Hz to 20MHz
120 Hz
20
50
1
Vin=48V, Io=Io.max, Tc=25°C
Io=Io, min to Io, max
Vin=18V to 75V
Tc=-40°C to 110°C
Over sample load, line and temperature
5Hz to 20MHz bandwidth
Full Load, 1µF ceramic, 10µF tantalum
Full Load, 1µF ceramic, 10µF tantalum
Vin=18V to75V
Output Voltage 10% Low
11.82
12.00
12.18
Vdc
±15
±15
11.64
±3
±3
±120
12.00
12.36
mV
mV
mV
V
0
17
mV
mV
A
110
140
%
100
Vin=48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs
75% Io.max to 50% Io.max
50% Io.max to 75% Io.max
Full load; 5% overshoot of Vout at startup
400
400
200
mV
mV
µs
28
28
mS
mS
µF
0
Vin=24V
Vin=48V
Vin=48V
5000
93.5
93.0
92.0
%
%
%
1500
1000
Vdc
MΩ
pF
260
KHz
10
Von/off
Von/off
Von/off
Von/off
Ion/off at Von/off=0.0V
Logic High, Von/off=5V
Pout ≦ max rated power,Io ≦ Io.max
Pout ≦ max rated power,Io ≦ Io.max
Over full temp range; % of nominal Vout
2.4
2.4
-10
115
Io=80% of Io, max; Ta=25°C, normal input,600FLM
Without heat spreader
With heat spreader
Refer to Figure 19 for Hot spot 1 location
Refer to Figure 22 for Hot spot 2 location
Refer to Figure 19 for NTC resistor location
3.0
45.5
61.1
135
120
130
0.8
5
V
V
0.8
5
1
V
V
mA
10
10
140
%
%
%
M hours
grams
grams
°C
°C
°C
Note: Please attach thermocouple on NTC resistor to test OTP function, the hot spots’ temperature is just for reference.
Note1: For applications with higher output capacitive load, please contact Delta
Note2: Trim down range -10% for 18Vin ~75Vin, Trim up range +10% for 20Vin ~ 75Vin.
Q36SR12017_12272012
2
ELECTRICAL CHARACTERISTICS CURVES
Figure 1: Efficiency vs. load current for minimum, nominal, and
maximum input voltage at 25°C
Figure 2: Power dissipation vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
INPUT C URR ENT(A)
15.5
10.5
5.5
0.5
15
20
25
30
35
40
45
50
55
60
65
70
75
INPU T VOL TAGE(V)
Figure 3: Typical full load input characteristics at room
temperature
Q36SR12017_12272012
3
ELECTRICAL CHARACTERISTICS CURVES
For Negative Remote On/Off Logic
0
0
0
0
Figure 4: Turn-on transient at full rated load current (resistive
load) (10 ms/div). Vin=48V. Top Trace: Vout, 3.0V/div; Bottom
Trace: ON/OFF input, 3V/div
Figure 5: Turn-on transient at zero load current (10 ms/div).
Vin=48V. Top Trace: Vout: 3.0V/div, Bottom Trace: ON/OFF
input, 3V/div
0
0
Figure 6: Output voltage response to step-change in load
current (50%-75%-50% of Io, max; di/dt = 0.1A/µs; Vin is 24v).
Load cap: 10µF tantalum capacitor and 1µF ceramic capacitor.
Top Trace: Vout (0.5V/div, 500us/div), Bottom Trace:Iout
(5A/div). Scope measurement should be made using a BNC
cable (length shorter than 20 inches). Position the load
between 51 mm to 76 mm (2 inches to 3 inches) from the
module
Q36SR12017_12272012
Figure 7: Output voltage response to step-change in load
current (50%-75%-50% of Io, max; di/dt = 0.1A/µs; Vin is 48v).
Load cap: 10µF tantalum capacitor and 1µF ceramic capacitor.
Top Trace: Vout (0.5V/div, 500us/div), Bottom Trace: Iout
(5A/div). Scope measurement should be made using a BNC
cable (length shorter than 20 inches). Position the load
between 51 mm to 76 mm (2 inches to 3 inches) from the
module
4
ELECTRICAL CHARACTERISTICS CURVES
0
Figure 8: Test set-up diagram showing measurement points for
Input Terminal Ripple Current and Input Reflected Ripple
Current.
Note: Measured input reflected-ripple current with a simulated
source Inductance (LTEST) of 12 µH. Capacitor Cs offset
possible battery impedance. Measure current as shown above
Figure 9: Input Terminal Ripple Current, ic, at full rated output
current and nominal input voltage (Vin=48V) with 12µH source
impedance and 33µF electrolytic capacitor (1A/div, 5us/div)
Copper Strip
Vo(+)
10u
0
1u
SCOPE
RESISTIVE
LOAD
Vo(-)
Figure 10: Input reflected ripple current, is, through a 12µH
source inductor at nominal input voltage (Vin=48V) and rated
load current (20 mA/div, 5us/div)
Figure 11: Output voltage noise and ripple measurement test
setup
0
Figure 12: Output voltage ripple at nominal input voltage
(Vin=48V) and rated load current (50 mV/div, 2us/div).Load
capacitance: 1µF ceramic capacitor and 10µF tantalum
capacitor. Bandwidth: 20 MHz. Scope measurements should be
made using a BNC cable (length shorter than 20 inches).
Position the load between 51 mm to 76 mm (2 inches to 3
inches) from the module
Q36SR12017_12272012
Figure 13: Output voltage vs. load current showing typical
current limit curves and converter shutdown points (Vin=48V)
5
DESIGN CONSIDERATIONS
Input Source Impedance
The impedance of the input source connecting to the DC/DC
power modules will interact with the modules and affect the
stability. A low ac-impedance input source is recommended.
If the source inductance is more than a few µH, we advise
adding a 100 µF electrolytic capacitor (ESR < 0.7 Ω at 100
kHz) mounted close to the input of the module to improve
the stability.
Layout and EMC Considerations
Delta’s DC/DC power modules are designed to operate in a
wide variety of systems and applications. For design
assistance with EMC compliance and related PWB layout
issues, please contact Delta’s technical support team. An
external input filter module is available for easier EMC
compliance design. Below is the reference design for an
input filter tested with Q36SR12017 to meet class A in
CISSPR 22.
CSA C22.2 NO. 60950-1 2nd and IEC 60950-1 2nd : 2005
and EN 60950-1 2nd: 2006+A11+A1: 2010,if the system in
which the power module is to be used must meet safety
agency requirements.
Basic insulation based on 75 Vdc input is provided between
the input and output of the module for the purpose of
applying insulation requirements when the input to this
DC-to-DC converter is identified as TNV-2 or SELV. An
additional evaluation is needed if the source is other than
TNV-2 or SELV.
When the input source is SELV circuit, the power module
meets SELV (safety extra-low voltage) requirements. If the
input source is a hazardous voltage which is greater than 60
Vdc and less than or equal to 75 Vdc, for the module’s
output to meet SELV requirements, all of the following must
be met:
Š
The input source must be insulated from the ac mains
by reinforced or double insulation.
Š
The input terminals of the module are not operator
accessible.
Š
A SELV reliability test is conducted on the system
where the module is used, in combination with the
module, to ensure that under a single fault, hazardous
voltage does not appear at the module’s output.
Schematic
When installed into a Class II equipment (without
grounding), spacing consideration should be given to the
end-use installation, as the spacing between the module
and mounting surface have not been evaluated.
Test result:
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
This power module is not internally fused. To achieve
optimum safety and system protection, an input line fuse is
highly recommended. The safety agencies require a
Fast-acting fuse with 50A maximum rating to be installed in
the ungrounded lead. A lower rated fuse can be used
based on the maximum inrush transient energy and
maximum input current.
Soldering and Cleaning Considerations
25C, 48Vin, full load, Green line is quasi peak mode and
blue line is average mode.
Safety Considerations
The power module must be installed in compliance with the
spacing and separation requirements of the end-user’s
safety agency standard, i.e., UL60950-1,
Q36SR12017_12272012
Post solder cleaning is usually the final board assembly
process before the board or system undergoes electrical
testing. Inadequate cleaning and/or drying may lower the
reliability of a power module and severely affect the finished
circuit board assembly test. Adequate cleaning and/or
drying is especially important for un-encapsulated and/or
open frame type power modules. For assistance on
appropriate soldering and cleaning procedures, please
contact Delta’s technical support team.
6
Remote On/Off
The remote on/off feature on the module can be either
negative or positive logic. Negative logic turns the
module on during a logic low and off during a logic high.
Positive logic turns the modules on during a logic high
and off during a logic low.
Remote on/off can be controlled by an external switch
between the on/off terminal and the Vi(-) terminal. The
switch can be an open collector or open drain.
For negative logic if the remote on/off feature is not
used, please short the on/off pin to Vi(-). For positive
logic if the remote on/off feature is not used, please
leave the on/off pin floating.
Figure 14: Remote on/off implementation
Remote Sense
Remote sense compensates for voltage drops on the
output by sensing the actual output voltage at the point
of load. The voltage between the remote sense pins
and the output terminals must not exceed the output
voltage sense range given here:
[Vo(+) – Vo(–)] – [SENSE(+) – SENSE(–)] ≤ 10% ×
Vout
This limit includes any increase in voltage due to
remote sense compensation and output voltage set
point adjustment (trim).
Figure 15: Effective circuit configuration for remote sense
operation
Q36SR12017_12272012
7
FEATURES DESCRIPTIONS (CON.)
If the remote sense feature is not used to regulate the output
at the point of load, please connect SENSE(+) to Vo(+) and
SENSE(–) to Vo(–) at the module.
The output voltage can be increased by both the remote
sense and the trim; however, the maximum increase is the
larger of either the remote sense or the trim, not the sum of
both.
When using remote sense and trim, the output voltage
of the module is usually increased, which increases the
power output of the module with the same output
current.
Care should be taken to ensure that the maximum
output power does not exceed the maximum rated
power.
Output Voltage Adjustment (TRIM)
To increase or decrease the output voltage set point,
connect an external resistor between the TRIM pin and
the SENSE(+) or SENSE(-). The TRIM pin should be
left open if this feature is not used.
Figure 17: Circuit configuration for trim-up (increase output
voltage)
If the external resistor is connected between the TRIM
and SENSE (+) the output voltage set point increases.
The external resistor value required to obtain a
percentage output voltage change △% is defined as:
Rtrim − up =
5 . 11 Vo (100 + ∆ ) 511
−
− 10 . 2 (K Ω )
∆
1.225 ∆
Ex. When Trim-up +10% (12V×1.1=13.2V)
Rtrim − up =
5.11 × 12 × (100 + 10) 511
−
− 10.2 = 489.3(KΩ )
1.225 × 10
10
The output voltage can be increased by both the remote
sense and the trim, however the maximum increase is
the larger of either the remote sense or the trim, not the
sum of both.
Figure 16: Circuit configuration for trim-down (decrease
output voltage)
If the external resistor is connected between the TRIM
and SENSE (-) pins, the output voltage set point
decreases. The external resistor value required to
obtain a percentage of output voltage change △% is
defined as:
When using remote sense and trim, the output voltage
of the module is usually increased, which increases the
power output of the module with the same output
current.
Care should be taken to ensure that the maximum
output power of the module remains at or below the
maximum rated power.

 511
Rtrim − down = 
− 10 .2  (K Ω )

 ∆
Ex. When Trim-down -10% (12V×0.9=10.8V)
 511

Rtrim − down = 
− 10 .2  (K Ω ) = 40 .9 (K Ω )
 10

Q36SR12017_12272012
8
THERMAL CONSIDERATIONS
Thermal management is an important part of the system
design. To ensure proper, reliable operation, sufficient
cooling of the power module is needed over the entire
temperature range of the module. Convection cooling is
usually the dominant mode of heat transfer.
Hence, the choice of equipment to characterize the
thermal performance of the power module is a wind
tunnel.
Thermal Testing Setup
Delta’s DC/DC power modules are characterized in
heated vertical wind tunnels that simulate the thermal
environments encountered in most electronics
equipment. This type of equipment commonly uses
vertically mounted circuit cards in cabinet racks in which
the power modules are mounted.
The following figure shows the wind tunnel
characterization setup. The power module is mounted
on a test PWB and is vertically positioned within the
wind tunnel. The space between the neighboring PWB
and the top of the power module is constantly kept at
6.35mm (0.25’’).
PWB
FANCING PWB
MODULE
50.8(2.00")
AIR VELOCITY
AND AMBIENT
TEMPERATURE
SURED BELOW
THE MODULE
AIR F LOW
Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches)
Figure 18: Wind tunnel test setup
Thermal Derating
Heat can be removed by increasing airflow over the
module. To enhance system reliability, the power
module should always be operated below the maximum
operating temperature. If the temperature exceeds the
maximum module temperature, reliability of the unit may
be affected.
Q36SR12017_12272012
9
THERMAL CURVES
(WITH HEAT SPREADER)
THERMAL CURVES
(WITHOUT HEAT SPREADER)
AIRFLOW
NTC RESISTOR
AIRFLOW
HOT SPOT 2
HOT SPOT 1
Figure 19: Temperature measurement location.* The allowed
maximum hot spot1 temperature is defined at 125℃
Output Current (A)
18
15
Q36SR12017(Standard) Output Current vs. Ambient Temperature and Air Velocity
@Vin = 24V (Transverse Orientation)
Figure 22: Temperature measurement location.* The allowed
maximum hot spot 2 temperature is defined at 110℃
Output Current (A)
18
Natural
Convection
15
Natural
Convection
Q36SR12017(Standard) Output Current vs. Ambient Temperature and Air Velocity
@Vin = 24V (Transverse Orientation,With Heatspreader)
100LFM
100LFM
12
200LFM
12
200LFM
300LFM
300LFM
400LFM
9
400LFM
9
500LFM
500LFM
600LFM
6
6
600LFM
3
3
0
0
25
30
35
40
45
50
55
60
65
70
Figure 20: Output current vs. ambient temperature and air
velocity @Vin=24V(Transverse Orientation, Airflow direction
from Vin+ to Vin-,without heat spreader)
Output Current (A)
18
25
75
80
85
Ambient Temperature (℃)
Q36SR12017(Standard) Output Current vs. Ambient Temperature and Air Velocity
@Vin = 48V (Transverse Orientation)
30
35
40
45
50
55
60
65
70
75
80
85
Ambient Temperature (℃)
Figure 23: Output current vs. ambient temperature and air velocity
@Vin=24V(Transverse Orientation, Airflow direction from Vin+ to
Vin-,with heat spreader)
Output Current (A)
18
Q36SR12017(Standard) Output Current vs. Ambient Temperature and Air Velocity
@Vin = 48V (Transverse Orientation,With Heatspreader)
600LFM
15
15
Natural
Convection
Natural
Convection
12
12
100LFM
200LFM
300LFM
100LFM
200LFM
9
9
400LFM
300LFM
400LFM
500LFM
6
6
500LFM
600LFM
3
3
0
0
25
30
35
40
45
50
55
60
65
70
75
80
85
Ambient Temperature (℃)
Figure 21: Output current vs. ambient temperature and air
velocity @Vin=48V(Transverse Orientation, Airflow direction
from Vin+ to Vin-,without heat spreader)
*
Q36SR12017_12272012
25
30
35
40
45
50
55
60
65
70
75
80
85
Ambient Temperature (℃)
Figure 24: Output current vs. ambient temperature and air velocity
@Vin=48V(Transverse Orientation, Airflow direction from Vin+ to
Vin-,with heat spreader)
10
MECHANICAL DRAWING (WITH HEAT-SPREADER)
For modules with through-hole pins and the optional heatspreader, they are intended for wave soldering assembly
onto system boards; please do not subject such modules through reflow temperature profile.
Q36SR12017_12272012
11
MECHANICAL DRAWING (WITHOUT HEAT-SPREADER)
Pin No.
1
2
3
4
5
6
7
8
Name
Function
+Vin
ON/OFF
-Vin
-Vout
-Sense
Trim
+Sense
+Vout
Positive input voltage
Remote ON/OFF
Negative input voltage
Negative output voltage
Negative remote sense
Output voltage trim
Positive remote sense
Positive output voltage
Pin Specification:
Pins 1-3,5-7
Pins 4 & 8
1.00mm (0.040”) diameter
1.50mm (0.060”) diameter
Note：All pins are copper alloy with matte tin(Pb free) plated over Ni under-plating.
Q36SR12017_12272012
12
RECOMMENDED PAD LAYOUT(THROUGH-HOLE MODULE)
Q36SR12017_12272012
13
PART NUMBERING SYSTEM
Q
Type of
Product
Q - 1/4
Brick
36
S
Input Number of
Voltage Outputs
36 18V~75V
S - Single
R
120
17
N
R
F
Product
Series
Output
Voltage
Output
Current
ON/OFF
Logic
Pin
Length/Type
R - Regular
120 - 12V
17 - 17A
N- Negative
P- Positive
R - 0.170”
N - 0.146”
K - 0.110”
A
Option Code
A - Standard
Space - RoHS 5/6
Functions
F - RoHS 6/6
H-with
heat spreader
(Lead Free)
MODEL LIST
MODEL NAME
Q36SR12017NRFA
Q36SR12017NNFA
INPUT
18V~75V
18V~75V
OUTPUT
15A
15A
12V
12V
EFF @ 100% LOAD
17A
17A
93.0% @ 48Vin
93.0% @ 48Vin
Default remote on/off logic is negative and pin length is 0.170”
* For modules with through-hole pins and the optional heatspreader, they are intended for wave soldering assembly
onto system boards; please do not subject such modules through reflow temperature profile.
CONTACT: www.deltaww.com/dcdc
USA:
Telephone:
East Coast: 978-656-3993
West Coast: 510-668-5100
Fax: (978) 656 3964
Email: [email protected]
Europe:
Phone: +41 31 998 53 11
Fax: +41 31 998 53 53
Email: [email protected]
Asia & the rest of world:
Telephone: +886 3 4526107
Ext 6220~6224
Fax: +886 3 4513485
Email: [email protected]
WARRANTY
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon
request from Delta.
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its
use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted
by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications
at any time, without notice.
Q36SR12017_12272012
14