1/2W, 1206, Low Resistance Chip Resistor (Lead free / Halogen Free) 1. Scope This specification applies to3.2mm x 1.6mm size 1/2W, fixed thick film low resistance value chip resistors rectangular type. 2. Type Designation RLT1632 - 4 - □□□□ □ (1) (2) (3) (4) Where (1) Size No. (2) Power Rating: 4 = 1/2W (3) Resistance value: Refer to paragraph 4-1 For example -Four digits of number R100 = 0.1Ω 1R00 = 1.0Ω The “R” shall be used as a decimal point (4) Resistance tolerance: F = ±1.0%, G= ±2%, J= ±5% 3. Outline Dimensions L a a W t b UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor Code Letter Dimension L 3.20± 0.20 W 1.60 ± 0.20 t 0.60 ± 0.10 a 0.50 ± 0.25 b 0.50 ± 0.25 Unit : mm 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 1 PAGE REV. A1 OF 9 4. Ratings 4-1 Specification Table 1 Power Rating* 1/2 W Resistance Tolerance 1%(F), 2%(G), 5%(J) Resistance Range Temperature Coefficient of Resistance(ppm/℃) Note*: 0.05Ω ~ <0.1Ω 0.1Ω ~ <10Ω 0 ~ +250 0 ~ +200 Power Rating is based on continuous full load operation at rated ambient temperature of 70℃. For resistor operated at ambient temperature in excess of 70℃,the maximum load shall be derated in accordance with the following curve. RATED LOAD(%) 100 0 -55 70 125 AMBIENT TEMPERATURE(℃) 4-2 Rated Voltage The d.c. or a.c. r.m.s. voltage shall be calculated from the following expression V = P× R Where V : Rated voltage (V) P : Rated power (W) R : Nominal resistance (Ω) 4-3 Operating and Storage Temperature Range -55 to +125℃ UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 2 PAGE REV. A1 OF 9 5. Marking Each Resistor is marked with 4 digits code on the protective coating to designate to the nominal resistance value. 0.05 ≦ R ＜10Ω , Marking 4 digits EX) 0.05Ω→ R050 , 0.1Ω → R100 4.7Ω → 4R70 , 10Ω → 10R0 6. Characteristics 6-1 Electrical Item Specification and Requirement Test Method (JIS 5201) Temperature Coefficient As follow table 1. of Resistance(ppm/℃) Short Time Overload △ R:±1.0% Without damage by flashover, spark, arcing, burning or breakdown Room temperature Room temperature +100℃ (1) Applied voltage: 2.5 x rated voltage (2) Test time: 5 seconds Insulation Resistance (1) Setup as figure 1 (2) Test voltage: 100VDC±15VDC (3) Test time: 60 + 10 / - 0 seconds Voltage Proof Over 100 MΩ on Overcoat layer face up Over 1,000 MΩ on Substrate side face up Resistance range:±1.0% Without damage by flashover, spark, arcing, burning or breakdown Pressure Rod (Metal) (1) Setup as figure 1 (2) Test voltage: 400VAC(rms.) (3) Test time: 60 + 10 / - 0 seconds Insulation Plate Measurement Point A (R=0.5 mm) Substrate Spring Sample Electrode Voltage Supply A Metal Block Over coat Film B Measurement Point B Substrate Side Figure 1 : Measurment Setup UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 3 PAGE REV. A1 OF 9 6-2 Mechanical Item Specification and Requirement Solderability The surface of terminal immersed shall be minimum of 95% covered with a new coating of solder Resistance to Solder Heat △ R: ± 1.0% Without distinct deformation in appearance Bending Test Solvent Resistance UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± Test Method (JIS 5201) Solder bath: After immersing in flux, dip in 245 ± 5℃ molten solder bath for 2 ± 0.5 seconds (1) Pre-heat: 100~110℃ for 30 seconds (2) Immersed at solder bath of 270 ± 5℃ for 10 ± 1 seconds (3) Measuring resistance 1 hour after test Bending value: 3 mm for 30 ± 1 △ R: ± 1.0% Without mechanical damage such as seconds break Without mechanical and distinct (1) Solvent: Trichloroethane damage in appearance or Isopropyl alcohol (2) Immersed in solvent at room temperature for 300 seconds DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 4 PAGE REV. A1 OF 9 6-3 Endurance Item Specification and Requirement Rapid Change of Temperature △ R:±1.0% Without distinct damage in appearance Moisture with Load △ R: ±5.0% Without distinct damage in appearance Load Life △ R: ±5.0% Without distinct damage in appearance Low Temperature Store △ R: ± 5.0% Without distinct damage in appearance High Temperature Store △ R: ± 5.0% Without distinct damage in appearance UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor Test Method (JIS 5201) (1) Repeat 5 cycle as follow: (-55 ± 3℃,30minutes) →(Room temperature, 2~3 minutes) →(+125 ± 2℃,30minutes) →(Room temperature 2~3 minutes) (2) Measuring resistance 1 hour after test (1) Environment condition: 40 ± 2℃,90~95% RH (2) Applied Voltage: rated voltage (3) Test period: (1.5 hour ON) →(0.5 hour OFF) cycled for total 1,000 + 48 / - 0 hours (4) Measuring resistance 1 hour after test (1) Test temperature: 70 ± 3℃ (2) Applied Voltage: rated voltage (3) Test period: (1.5 hour ON) →(0.5 hour OFF) cycled for total 1,000 + 48 / - 0 hours (4) Measuring resistance 1 hour after test (1) Store temperature: -55 ± 3℃ for total 1,000 + 48 / - 0 hours (2) Measuring resistance 1 hour after test (1) Store temperature: +125 ± 2℃ for total 1,000 + 48 / - 0 hours (2) Measuring resistance 1 hour after test 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 5 PAGE REV. A1 OF 9 7. Recommend Land Pattern Dimensions C A A 2.2~2.6 B 4.4~4.8 C 1.8~2.4 Unit : mm B 8. Construction Drawing Resin coating(Epoxy) Dielectric coating Thick film Resistor Alumina substrate ( Al2O3 ) Thin electrode film:NiCr+NiCu Side Electrode: Cu+Ni+Sn plating UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 6 PAGE REV. A1 OF 9 9. Packaging 9-1 Dimensions 9-1-1 Tape packaging dimensions ¯1.5±0.1 0.75±0.1 4.0±0.1 Sprocket hole 2.0±0.05 C A D 8.0±0.3 B Chip 0.84 ± 0.1 4.0±0.1 A=2.0±0.2 B=3.5±0.2 C=1.75±0.1 D=3.5±0.05 Carrier cavity Pulling direction Unit : mm Remark: Leader tape length≧30 cm( 150 Hollow carrier cavity) 9-1-2 Reel dimensions 2.0±0.5 ¯56.0±1.0 20min. ¯60.0±1.0 ¯178±2.0 ¯13.0±1.0 9.0±1.0 Unit : mm UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor 11.5 ±1.0 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 7 PAGE REV. A1 OF 9 9-2 Peel force of top cover tape The peel speed shall be about 300 mm/min. The peel force of top cover tape shall be between 0.1 to 0.7 N. Top Cover Tape 165 ~ 180° 0.1~0.7 N 9-3 Numbers of taping 5,000 pieces /reel 9-4 Label making The following items shall be marked on the reel. (1) Type designation. (2) Quantity (3) Manufacturing date code (4) Manufacturer’s name UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 8 PAGE REV. A1 OF 9 10. Carenote 10-1 Care note for storage (1) Chip resistor shall be stored in a room where temperature and humidity must be controlled. (temperature 5 to 35℃, humidity 45 to 85% RH) However, a humidity keep it low, as it is possible. (2) Chip resistor shall be stored as direct sunshine doesn’t hit on it. (3) Chip resistor shall be stored with no moisture, dust, a material that will make solderability inferior, and a harmful gas (Chloridation hydrogen, sulfurous acid gas, and sulfuration hydrogen) 10-2 Carenote for operating and handling (1) It is necessary to protect the edge and protection coat of resistors from mechanical stress. (2) Handle with care when printing circuit board (PCB) is divided or fixed on support body, because bending of printing circuit board (PCB) mounting will make mechanical stress for resistors. (3) Resistors shall be used with in rated range shown in specification. Especially, if voltage more than specified value will be loaded to resistor, there is a case it will make damage for machine because of temperature rise depending on generating of heat, and increase resistance value or breaks. (4) In case that resistor is loaded a rated voltage, it is necessary to confirms temperature of a resistor and to reduce a load power according to load reduction curve, because a temperature rise of a resistor depends on influence of heat from mounting density and neighboring element. (5) Observe Limiting element voltage and maximum overload voltage specified in each specification (6) If there is possibility that a large voltage (pulse voltage, shock voltage) charge to resistor, it is necessary that operating condition shall be set up before use. UNLESS OTHERWISE SPECIFIED TOLERANCES ON ﹕ X = ± X.X = ± X.XX = ± ANGLES ± HOLE DIA. ± DRAWN BY ﹕connie 4/3/13 DESIGNED BY ﹕ CHECKED BY ﹕ APPROVED BY ﹕ SCALE ﹕ X UNIT ﹕ X TITLE : The Engineering Specification for RLT1632 1/2W Low Resistance Chip Resistor 台達電子工業股份有限公司 Delta Electronics, Inc. THIS DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF Delta Electronics, Inc. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PERMISSION DOCUMENT NO. SRK540000NH PAGE 9 PAGE REV. A1 OF 9