ERNI-DIN 41612/IEC 60603-2-e

DIN 41612 / IEC 60603-2 Connectors
Special Contacts for Type M Male and Female
Special Contacts, Electrical and Mechanical Specifications
Coaxial Contacts
Standard
Technical Specifications
Temperature Range
-55/125 °C
DIN EN 60068-1
50 Ω and 75 Ω
Wave impedance
Dielectric withstanding voltage 50 Hz
IEC 60512-2 Test 4a
750 V
Insulation resistance
IEC 60512-2 Test 3a
≥ 1010 Ω
Volume resistance
Inner conductor
Outer conductor
DIN 41640-5 Test 2b
≤ 6 mΩ
≤ 3 mΩ
Frequency range
max. 3 GHz
Reflection factor
max. 0.05 to 1 GHz
max. 0.07 to 4 GHz
max. 0.10 to 10 GHz
DIN 47275-3
Materials
Outer Conductor
Cu Alloy
Female contact
Cu Be hardened
Insulation part
PTFE
Crimp Sleeve
Cu
PERFORMANCE CLASSES
Class 1 Meets the requirements of DIN 41626. Internal conductor and external
conductor gold-plated. Performance class 1 ≥ 500 mating cycles.
High Current Contacts
Class 2 As per performance class 1 but performance class 2 ≥ 400 mating cycles.
Standard
Technical Specifications
Temperature Range
DIN EN 60068-1
-55/125 °C
Current-Carrying Capacity
DIN 41640-3 Test 5b
30 A at 70˚ C
Dielectric withstanding voltage 50 Hz
IEC 60512-2 Test 4a
2500 V
Volume resistance
DIN 41640-5 Test 2b
≤ 1 mΩ
Materials
Male Contact
Cu Alloy
Female Contact
Cu Be hardened
PERFORMANCE CLASSES
Class 1 Meets the requirements of DIN 41626. Contacts are gold-plated.
Performance class 1 ≥ 500 mating cycles
Catalog E 074558
03/06
Edition 1
Class 2 As per performance class 1 but performance
class 2 ≥ 400 mating cycles.
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163
DIN 41612 / IEC 60603-2 Connectors
Special Contacts for Type M Male and Female
These special contacts, available in both Coax and High Current are inserted into the empty cavities provided in the Type M
connector. The special contacts must be ordered separately as they are typically crimped or soldered onto the cable before
insertion into the connector housing.
The coax contacts are available in 50 and 75 Ω in both right angle and straight configurations. ERNI offers contacts that can be
crimped or soldered to cable or even soldered directly onto the PC board.
The high current contacts are available for 10, 20 and 40 amps. They can be soldered directly to the board or soldered or crimped
to cable. Again, they are offered in both right angle or straight. Special high current versions are also available to assemble into the
board. The pressfit contacts are designed to be used with the modified female connectors and to sit flush on the board.
Both the coax and high current contacts are simply snapped into the housing. No special tooling is required for insertion with the
exception of the pressfit high current contact. A pressfit tool is required to press the entire assembly with the power contact into
the board. An extraction tool is available if it would become necessary to remove any one of the special contacts.
Coaxial Male Contacts For DIN Backplane Connectors
Part-No.
RATING
CLASS
DESCRIPTION
CABLE
053400
594213
053408
50 ohm
50 ohm
75 ohm
1
1
1
Straight, double braided
Straight
Straight
RG316 DB
RG174/U, RG188A/U, RG316/U
RG179B/U, RG187A/U
594215
064755
064757
50 ohm
50 ohm
50 ohm
1
2
1
Right Angle
Right Angle for .125” panel
Right Angle, thick backplane, double braided
RG174/U, RG188A/U, RG316/U
RG174/U, RG188A/U, RG316/U
RG316 DB
064312*
50 ohm
1
Straight, 3 leg (sits flush on PCB)
PCB
* To be used with Modified Female Connector Housings Type M.
Coaxial Female Contacts For DIN Daughter Card Connectors
Part-No.
RATING
CLASS
DESCRIPTION
CABLE
053395
594207
053410
50 ohm
50 ohm
75 ohm
1
1
1
Straight, double braided
Straight
Straight
RG316 DB
RG174/U, RG188A/U, RG316/U
RG179B/U, RG187A/U
594209
053412
50 ohm
70 ohm
1
1
Right Angle
Right Angle
RG174/U, RG188A/U, RG316/U
RG179B/U, RG 187A/U
594211
123211
50 ohm
75 ohm
1
1
Right Angle, 5 leg
Right Angle, 5 leg
PCB
PCB
164
Catalog E 074558
03/06
Edition 1
www.erni.com
DIN 41612 / IEC 60603-2 Connectors
Special Contacts for Type M Male and Female
High Current Female Contacts For DIN Backplane Connectors
Part-No.
RATING
CLASS
DESCRIPTION
CABLE
594172
594174
594176
10 amp
20 amp
40 amp
1
1
1
Solder
Solder
Solder
Awg 16-20
Awg 12-16
Awg 8-12
594178
594180
594182
10 amp
20 amp
40 amp
1
1
1
Crimp
Crimp
Crimp
Awg 16-20
Awg 12-16
Awg 8-12
913637
40 amp
2
Straight, 1 leg, 5.5 mm diameter
PCB
Pressfit High Current Contacts For DIN Backplane Connectors
Part-No.
RATING
034190
044639*
20 amp
40 amp
CLASS
2
2
Description
Plated PCB Hole Diameter
Straight, FD
Straight, Pressfit
3.0
3.5
+ .04 / - .06
Drilled PCB Hole Diameter
3.1
3.6
+ .04 / - .06
+ 0 / - .03
+ 0 / - .03
* To be used with Modified Female Connector Housings Type M.
High Current Male Contacts For DIN Daughter Card Connectors
DESCRIPTION
CABLE
1
1
1
Solder
Solder
Solder
Awg 16-20
Awg 12-16
Awg 8-12
10 amp
20 amp
40 amp
1
1
1
Crimp
Crimp
Crimp
Awg 16-20
Awg 12-16
Awg 8-12
594170
10 amp
1
Right Angle, 1 leg
PCB
594168
913716
40 amp
40 amp
1
2
Right Angle, 4 leg, .200” sq. FTPT
Right Angle, 4 leg, EMLB
PCB
PCB
Part-No.
RATING
594221
594223
594225
10 amp
20 amp
40 amp
594227
594229
594231
CLASS
Additional High Current contacts in Performance Class 2 on request
Catalog E 074558
03/06
Edition 1
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165
DIN 41612 / IEC 60603-2 Connectors
Special Contacts for Type M Male and Female
Tooling
High Current Contacts
Hand tool for crimp contacts
Part-No. 594184
Contact Locator
Part-No. 914004
Coaxial Contacts
Hand tools for crimp contacts
Part-No. 594219
Insert for crimping tools
Part-No. 594220
Extraction Tool For Coaxial And High Current Contacts
For replacing special contacts in
male or female connectors
Part-No. 594233
Replacement inserts for press-out tool
Part-No. 433222
Assembly Instructions For Cable Connections
For Angled Coaxial Contact Assembly
For Straight Coaxial Contact Assembly
solder in
crimp or solder
solder in
166
crimp or solder
Catalog E 074558
03/06
Edition 1
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