Directory chapter 04 D-Sub – Mixed subminiature D connectors Page D-Sub mixed connector system – general information . . . . . . . . . . . . . . . . . . . 04.02 Contact arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04.03 Connectors for pcb applications – general information . . . . . . . . . . . . . . . . . . . 04.04 Connectors for cable applications – general information . . . . . . . . . . . . . . . . . . 04.05 Technical characteristics for shells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04.06 Mixed shells with pre-mounted signal solder cup contacts . . . . . . . 04.07 Shells without signal contacts for cable applications . . 04.14 Coded shells without signal contacts for cable applications . . . . . . . . . . . . . . . . 04.15 Mixed shells for signal crimp contacts . . . . . . . . . . . . . 04.17 Technical characteristics for special contacts . . . . . . . . . . . . . . . . . . . . . . . . . . 04.21 Straight signal crimp contacts for cable applications . . . . . 04.22 High voltage contacts for cable applications . . . . . . . . . . . 04.23 Straight power contacts for cable applications . . . . . . . . . 04.24 Coaxial contacts for cable applications . . . . . . . . . . . . . . . 04.26 Pneumatic contacts for cable applications . . . . . . . . . . . . . 04.29 Pcb hole patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04.30 Board drillings for connectors with straight pcb contacts . . . . . . . . . . . . . . . . . . 04.30 Board drillings for connectors with right angled pcb contacts . . . . . . . . . . . . . . 04.35 Customer request form for pcb connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04.40 Customer request form for cable connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 04.42 Tooling see chapter 31 Hoods see chapter 07 D-Sub - M D-Sub – M 04 . 01 D-Sub mixed connector system HARTINGs’ mixed D-Sub range brings the advantage of an industry standard I/O interconnect product with the possibility to customise for any application. D-Sub - M The range is designed around the standard D-Sub shell sizes with the possibility to have a blend of contacts such as signals with coaxial, power, high voltage or pneumatic contacts. Due to its construction, the product is fully shielded and helps reducing the EMI/RFI leakage. All contacts are machined with two different platings. When hot plug-in is required, first mate last break contacts can also be supplied. For connectors to be fitted on a board with SMT components, they can be supplied in an SMC (PiHIR) version which is assembled in the reflow solder process, thus reducing assembly cost. In addition, a complete range of accessories such as clinch nut, spacers, board locks, female screw lock, etc. … meeting the requirements of virtually any application, including a blind mate feature, makes this product range very attractive thanks to its versatility, reliability and cost effectiveness. 04 . 02 General information D-Sub Contact arrangements The structure of the connectors’ identification is so that the left side digits give the total number of contacts and the right side digits the number of special contacts which can be either power, coaxial or high voltage style. Example: 13W3 stands for 13 contacts in total with 10 signal contacts and 3 special contacts. Shell size 2W2C 1 5W1 1 3W3 2 3W3C 2 7W2 2 11W1 2 5W5 3 9W4 3 13W3 3 17W2 3 21W1 3 Shell size 7W7 4 8W8 4 13W6 4 21WA4 4 25W3 4 27W2 4 24W7 5 36W4 5 Note: for any other layout please consult your HARTING representative. D-Sub - M The table shows the standard range supported by HARTING. Two versions are special since they allow to mix in the same shell male and female contacts: 2W2C and 3W3C. The purpose of these versions is to have a 100 % mating proof feature (the insulator shape prevents a 180° reversed mating). 04 . 03 D-Sub Connectors for pcb applications – general information The range of pcb connectors available at HARTING is summarised in the table under. For each of the basic connector versions, the available contact styles are documented with termination process, pitch, plating, rating for power contacts and impedance for coaxial contact etc..., as well as the accessory configuration. Pcb connectors are delivered fully loaded thus providing a very good positioning of the contacts in their cavities for an easy and safe insertion of the pins in the pcb holes particularly crucial in the right angled versions. D-Sub - M Due to the numerous possibilities offered with the pcb connectors, suggested method is to contact your local HARTING representative to determine the part number to order; see customer request form on pages 04.40 and 04.41. Straight Insulator body Signal contacts Power contacts Coaxial contacts Accessories ● ● Standard SMC: Solder Reflow Compatible ● ● Standard SMC: Solder Reflow Compatible Solder termination ● Pitch: 2.84 mm ● Plating: 0.76 µm Au over Ni ● Pcb thickness from 1.6 to 3.2 mm Solder termination ● Pitch: 2.54 mm ● Plating: 0.76 µm Au over Ni ● Pcb thickness from 1.6 to 3.2 mm Solder termination ● Rating: 20, 30, 40 A ● Plating: 0.76 µm Au over Ni Solder termination ● Rating: 20, 30, 40 A ● Plating: 0.76 µm Au over Ni Press-in termination ● Rating: 30 A ● Plating: 0.76 µm Au over Ni Solder termination ● 50 or 75 Ω ● Plating: 1.3 µm Au over Ni inner conductor 0.76 µm Au over Ni outer ring Solder termination ● 50 or 75 Ω ● Plating: 1.3 µm Au over Ni inner conductor 0.76 µm Au over Ni outer ring Through hole Metal bracket with board lock and through hole Nut: M3 or UNC 4-40 Metal bracket with board lock and clinch nut M3 or UNC 4-40 Spacer: M3 or UNC 4-40 Metal bracket with board lock and female screw lock UNC 4-40 Spacer (M3 or UNC 4-40) with board lock 04 . 04 Right angled Spacer + board lock + female screw lock M3 or UNC 4-40 D-Sub Connectors for cable applications – general information Two termination processes are available: crimp or solder Signal contacts Power contacts Coaxial contacts1) High voltage contacts 1) Crimp termination ● For wire gauge: AWG 20-24 or 26-28 ● Plating: 0.76 µm or 0.2 µm Au over Ni Pre-mounted solder cup contacts ● Plating: 0.76 µm or 0.1 µm Au over Ni Crimp ● Rating: 10, 20, 30, 40 A ● Plating: 0.76 µm or 0.2 µm Au over Ni Crimp ● Rating: 10, 20, 30, 40 A ● Plating: 0.76 µm or 0.2 µm Au over Ni Solder cup ● Rating: 10, 20, 30, 40 A ● Plating: 0.76 µm or 0.2 µm Au over Ni Solder cup ● Rating: 10, 20, 30, 40 A ● Plating: 0.76 µm or 0.2 µm Au over Ni Solder/crimp termination ● 50 or 75 Ω ● Plating: 1.3 µm or 0.2 µm Au over Ni inner conductor 0.76 µm or 0.2 µm Au over Ni outer ring ● Cables: RG 178, 179 … Solder/crimp termination ● 50 or 75 Ω ● Plating: 1.3 µm or 0.2 µm Au over Ni inner conductor 0.76 µm or 0.2 µm Au over Ni outer ring ● Cables: RG 178, 179 … Crimp/crimp termination ● 50 or 75 Ω ● Plating: 1.3 µm or 0.2 µm Au over Ni inner conductor 0.76 µm or 0.2 µm Au over Ni outer ring ● Cables: RG 178, 179 … Crimp/crimp termination ● 50 or 75 Ω ● Plating: 1.3 µm or 0.2 µm Au over Ni inner conductor 0.76 µm or 0.2 µm Au over Ni outer ring ● Cables: RG 178, 179 … Solder termination ● Plating: 1.3 µm Au over Ni terminating and mating side Solder termination ● Plating: 1.3 µm Au over Ni terminating and mating side Coaxial contacts are provided in two versions: Inner conductor soldered and outer part crimped (solder/crimp termination) ● Both inner and outer part crimped (crimp/crimp termination); this version is recommended for medium or large size volume since crimping is faster than soldering. ● D-Sub - M Shell 04 . 05 D-Sub - M D-Sub mixed connectors Technical characteristics for shells Number of contacts 2, 3, 5, 7, 8, 9, 11, 13, 17, 21, 24, 25, 27, 36 Approvals DIN 41 652, part 1 MIL-C 24 308 Working current 5 A for signal contacts Temperature range -55 OC … + 125 OC The higher temperature limit includes the ambient and heating effect of the contacts under load Materials Mouldings Thermoplastic resin, glassfibre filled (Polyester) UL 94-V0 color: green for standard black for crimp Metal shell Plated steel 04 . 06 Technical characteristics for special contacts see page 04.21 D-Sub DIN 41 652 T1 Number of contacts 7--27 Mixed shells with pre-mounted signal solder cup contacts No. of contacts1) Part No. male connectors female connectors Performance level 3 S42) Performance level 3 S42) 7W2 09 69 211 7072 09 69 211 5072 09 69 201 7072 09 69 201 5072 17W2 09 69 311 7172 09 69 311 5172 09 69 301 7172 09 69 301 5172 21WA4 09 69 411 7214 09 69 411 5214 09 69 401 7214 09 69 401 5214 27W2 09 69 411 7272 09 69 411 5272 09 69 401 7272 09 69 401 5272 D-Sub - M Identification Male connectors Solder cup termination for AWG 20 (0.5 mm²) 7W2 17W2 21WA4 27W2 a 24.6 38.3 54.8 54.9 b 39.1 53.0 69.3 69.3 c 27.5 41.3 57.7 57.7 d 33.30 47.04 63.50 63.50 e 25.2 38.9 55.3 55.3 Female connectors Solder cup termination for AWG 20 (0.5 mm²) Dimensions in mm 1) 2) Explanations see page 04.03 S4: ≥ 0.76 µm Au Board drillings see pages 04.30 ff Order special contacts separately. See pages 04.21 ff 04 . 07 D-Sub DIN 41 652 T1 Number of contacts 9--25 Mixed shells with pre-mounted signal solder cup contacts Identification No. of contacts1) Part No. D-Sub - M male connectors Male connectors female connectors Performance level 3 S42) Performance level 3 S42) 9W4 09 69 311 7094 09 69 311 5094 09 69 301 7094 09 69 301 5094 13W3 09 69 311 7133 09 69 311 5133 09 69 301 7133 09 69 301 5133 25W3 09 69 411 7253 09 69 411 5253 09 69 401 7253 09 69 401 5253 9W4 Solder cup termination for AWG 20 (0.5 mm²) 13W3, 25W3 Solder cup termination for AWG 20 (0.5 mm²) 13W3 25W3 04 . 08 b 53.0 69.3 c 41.3 57.7 d e 47.04 38.90 63.50 49.84 Dimensions in mm Explanations see page 04.03 S4: ≥ 0.76 µm Au Board drillings see pages 04.30 ff 1) 2) Drawings for female connectors see page 04.09 Order special contacts separately. See pages 04.21 ff D-Sub DIN 41 652 T1 Number of contacts 9--25 Mixed shells with pre-mounted signal solder cup contacts Identification Dimensions in mm 9W4 D-Sub - M Female connectors Drawing Solder cup termination for AWG 20 (0.5 mm²) 13W3, 25W3 Solder cup termination for AWG 20 (0.5 mm²) 13W3 25W3 a 38.3 54.9 b 53.0 69.3 c 41.3 57.7 d 47.04 63.50 04 . 09 Board drillings see pages 04.30 ff D-Sub DIN 41 652 T1 Number of contacts 5--21 Mixed shells with pre-mounted signal solder cup contacts Identification No. of contacts1) Part No. D-Sub - M male connectors female connectors Performance level 3 S42) Performance level 3 S42) 5W1 09 69 111 7051 09 69 111 5051 09 69 101 7051 09 69 101 5051 11W1 09 69 211 7111 09 69 211 5111 09 69 201 7111 09 69 201 5111 21W1 09 69 311 7211 09 69 311 5211 09 69 301 7211 09 69 301 5211 Male connectors Solder cup termination for AWG 20 (0.5 mm²) Female connectors Solder cup termination for AWG 20 (0.5 mm²) 5W1 11W1 21W1 04 . 10 Explanations see page 04.03 S4: ≥ 0.76 µm Au Board drillings see pages 04.30 ff 1) 2) a 16.4 24.7 38.5 b 30.8 39.1 53.0 c 19.3 27.5 41.3 d 25.00 33.30 47.04 e 16.9 25.2 38.9 Order special contacts separately. See pages 04.21 ff Dimensions in mm D-Sub DIN 41 652 T1 Number of contacts 13 Mixed shells with pre-mounted signal solder cup contacts No. of contacts1) Part No. male connectors 13W6 female connectors Performance level 3 S42) Performance level 3 S42) 09 69 411 7136 09 69 411 5136 09 69 401 7136 09 69 401 5136 D-Sub - M Identification Male connectors Solder cup termination for AWG 20 (0.5 mm²) Female connectors Solder cup termination for AWG 20 (0.5 mm²) Dimensions in mm Explanations see page 04.03 S4: ≥ 0.76 µm Au Board drillings see pages 04.30 ff 1) 2) Order special contacts separately. See pages 04.21 ff 04 . 11 D-Sub DIN 41 652 T1 Number of contacts 24 Mixed shells with pre-mounted signal solder cup contacts Identification No. of contacts1) Part No. D-Sub - M male connectors 24W7 female connectors Performance level 3 S42) Performance level 3 S42) 09 69 511 7247 09 69 511 5247 09 69 501 7247 09 69 501 5247 Male connectors Solder cup termination for AWG 20 (0.5 mm²) Female connectors Solder cup termination for AWG 20 (0.5 mm²) 04 . 12 Dimensions in mm Explanations see page 04.03 S4: ≥ 0.76 µm Au Board drillings see pages 04.30 ff 1) 2) Order special contacts separately. See pages 04.21 ff D-Sub DIN 41 652 T1 Number of contacts 36 Mixed shells with pre-mounted signal solder cup contacts No. of contacts1) Part No. male connectors 36W4 female connectors Performance level 3 S42) Performance level 3 S42) 09 69 511 7364 09 69 511 5364 09 69 501 7364 09 69 501 5364 D-Sub - M Identification Male connectors Solder cup termination for AWG 20 (0.5 mm²) Female connectors Solder cup termination for AWG 20 (0.5 mm²) Dimensions in mm Explanations see page 04.03 S4: ≥ 0.76 µm Au Board drillings see pages 04.30 ff 1) 2) Order special contacts separately. See pages 04.21 ff 04 . 13 D-Sub DIN 41 652 T1 Number of contacts 3--8 Shells without signal contacts for cable applications D-Sub - M Identification No. of contacts1) Part No. male connectors female connectors 3W3 09 69 210 0033 09 69 200 0033 5W5 09 69 310 0055 09 69 300 0055 7W7 09 69 410 0077 09 69 400 0077 8W8 09 69 410 0088 09 69 400 0088 Male connectors 3W3 5W5 7W7 8W8 a 25.2 38.9 55.3 55.3 b 39.1 53.0 69.3 69.3 c 27.5 41.3 57.7 57.7 d 33.30 47.04 63.50 63.50 e 24.6 38.3 54.9 54.8 Female connectors 04 . 14 Dimensions in mm 1) Explanations see page 04.03 Board drillings see pages 04.30 ff Order special contacts separately. See pages 04.21 ff D-Sub DIN 41 652 T1 Number of contacts 2 Coded shells without signal contacts for cable applications No. of contacts1) 2W2C Part No. male connector female connector 09 69 110 0022 09 69 100 0022 D-Sub - M Identification Male connectors Female connectors Dimensions in mm 1) Explanations see page 04.03 Board drillings see pages 04.30 ff Order special contacts separately. See pages 04.21 ff 04 . 15 D-Sub DIN 41 652 T1 Number of contacts 3 Coded shells without signal contacts for cable applications D-Sub - M Identification No. of contacts1) 3W3C Part No. male connector female connector 09 69 210 0633 09 69 200 0633 Male connectors detail: polarization feature Female connectors detail: polarization feature 04 . 16 Dimensions in mm 1) Explanations see page 04.03 Board drillings see pages 04.30 ff Order special contacts separately. See pages 04.21 ff D-Sub DIN 41 652 T1 Number of contacts 7--21 Mixed shells for signal crimp contacts No. of contacts1) Part No. male connectors female connectors 7W2 09 69 212 0072 09 69 202 0072 17W2 09 69 312 0172 09 69 302 0172 21WA4 09 69 412 0214 09 69 402 0214 D-Sub - M Identification Male connectors a 7W2 25.2 17W2 38.9 21WA4 55.3 b 39.1 53.0 69.3 c 27.5 41.3 57.7 d 33.30 47.04 63.50 e 24.7 38.5 54.9 Female connectors Dimensions in mm 1) Explanations see page 04.03 Board drillings see pages 04.30 ff Order special contacts separately. See pages 04.21 ff 04 . 17 D-Sub DIN 41 652 T1 Number of contacts 13 Mixed shells for signal crimp contacts D-Sub - M Identification No. of contacts1) 13W3 Part No. male connector female connector 09 69 312 0133 09 69 302 0133 Male connectors Female connectors 04 . 18 Dimensions in mm 1) Explanations see page 04.03 Board drillings see pages 04.30 ff Order special contacts separately. See pages 04.21 ff D-Sub DIN 41 652 T1 Number of contacts 11--21 Mixed shells for signal crimp contacts No. of contacts1) Part No. male connectors female connectors 11W1 09 69 212 0111 09 69 202 0111 21W1 09 69 312 0211 09 69 302 0211 D-Sub - M Identification Male connectors 11W1 21W1 a 24.7 38.5 b 39.1 53.0 c 27.5 41.3 d 33.30 47.04 e 25.2 38.9 Female connectors Dimensions in mm 1) Explanations see page 04.03 Order special contacts separately. See pages 04.21 ff Board drillings see pages 04.30 ff 04 . 19 D-Sub DIN 41 652 T1 Number of contacts 36 Mixed shells for signal crimp contacts D-Sub - M Identification No. of contacts1) 36W4 Part No. male connector female connector 09 69 512 0364 09 69 502 0364 Male connectors Female connectors 04 . 20 Dimensions in mm 1) Explanations see page 04.03 Board drillings see pages 04.30 ff Order special contacts separately. See pages 04.21 ff D-Sub mixed connectors Technical characteristics for special contacts Coaxial contacts see pages 04.26 – 04.28 Power contacts see pages 04.24 + 04.25 5A 2A 10 A, 20 A, 30 A or 40 A 2 A DC – Test voltage Ur.m.s. Operating voltage – 750 V / 50 Hz – 4 kV / 50 Hz – – – – ≤ 3 kV – Contact resistance – ≤ 2.7 mΩ (inner and outer conductor) ≤ 1 mΩ ≤ 3 mΩ (outer conductor) – Impedance – 50 / 75 Ω – – – Frequency range – 0 - 2 GHz – – – Temperature range – -55 °C … + 135 °C -55 °C … + 155 °C -55 °C … + 125 °C -10 °C … + 60 °C high performance level ≥ 500 ≥ 500 ≥ 500 – – standard performance level ≥ 200 ≥ 200 ≥ 200 ≥ 500 – Mating force Unmating force ≤ 3.4 N ≤ 7 N/mated pair ≤ 7 N/mated pair ≤5N – ≥ 0.2 N ≤ 7 N/mated pair appr. 5 N appr. 2.5 N – Max. pressure – – – – 7 bars at 20 °C Copper alloy Copper alloy Copper alloy Copper alloy German silver 0.76 µm Au / 0.2 µm Au or 0.2 µm Au / 5 µm Sn 1.3 µm Au / 1.3 µm Au – Working current High voltage contacts Pneumatic contacts see page see page 04.23 04.29 D-Sub - M Signal contacts see page 04.22 Mating cycles Materials Contacts Plating* Mating side / terminating side 0.76 µm Au / 0.76 µm Au or 0.2 µm Au / 0.2 µm Au Inner conductor mating side / terminating side – 1.3 µm Au / 1.3 µm Au or 0.2 µm Au / 0.2 µm Au – – – Outer conductor mating side / terminating side – 0.76 µm Au / 0.2 µm Au or 0.2 µm Au / 5 µm Sn – – – Retaining clip – Copper alloy Copper alloy PI – Insulator – PBFE/PBTP/PI – PTFE – O-ring – – – – Vitton Technical characteristics for shells see page 04.06 * High performance or standard performance level 04 . 21 D-Sub DIN 41 652 T1 Straight signal crimp contacts for cable applications Identification Wire gauge (mm²) Part No. D-Sub - M Performance level Male contact Female contact 3 S41) 0.09 - 0.14 AWG 28 - 26 09 69 282 7311 09 69 282 5311 0.25 - 0.56 AWG 24 - 20 09 69 282 7310 09 69 282 5310 0.09 - 0.14 AWG 28 - 26 09 69 182 7311 09 69 182 5311 0.25 - 0.56 AWG 24 - 20 09 69 182 7310 09 69 182 5310 Male contact Female contact 04 . 22 Dimensions in mm 1) S4: ≥ 0.76 µm Au Tooling see chapter 31 D-Sub DIN 41 652 T1 High voltage contacts for cable applications Wire gauge (mm²) Part No. Male contacts Plating: 1.3 µm Au1) Female contacts Plating: 1.3 µm Au1) 0.25 - 0.56 AWG 24 - 20 09 69 281 2550 09 69 181 2550 0.25 - 0.56 AWG 24 - 20 09 69 681 2550 09 69 581 2550 D-Sub - M Identification Straight versions Right angled versions Male contacts Female contacts Straight versions stripping dimensions Right angled versions stripping dimensions Dimensions in mm 1) for mating and terminating side 04 . 23 D-Sub DIN 41 652 T1 Straight power contacts for cable applications Identification D-Sub - M Performance levels þ Rating (A) Part No. Performance level 3 S41) Solder version Male contacts 10 20 30 40 09 69 281 7420 09 69 281 7421 09 69 281 7422 09 69 281 7423 09 69 281 5420 09 69 281 5421 09 69 281 5422 09 69 281 5423 Female contacts 10 20 30 40 09 69 181 7420 09 69 181 7421 09 69 181 7422 09 69 181 7423 09 69 181 5420 09 69 181 5421 09 69 181 5422 09 69 181 5423 Male contacts 10 20 30 40 09 69 282 7420 09 69 282 7421 09 69 282 7422 09 69 282 7423 09 69 282 5420 09 69 282 5421 09 69 282 5422 09 69 282 5423 Female contacts 10 20 30 40 09 69 182 7420 09 69 182 7421 09 69 182 7422 09 69 182 7423 09 69 182 5420 09 69 182 5421 09 69 182 5422 09 69 182 5423 Crimp version2) 04 . 24 S4: ≥ 0.76 µm Au Tooling see chapter 31 Dimensions see page 04.25 1) 2) D-Sub DIN 41 652 T1 Straight power contacts for cable applications Identification Drawing Dimensions in mm solder crimp D-Sub - M Male contacts stripping dimensions 7,5 Rating (A) 10 20 30 40 Female contacts ø a -0.1 1.8 2.7 3.5 4.8 ø b ±0.05 2.54 3.63 4.40 5.50 Rating (A) 10 20 30 40 ø x -0.1 1.7 2.6 3.7 4.6 ø y ±0.05 2.6 3.6 4.7 5.8 AWG 16 - 20 12 - 14 10 - 12 8 - 10 crimp solder stripping dimensions 7,5 04 . 25 D-Sub DIN 41 652 T1 Coaxial contacts for cable applications Identification Impedance (Ω) Part No. Straight male contacts Straight female contacts D-Sub - M Performance level Performance level 3 S41) 3 S41) Solder / crimp contact for cables RG 174 U, 188 AU, 316 U 50 09 69 281 7140 09 69 281 5140 09 69 181 7140 09 69 181 5140 for cables RG 178 BU, 196 AU, 404 U 50 09 69 281 7141 09 69 281 5141 09 69 181 7141 09 69 181 5141 for cables RG 58 CU, 141 AU 50 09 69 281 7143 09 69 281 5143 09 69 181 7143 09 69 181 5143 for cables RG 179 BU, 187 AU 75 09 69 281 7230 09 69 281 5230 09 69 181 7230 09 69 181 5230 for cables RGD 179 75 09 69 281 7233 09 69 281 5233 09 69 181 7233 09 69 181 5233 for cables RG 174 U, 188 AU, 316 U 50 09 69 282 7140 09 69 282 5140 09 69 182 7140 09 69 182 5140 for cables RG 179 BU, 187 AU 75 09 69 282 7230 09 69 282 5230 09 69 182 7230 09 69 182 5230 for cables RG 59 75 09 69 282 7232 09 69 282 5232 09 69 182 7232 09 69 182 5232 for cables RGD 179 75 09 69 282 7233 09 69 282 5233 09 69 182 7233 09 69 182 5233 Crimp / crimp contact Harnessing dimensions (mm) 04 . 26 S4: ≥ 0.76 µm Au Dimensions see pages 04.27 and 04.28 Tooling see chapter 31 1) Part No. 09 69 181 x140 09 69 281 x140 09 69 181 x141 09 69 281 x141 09 69 181 x143 09 69 281 x143 09 69 181 x230 09 69 281 x230 09 69 182 x140 09 69 282 x140 09 69 182 x230 09 69 282 x230 09 69 182 x232 09 69 282 x232 09 69 181 x233 09 69 281 x233 09 69 182 x233 09 69 282 x233 ØA ØB ØC ØD E F G 0.85 1.9 2.3 3.2 9.5 5.0 3.0 0.85 1.2 1.4 2.3 9.5 5.0 3.0 1.00 3.0 4.4 5.2 9.5 5.0 3.0 0.50 1.9 2.3 3.2 9.5 5.0 3.0 0.60 1.9 2.4 3.2 9.0 5.0 3.0 0.60 1.9 2.4 3.2 9.0 5.0 3.0 0.95 3.8 5.1 6.2 9.0 4.3 3.7 0.50 1.9 2.6 3.5 9.5 5.0 3.0 0.60 1.9 2.6 3.5 9.3 4.3 3.0 D-Sub DIN 41 652 T1 Coaxial contacts for cable applications Identification Drawing Dimensions in mm Part No. øa øb 09 69 281 x140 0.85 1.9 09 69 281 x141 0.85 1.2 09 69 281 x230 0.50 1.9 øc 2.6 1.7 2.6 D-Sub - M Male contacts ød 3.2 2.3 3.2 Points of plating thickness measurement Part No. 09 69 281 x143 øa 1.0 øb 3.0 øc 4.4 ød 5.2 Part No. 09 69 281 x233 øa 0.5 øb 1.9 øc 2.6 ød 3.5 Part No. 09 69 282 x140 09 69 282 x230 09 69 282 x233 øa 0.6 0.6 0.6 øb 1.9 1.9 1.9 øc 2.6 2.6 2.6 ød 3.2 3.2 3.5 Part No. øa øb 09 69 282 x232 0.95 3.8 øc 5.1 ød 6.2 øe 3.8 3.8 4.4 04 . 27 D-Sub DIN 41 652 T1 Coaxial contacts for cable applications Identification Drawing Dimensions in mm D-Sub - M Female contacts Part No. øa øb 09 69 181 x140 0.85 1.9 09 69 181 x141 0.85 1.2 09 69 181 x230 0.50 1.9 øc 2.6 1.7 2.6 ød 3.2 2.3 3.2 Points of plating thickness measurement 04 . 28 Part No. 09 69 181 x143 øa 1.0 øb 3.0 øc 4.4 ød 5.2 Part No. 09 69 181 x233 øa 0.5 øb 1.9 øc 2.6 ød 3.5 Part No. 09 69 182 x140 09 69 182 x230 09 69 182 x233 øa 0.6 0.6 0.6 øb 1.9 1.9 1.9 øc 2.6 2.6 2.6 ød 3.2 3.2 3.5 Part No. øa øb 09 69 182 x232 0.95 3.8 øc 5.1 ød 6.2 øe 3.8 3.8 4.4 D-Sub DIN 41 652 T1 Pneumatic contacts for cable applications Identification Inner diameter air tube (mm) Part No. 2 2.6 3 4 09 69 287 0061 09 69 287 0060 09 69 287 0062 09 69 287 0063 2 2.6 3 4 09 69 187 0061 09 69 187 0060 09 69 187 0062 09 69 187 0063 D-Sub - M Male contacts Female contacts Male contacts Part No. 09 69 x87 0061 09 69 x87 0060 09 69 x87 0062 09 69 x87 0063 øa 1.45 1.65 1.65 1.65 øb 2.6 3.1 3.4 4.8 øc 1.5 2.0 2.3 3.7 ød 0.95 1.65 1.85 2.95 Female contacts Dimensions in mm 04 . 29 D-Sub DIN 41 652 T1 Board drillings for connectors with straight pcb contacts Pcb hole patterns In the next pages, the pcb hole pattern is given for the power and the coaxial contact per connector layout. In the case of the power contact, the drilling hole dimension is not mentioned; the table here under provides relevant information according to the current rating of the contact and its version. Power contact diameter and pcb related drilling diameter Straight connectors Right angled connectors Pin Ø (mm) Pcb drilling Ø (mm) Pin Ø (mm) Pcb drilling Ø (mm) 20 A 2.60 2.9 2.85 3.15 30 A – – 3.20 3.50 40 A 3.75 4.0 3.75 4.05 D-Sub - M Rating Identification Male connector* Drawing Dimensions in mm Power contact Coaxial contact 2W2C 3W3 / 3W3C 5W1 5W5 7W2 04 . 30 * When using a female connector with straight pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with straight pcb contacts Male connector* Drawing Dimensions in mm Power contact Coaxial contact 7W7 D-Sub - M Identification 8W8 9W4 11W1 04 . 31 * When using a female connector with straight pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with straight pcb contacts Identification D-Sub - M Male connector* Drawing Dimensions in mm Power contact Coaxial contact 13W3 13W6 17W2 04 . 32 * When using a female connector with straight pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with straight pcb contacts Male connector* Drawing Dimensions in mm Power contact Coaxial contact 21W1 D-Sub - M Identification 21WA4 24W7 04 . 33 * When using a female connector with straight pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with straight pcb contacts Identification D-Sub - M Male connector* Drawing Dimensions in mm Power contact Coaxial contact 25W3 27W2 36W4 04 . 34 * When using a female connector with straight pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with right angled pcb contacts Male connector* Drawing Dimensions in mm Power contact Coaxial contact 2W2C D-Sub - M Identification 3W3 / 3W3C 5W1 5W5 7W2 04 . 35 * When using a female connector with right angled pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with right angled pcb contacts Identification D-Sub - M Male connector* Drawing Dimensions in mm Power contact Coaxial contact 7W7 8W8 9W4 11W1 04 . 36 * When using a female connector with right angled pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with right angled pcb contacts Male connector* Drawing Dimensions in mm Power contact Coaxial contact 13W3 D-Sub - M Identification 13W6 17W2 04 . 37 * When using a female connector with right angled pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with right angled pcb contacts Identification D-Sub - M Male connector* Drawing Dimensions in mm Power contact Coaxial contact 21W1 21WA4 24W7 04 . 38 * When using a female connector with right angled pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub DIN 41 652 T1 Board drillings for connectors with right angled pcb contacts Male connector* Drawing Dimensions in mm Power contact Coaxial contact 25W3 D-Sub - M Identification 27W2 36W4 04 . 39 * When using a female connector with right angled pcb contacts the board drilling pattern must be mirrored in the Y axis. D-Sub HARTING customer request form for pcb connectors 1 Connector gender and type ■ ■ 2 Receptacle (female contacts) ■ Contact arrangement Right angled ■ ■ ■ Yes (fill in questions below) ■ No (go directly to item 2.2) ■ ■ ■ ■ ■ ■ ■ Yes (fill in questions below) ■ No (go directly to item 2.3) Yes (fill in questions below) ■ No (go directly to item 2.4) [mating side inner / outer conductor] ■ ■ ■ ■ ■ 2.4 Any high voltage contacts? ■ Yes 2.5 Any pneumatic contacts? ■ Yes (fill in questions below) ■ No (go directly to item 3) ■ ■ 2 mm / PU-2 3 mm / PU-3 D-Sub - M 2.1 Any signal contacts? 2.2 Any power contacts? Current rating Termination type Performance level [mating side / termination side] 2.3 Any coaxial contacts? Impedance Performance level Tube inner diameter / suitable compressed air tube 8W8 9W4 11W1 13W3 13W6 2W2C ■ ■ ■ ■ ■ ■ ■ 3W3 5W1 5W5 7W2 7W7 Special configurations (mixed contact genders) ■ ■ ■ ■ ■ Straight ■ ■ ■ ■ ■ ■ Standard 04 . 40 Plug (male contacts) 17W2 21W1 21WA4 24W7 25W3 ■ ■ 27W2 36W4 3W3C Right angled 2.54 mm pitch Other pitch: _______________________________________________________________________________________________________ 10 A 20 A ■ ■ 30 A 40 A Solder pin for pcb Press-in for pcb (30A) S4 [0.76 µm Au / 0.2 µm Au] PL 3 [0.2 µm Au / 5.0 µm Sn] 50 Ω 75 Ω S4 [1.3 µm Au / 0.76 µm Au] PL 3 [0.2 µm Au / 0.2 µm Au] ■ ■ ■ No (go directly to item 2.5) 2.6 mm / PU-N4* 2.5 4 mm / PU-4 D-Sub HARTING customer request form for pcb connectors 3 Pcb mounting accessories (select appropriate fixing accessories) 3.1 Right angled version ■ ■ ■ ■ ■ Through hole Nut 4-40 UNC Nut M3 Metal bracket Snap clip 3.2 Straight version ■ ■ fixed 4-40 UNC ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Through hole D-Sub - M Screw lock removable M3 Nut 4-40 UNC Nut M3 Spacer 4-40 UNC Spacer M3 Screw lock 4-40 UNC Spacer 4-40 UNC + clip Spacer M3 + clip Spacer + clip and screw lock ■ 4 M3 ■ 4-40 UNC Additional information Pcb thickness: (if possible provide pcb layout with plating specifications) Operating temperature: ■ ■ Is hot plugging required Is a vacuum pick and place process considered? ■ Is blind mating feature required? ■ ■ standard SMC compatible No ■ Yes No ■ Yes ■ Yes (provide precise requirements) No Short description: ________________________________________ ■ no ■ no Name: Drawing: Company: Samples: Address: Volume (pcs./year): Phone: Special requirements: Fax: E-Mail: ■ yes ■ yes, quantity 04 . 41 D-Sub HARTING customer request form for cable connectors 1 Connector gender 2 Contact arrangement D-Sub - M Standard Special configurations (mixed contact genders) ■ ■ 21W4 mixed male for cable ■ ■ ■ ■ ■ ■ 3W3 5W1 5W5 7W2 7W7 ■ ■ ■ ■ ■ 8W8 9W4 11W1 13W3 13W6 2W2C ■ ■ ■ ■ ■ ■ 17W2 21W1 21WA4 24W7 25W3 ■ ■ 27W2 36W4 3W3C ■ Termination type ■ Signal cable size for crimp contact ■ Crimp contact performance level ■ ■ Yes (fill in questions below) ■ No (go directly to item 2.2) ■ ■ ■ ■ ■ Yes (fill in questions below) ■ No (go directly to item 2.3) Yes (fill in questions below) ■ No (go directly to item 2.4) [mating side inner / outer conductor] ■ ■ ■ ■ ■ ■ Cable reference (e.g. RG 178): _______________________________________________________________________________________________________________________________________ 2.1 Any signal contacts? 2.2 Any power contacts? Current rating Termination type Performance level [mating side / termination side] 2.3 Any coaxial contacts? Impedance Termination type Performance level 04 . 42 Plug (male contacts) Receptacle (female contacts) ■ ■ Crimp AWG 20-24 Solder cup S4 [0.76 µm Au] AWG 26-28 S4 [0.76 µm Au / 0.2 µm Au] PL3 [0.2 µm Au / 5.0 µm Sn] 10 A Crimp ■ 20 A ■ ■ 30 A ■ 40 A Solder cup S4 [0.76 µm Au / 0.2 µm Au] PL3 [0.2 µm Au / 5.0 µm Sn] 50 Ω ■ 75 Ω Crimp/crimp Crimp/solder [inner conductor is soldered, outer crimped] S4 [1.3 µm Au / 0.76 µm Au] PL3 [0.2 µm Au / 0.2 µm Au] D-Sub HARTING customer request form for cable connectors 2.4 Any high voltage contacts? ■ Yes 2.5 Any pneumatic contacts? ■ Yes (fill in questions below) ■ No (go directly to item 3) ■ ■ 2 mm / PU-2 3 mm / PU-3 ■ ■ No (go directly to item 2.5) 2.6 mm / PU-N4* 2.5 4 mm / PU-4 D-Sub - M Tube inner diameter / suitable compressed air tube ■ 3 Cable accessories HARTING has a wide range of hoods including plastic, metallized plastic and full metal versions. Name: Drawing: ■ no ■ yes Company: Samples: ■ no ■ yes, quantity Address: Volume (pcs./year): Phone: Special requirements: Fax: E-Mail: 04 . 43 D-Sub - M Notes 04 . 44