04-High Current_p_185-202_2.qxd 17.03.2008 18:51 Uhr Seite 199 High Current Solutions High Current Devices Catalog 1308028-2 Revised 3-2008 Battery Disconnect Switch BDS-A Features – Limiting continuous current 190 A at 85°C – Electrically settable and resettable ON/OFF bistable device – Suitable for voltage levels up to 42 V – High peak current carrying capability up to 1500 A Typical Applications – Preheating systems (e.g. for diesel engines, catalytic converters) – Battery disconnection to prevent fire caused by short circuits during an accident – Dual battery applications provide the start reliability by a separate starter battery – Energy-management – Keeps the power net in balance and to control and secure the health of the energy storage systems – Seasonal, service and transport deactivation Please contact Tyco Electronics for relay application support. 130-C_3D2 Design Terminals Conditions – ELV/RoHS/WEEE compliant – Dustproof; protection class IP54 to IEC 529 (EN 60 529) – Weatherproof protection – Quick connect terminals (coil) – Screw terminals (load) All parametric, environmental and endurance tests are performed according to EIA Standard RS-407-A at standard test conditions unless otherwise noted: 23°C ambient temperature, 20 - 50% RH, 998.9 ±33.9 hPa. Weight Approx. 210 g (7.41 oz.) Nominal Voltage 12 V or 24 V For general storage and processing recommendations please refer to our Application Notes and especially to Storage in the “Glossary” page 23 or at http://relays.tycoelectronics.com/ appnotes/ Disclaimer All technical performance data apply to the relay as such, specific conditions of the individual application are not considered. Please always check the suitability of the relay for your intended purpose. We do not assume any responsibility or liability for not complying herewith. We recommend to complete our questionnaire and to request our technical service. Any responsibility for the application of the product remains with the customer only. All specifications are subject to change without notification. All rights of Tyco Electronics are reserved. All specifications subject to change. Consult Tyco Electronics for latest specifications. 199 04-High Current_p_185-202_2.qxd 17.03.2008 18:51 Uhr Seite 200 High Current Solutions High Current Devices Catalog 1308028-2 Revised 3-2008 Battery Disconnect Switch BDS-A Dimensional Drawing 130C_DD_3 200 All specifications subject to change. Consult Tyco Electronics for latest specifications. 04-High Current_p_185-202_2.qxd 17.03.2008 18:51 Uhr Seite 201 High Current Solutions High Current Devices Catalog 1308028-2 Revised 3-2008 Battery Disconnect Switch BDS-A Contact Data for cable size ≥ 50 mm2 Contact configuration Circuit symbol 1), 2) Form X Rated voltage Rated current Limiting continuous current 12 V 24 V 190 A 23°C 85°C 125°C 260 A 190 A 88 A Silver based From terminal B to A 50.000 operations 3) 50.000 operations 3) < 40 mV Contact material Load current Carrying capability: 1000 A 1 s on, 9 s off, 23°C, 50 mm2 Carry starter current: 1500 A-0.2 s/600 A-5 s on, 60 s off, 23°C, 50 mm2 Voltage drop at 100 A (initial, after 1 min) Electrical endurance: 180 A 0.1 mH 1.5 s on, 5 s off, (–40/25/120)°C/2 h each, 35 mm2 13.000 operations Electrical endurance: 100 A 0.1 mH 1.5 s on, 5 s off, (–40/25/120)°C/2 h each, 35 mm2 50.000 operations Electrical endurance: 150 A 0.1 mH 0.5 s on, 5 s off, (–40/25/120)°C/2 h each, 35 mm2 – Electrical endurance: 100 A 0.1 mH 0.5 s on, 5 s off, (–40/25/120)°C/2 h each, 35 mm2 – Switching capability: 1500 A 0.5 s on, 10 min off, 23°C, 50 mm2 resistive load 5 operations 3) Max. temperature at load terminals 140°C Mechanical shock, half sine, 6 ms, 6 directions (OFF→ON) 40 g 3) 1) Delivery status “ex works”. 2) Refer to Latching Relay in the “Glossary”. 3) Values are influenced by system temperature and load current. For further details please consult our Technical Application Engineers. – – 25.000 operations 70.000 operations Circuit Diagram X2C2D 1 Double make contact/1 Form X with 2 Coils and 2 Diodes 130C_PA_3 Coil Data Available for nominal voltages Must operate voltage at 20°C (ON→OFF→ON) 1) Non operate voltage at 20°C 1) Test voltage winding/contact, contact-contact 1) Ambient temperature range Coil excitation pulse length recommended/maximum Switching time at 14 V Noise level 2) 1) 2) 12 V 06 V 02 V 24 V 12 V 04 V 500 VACrms –40 to +120°C 50 ms/100 ms ON-OFF typ. 5 ms/OFF-ON typ. 5 ms Typ. 86 dB (A) Values are influenced by system temperature and load current. For further details please consult our Technical Application Engineers. Equivalent average sound pressure level leq, switch cycled with 1 Hz, microphone distance 10 cm, measuring time 15 s. All specifications subject to change. Consult Tyco Electronics for latest specifications. 201 04-High Current_p_185-202_2.qxd 17.03.2008 18:51 Uhr Seite 202 High Current Solutions High Current Devices Catalog 1308028-2 Revised 3-2008 Battery Disconnect Switch BDS-A Environmental Conditions Refer to Storage in the “Glossary” catalog page 23 or http://relays.tycoelectronics.com/appnotes/ Relevant standard Testing as per Dimension Comments No change in the IEC 68-2-6 (sine sweep) 22 - 500 Hz, min. 10 g switching state > 10 μs No change in the IEC 68-2-27 11 ms, min. 40 g switching state > 10 μs EN 60529 (IEC 529) IP54 Temperature range, storage Test Vibration resistance 1) Shock resistance 1) Sealing 1) Values are influenced by system temperature and load current. For further details please consult our Technical Application Engineers. Ordering Information Part Numbers (see table below for coil data) Relay Description Part Number Circuit/Contact Arrangement Contact Material Enclosure V23130-C2021-A412 1-1414939-4 1 Form X/1 Double make contact Silver based IP54 V23130-C2421-A431 7-1414778-3 1 Form X/1 Double make contact Silver based IP54 Coil Data for BDS-A Rated Coil Voltage (V) Coil Resistance ±10% (Ω) Must Operate Voltage at 20°C (V) Must Release Voltage at 20°C (V) V23130-C2021-**** 12 4.7 6.0 (Set-Reset) 6.0 (Set-Reset) V23130-C2421-**** 24 19.9 12.0 (Set-Reset) 12.0 (Set-Reset) Coil Versions Standard Delivery Packs (orders in multiples of delivery pack) BDS-A: 202 24 pieces All specifications subject to change. Consult Tyco Electronics for latest specifications.