PCB relays Twin relays Catalog 1308028 Issued 01-05 Twin pack relay TPR Powertrain Systems Chassis Systems Safety Security Body Driver Information Convenience Description Features - Two Mini power relay K in one housing - Optimized assembly costs - Reduced overall volume Typical applications - Flasher load Central doorlock Headlight dipping Immobilizers Seat adjustment motors Sunroof and window motors Car Industry Please contact Tyco Electronics for relay application support. Truck Industry Other Industry 81_3d01 Design Conditions Immersion cleanable: protection class IP67 to IEC 529 (EN 60 529) All parametric, environmental and endurance tests are performed according to EIA Standard RS-407-A at standard test conditions unless otherwise noted: 23 °C ambient temperature, 20-50% RH, 29.5 ± 1.0" Hg (998.9 ±33.9 hPa). Please also refer to the Application Recommendations in this catalog for general precautions. Weight Approx. 19 g Nominal voltage 12 V or 24 V; other nominal voltages on request Terminals PCB terminals; for assembling in printed circuit boards Terminals in grid 0.049 ... 0.050“ (1.25 ... 1.27 mm) Disclaimer All technical performance data apply to the relay as such, specific conditions of the individual application are not considered. Please always check the suitability of the relay for your intended purpose. We do not assume any responsibility or liability for not complying herewith. We recommend to complete our questionnaire and to request our technical service. Any responsibility for the application of the product remains with the customer only. All specifications are subject to change without notification. All rights of Tyco are reserved. 122 Please observe the disclaimer. PCB relays Twin relays Catalog 1308028 Issued 01-05 Twin pack relay TPR Mounting holes Dimensional drawing View of the terminals (Bottom view) 7.45 ± 0.1 1.25...1.27 19.5 max 4 81dw_se1 2 1 4 2 5 7 5 7 3 6 3 6 14 x 0.1 Terminals tin-plated 1 3 ± 0.3 2.4 min 0.25 17.6 max 2.54 ± 0.1 29 max 1.3 + 0.1 1.25...1.27 81dw_ab1 Contact data Typical areas of application Contact configuration Resistive / inductive loads Changeover contact/ twice Form C AgNi0.15 Contact material Circuit symbol (see also Pin assignment) 4 4 5 Rated voltage Rated current at 85 °C Max. switching voltage/power Max. switching current1) On2) Off Min. recommended load3) Voltage drop at 10 A (initial) Mechanical endurance (without load) Electrical endurance 3 5 3 10 V, 12 V NC 2x5A NO 2 x 10 A See load limit curve NC 2 x 12 A 2 x 10 A NO 2 x 60 A 2 x 20 A 1 A at 5 V Typ. 50 mV each, 300 mV max. each > 107 operations > 2 x 105 operations at 15 V, 10 A The values apply to a resistive load or inductive load with suitable spark suppression. For a load current duration of maximum 3 s for a make/break ratio of 1:10. 3) See chapter Diagnostics in our Application Recommendations on page 18. 1) 2) 123 Please observe the disclaimer. PCB relays Twin relays Catalog 1308028 Issued 01-05 Twin pack relay TPR Load limit curve 81IIc_01.* Switching voltage (VDC) 200 100 Load limit curve 2 50 Load limit curve 1 W 500 2 W 200 1 W 100 0,5 W 50 0,1 W 20 W 10 10 10 10 50 Switching current (A) 100 Load limit curve 1: arc extinguishes during transit time (changeover contact) Load limit curve 2: safe shutdown, no stationary arc (make contact) Pin assignment 2 changeover contatcs/ 1 2 4 5 3 1 4 2 5 3 ECR1092j Coil data Available for nominal voltages Nominal power consumption of the unsuppressed coil at nominal voltage Test voltage winding/contact Maximum ambient temperature range1) Max. switching rate without contact loading Operate time2) Release time2) 12 V 1.1 W 500 VACrms – 40 to + 85 °C 20 Hz Typ. 3 ms Typ. 1.5 ms See also operating voltage range diagram Measured at nominal voltage without coil suppression N.B. A low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding 1) 2) Operating voltage range 81ovr_01 200 coil voltage /%Unom) 180 160 U max 140 120 100 U∞ (E = U n - 1.12) 80 60 U∞ (E = O V) 40 20 0 -40 -20 0 20 40 60 80 100 120 Ambient temperature in °C Does not take into account the temperature rise due to the contact current E = pre-energization 124 Please observe the disclaimer. PCB relays Twin relays Catalog 1308028 Issued 01-05 Twin pack relay TPR Operating conditions Test Climatic cycling with condensation Temperature cycling Damp heat constant Corrosive gases Relevant standard EN ISO 6988 IEC 68-2-14 Testing as per Solderability Resistance to soldering heat IEC 68-2-20 Tb, Method 1A Sealing Flammability IEC 68-2-17 Qc, Method 2 Shock resistance Comments Storage 8/16 h – 40/+ 85 °C (dwell time 1 h) 56 days 10 days 10 days 10 ... 200 Hz 23 ... 35 g 4 ... 6 ms 23 … 280 g Upper air temperature 55 °C Na IEC 68-2-3 Ca IEC 68-2-42 – IEC 68-2-43 IEC 68-2-6 (sine pulse form) acceleration, acc. to position IEC 68-2-27 (half-sine pulse form) acceleration, acc. to position IEC 68-2-20 Ta, Method 1 Vibration resistance Dimension 20 cycles 20 cycles No change in the switching state > 10 µs No change in the switching state > 10 µs Aging 3 (4 h/155 °C) Dewetting 10 s ± 1 s with thermal screen 1 min / 70 °C UL94-HB Ordering information Part numbers (see table below for coil data) Relay part number Tyco order number V23081-C1059-A303 V23081-C1061-A303 0-1393270-2 0-1393270-6 Contact arrangement Contact material 2 Form C 2 Form C AgNi0.15 AgNi0.15 Enclosure Terminals Sealed Sealed Printed circuit Printed circuit Coil versions 1) Coil data for TPR Rated coil voltage (V) Coil resistance +/- 10% (Ω) Must operate voltage (V) Must release voltage (V) V23081-**059-**** V23081-**061-**** 12 12 107 130 6.0 6.9 1.2 1.2 Allowable overdrive 1) voltage (V) at 23 °C at 85 °C 18.5 19.2 14.5 14.9 Allowable overdrive is stated with no load applied and minimum coil resistance. Standard delivery packs (orders in multiples of delivery pack) Twin pack relay TPR: 252 pieces 125 Please observe the disclaimer.