date 03/19/2013 page 1 of 6 SERIES: PDS1-D │ DESCRIPTION: DC-DC CONVERTER FEATURES • • • • • • • • • 1 W isolated output smaller package single unregulated output 1,500 Vdc isolation continuous short circuit protection extended temperature range (-40~105°C) antistatic protection up to 8kV high efficiency at light load efficiency up to 82% MODEL input voltage output voltage output current output power ripple and noise1 efficiency typ (Vdc) range (Vdc) (Vdc) min (mA) max (mA) max (W) typ (mVp-p) typ (%) PDS1-S3-S3-D 3.3 2.97~3.63 3.3 30 303 1 30 80 PDS1-S3-S5-D 3.3 2.97~3.63 5 20 200 1 30 80 PDS1-S5-S3-D 5 4.5~5.5 3.3 30 303 1 30 80 PDS1-S5-S5-D 5 4.5~5.5 5 20 200 1 30 80 PDS1-S5-S9-D 5 4.5~5.5 9 12 111 1 30 80 PDS1-S5-S12-D 5 4.5~5.5 12 9 83 1 30 81 PDS1-S5-S15-D 5 4.5~5.5 15 7 67 1 60 81 PDS1-S5-S24-D 5 4.5~5.5 24 4 42 1 60 81 PDS1-S12-S3-D 12 10.8~13.2 3.3 30 303 1 30 80 PDS1-S12-S5-D 12 10.8~13.2 5 20 200 1 30 80 PDS1-S12-S9-D 12 10.8~13.2 9 12 111 1 30 80 PDS1-S12-S12-D 12 10.8~13.2 12 9 83 1 30 81 PDS1-S12-S15-D 12 10.8~13.2 15 7 67 1 60 80 PDS1-S15-S5-D 15 13.5~16.5 5 20 200 1 30 80 PDS1-S24-S3-D 24 21.6~26.4 3.3 30 303 1 30 80 PDS1-S24-S5-D 24 21.6~26.4 5 20 200 1 30 80 PDS1-S24-S9-D 24 21.6~26.4 9 12 111 1 30 80 PDS1-S24-S12-D 24 21.6~26.4 12 9 83 1 30 81 PDS1-S24-S15-D 24 21.6~26.4 15 7 67 1 60 82 PDS1-S24-S24-D 24 21.6~26.4 24 4 42 1 60 82 Notes: 1. ripple and noise are measured at 20 MHz BW by “parallel cable” method cui.com CUI Inc │ SERIES: PDS1-D │ DESCRIPTION: DC-DC CONVERTER date 03/19/2013 │ page 2 of 6 PART NUMBER KEY PDS1 - SXX - SXX -D Base Number Input Voltage Output Voltage Packaging Style DIP INPUT parameter conditions/description min typ max units operating input voltage 3.3 V input models 5 V input models 12 V input models 15 V input models 24 V input models 2.97 4.5 10.8 13.5 21.6 3.3 5 12 15 24 3.63 5.5 13.2 16.5 26.4 Vdc Vdc Vdc Vdc Vdc surge voltage for maximum of 1 second 3.3 V input models 5 V input models 12 V input models 15 V input models 24 V input models -0.7 -0.7 -0.7 -0.7 -0.7 5 9 18 21 30 Vdc Vdc Vdc Vdc Vdc filter capacitance filter max units ±1.5 ±1.2 % % 20 15 % % OUTPUT parameter conditions/description min line regulation for Vin change of 1% 3.3 V model all other models load regulation measured from 10% load to full load 3.3 V model all other models voltage accuracy see tolerance envelope curve switching frequency 100% load, nominal input voltage temperature coefficient 100% load typ 100 300 kHz ±0.03 %/°C PROTECTIONS parameter conditions/description short circuit protection continuous, automatic recovery min typ max units min typ max units SAFETY AND COMPLIANCE parameter conditions/description isolation voltage for 1 minute at 1 mA max. 1,500 Vdc isolation resistance at 500 Vdc 1,000 MΩ conducted emissions CISPR22/EN55022, class B (external circuit required) ESD IEC/EN61000-4-2, class B, contact ±8KV MTBF MIL-HDBK-217F @ 25 °C 3,500,000 hours RoHS compliant yes cui.com CUI Inc │ SERIES: PDS1-D │ DESCRIPTION: DC-DC CONVERTER ENVIRONMENTAL date 03/19/2013 │ page 3 of 6 parameter conditions/description min max units operating temperature see derating curve -40 105 °C -55 125 °C storage temperature storage humidity non-condensing temperature rise at full load typ 95 25 % °C SOLDERABILITY parameter conditions/description hand soldering wave soldering min typ max units 1.5 mm from case for 10 seconds 300 °C see wave soldering profile 260 °C max units Peak Temp. 260°C Max. Wave Soldering Time 4 Sec. Max. 250 Temperature (°C) 200 10 Sec. Max. 150 100 50 MECHANICAL 0 Time (sec.) parameter conditions/description min dimensions 12.7 x 10.0 x 8.20 (0.50 x 0.394 x 0.323 inch) case material plastic (UL94-V0) typ mm weight 1.8 MECHANICAL DRAWING ∅1.00 [0.059] 0.50 [0.020] 7.70[0.303] 8.20[0.323] units: mm[inch] tolerance: ±0.25[±0.010] pin section tolerance: ±0.10[±0.004] 7 4.10 [0.161] 1 5 Grid Size: 2.54mm x 2.54mm 4 5.08[0.200] Front View PCB Layout Top View 12.70[0.500] 7.62[0.300] ∅1.00 [0.039] 5 10.00[0.394] 7 PIN CONNECTIONS 4 7.62[0.300] 0.30[0.012] 1 0.50[0.020] Bottom View cui.com PIN function 1 GND 4 Vin 5 +Vo 7 0V g CUI Inc │ SERIES: PDS1-D │ DESCRIPTION: DC-DC CONVERTER date 03/19/2013 │ page 4 of 6 DERATING CURVES Tolerance Envelope Curve Temperature Derating Curve 7.5 100 5 Typica l 2.5 Load 0 2.5 Line Rated Output Voltage -2.5 -2.5 -5 -7.5 -7.5 Load (%) Output Voltage Accuracy (%) 10 80 60 Safe operating area 40 20 -10 10 20 30 40 50 60 70 Output Current Percentage (%) (Nominal Input Voltage) 80 90 100 -40 -20 0 20 40 60 85 105 120 Ambient Temperature (°C) EMC RECOMMENDED CIRCUIT L DM Vi n Vi n C1 G ND Recommended external circuit components + Vo EUT GND L O AD 0V C2 Vin (Vdc) C1 LDM C2 3.3 475K/50V 6.8μH NC 5 475K/50V 6.8μH NC 12 475K/50V 6.8μH NC 15 475K/50V 6.8μH 470pF/2kV 24 475K/50V 6.8μH 470pF/2kV TEST CONFIGURATION Oscilloscope Lin Cin External components Current Probe DC DC Load Lin 4.7μH Cin 220μF, ESR < 1.0Ω at 100 KHz Note: Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate source impedance. cui.com CUI Inc │ SERIES: PDS1-D │ DESCRIPTION: DC-DC CONVERTER date 03/19/2013 │ page 5 of 6 APPLICATION NOTES 1. Output load requirement To ensure this module can operate efficiently and reliably, the minimum output load may not be less than 10% of the full load during operation. If the actual output power is low, connect a resistor at the output end in parallel to increase the load. 2. Overload Protection Under normal operating conditions, the output circuit of this product has no protection against overload. The simplest method to add this is to add a circuit breaker to the circuit. 3. Recommended circuit If you want to further decrease the input/output ripple, you can increase the capacitance accordingly or choose capacitors with low ESR (see Figure 1). However, the capacitance of the output filter capacitor must be appropriate. If the capacitance is too high, a startup problem might arise. For every channel of the output, to ensure safe and reliable operation, the maximum capacitance must be less than the maximum capacitive load (see Table 1). Figure 1 Table 1 +Vo Vin DC DC Cin GND Cout 0V Vin (Vdc) Cin (µF) Vo (Vdc) Cout (µF) 3.3 4.7 3.3 10 5 4.7 5 10 12 2.2 9 4.7 15 1 12 2.2 24 1 15 1 -- -- 24 0.47 It’s not recommended to connect any external capacitors in applications with less than 0.5 watt output. 4. Output Voltage Regulation and Over-voltage Protection Circuit The device for output voltage regulation, over-voltage and over-current protection is a linear regulator and a capacitor filtering network with overheat protection which can be connected to the input or output end in series (see Figure 2). The recommended capacitance of its filter capacitor (see Table 1), and the linear regulator is based on the actual voltage and current required. Figure 2 Note: Vin GND REG REG +Vo DC DC 0V 1. Operation under minimum load will not damage the converter; however, they may not meet all specifications listed. 2. Max. capacitive load tested at input voltage range and full load. 3. All specifications measured at: Ta=25°C, humidity<75%, nominal input voltage and rated output load, unless otherwise specified. cui.com CUI Inc │ SERIES: PDS1-D │ DESCRIPTION: DC-DC CONVERTER date 03/19/2013 │ page 6 of 6 REVISION HISTORY rev. 1.0 description date initial release 03/19/2013 The revision history provided is for informational purposes only and is believed to be accurate. Headquarters 20050 SW 112th Ave. Tualatin, OR 97062 800.275.4899 Fax 503.612.2383 cui.com [email protected] CUI offers a two (2) year limited warranty. Complete warranty information is listed on our website. CUI reserves the right to make changes to the product at any time without notice. Information provided by CUI is believed to be accurate and reliable. However, no responsibility is assumed by CUI for its use, nor for any infringements of patents or other rights of third parties which may result from its use. CUI products are not authorized or warranted for use as critical components in equipment that requires an extremely high level of reliability. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.