Economical, High-Performance Conduit Wire Protection Systems Fittings and Materials for User-Installable Systems United States United Kingdom Germany France May 2011 Nordic Italy Spain Japan Conduit Systems From 0 to 60 in 3.9 Seconds H igh voltage electrical power distribution is a critical component of the 100% electric Tesla Roadster. The reliable distribution of electrical energy from the car’s lithium-ion energy storage system to the vehicle’s motor, electronic control module, HVAC system, transmission and regenerative braking unit depends on a high-performance wiring system made up of high-temperature shielded conduit and ruggedized reverse-bayonet power connectors—all made by Glenair. Glenair is on the forefront of innovative efforts to advance the reliability and performance of electric vehicles. Glenair power connectors, cables and conduit are deployed in high-voltage power management and distribution applications for systems as demanding as military vehicles ––and as fast as the Tesla Roadster. 1211 Air Way · Glendale, California 91201-2497 Tel: 818-247-6000 · Fax: 818-500-9912 · E-mail: [email protected] · www.glenair.com United States · United Kingdom · Germany · Nordic · France · Italy · Spain · Japan Series 72 Tubing Series 72 Annular Convoluted Tubing Conduit, Braided Shield, and Jacketing options Tubing Material Choices Y Kynar® Flexible, thermally stabilized, resistant to harsh chemicals and radiation. UV resistant, self-extinguishing, nontoxic and resistant to low-temperatures. 166° C temp. rating. V PVDF Flexible and chemical/radiation resistant. Available in 4 colors plus standard black and natural. 150° C temperature rating. S G-FLEX Siltem Medium duty Halogen free, low toxicity, low smoke. 175° C temperature rating. Color Options Standard Black Standard for all Series 72 convoluted tubing materials N Natural/Clear Available for for all Series 72 convoluted tubing materials R Red Available for Kynar and PVDF only Y Yellow Available for Kynar and PVDF only BL Blue Available for Kynar and PVDF only TN Desert Tan Available for Kynar and PVDF only O Orange Available for Kynar and PVDF only Braided Shield Options T Tin/Copper 150° temperature rating, 125 lbs. tensile strength, 96 hr. salt spray corrosion resistance C Stainless Steel Highest tensile strength (225 lbs.), highest temperature—up to 260° N Nickel/Copper 200° temperature rated, 150 lbs. tensile strength, 500 hrs. salt spray corrosion resistance L ArmorLite™ Microfilament metal-clad ultra lightweight stainless steel braid D Dacron Yarn with excellent abrasion resistance, good chemical resistance, non-conductive M Nomex -55° to 260° temperature range - will not melt, excellent chemical resistance, non-conductive E AmberStrand® 100% Expandable, flexible, high-strength conductive metal-clad composite thermoplastic F AmberStrand® 75%/25% 75% Expandable, flexible, high-strength conductive metal-clad composite thermoplastic combined with 25% nickel-plated 36AWG copper wire for additional strength Jacketing Options N Neoprene Tough, durable polychloroprene for mechanical and environmental protection H Hypalon® Light weight with broad temperature range E EPDM Better resistance to Ketones V Viton Heaviest material with best resistance to oil and gasoline B Duralectric, Black Weatherproof, halogen free, flame resistant, functional to 260° G Duralectric, Gray Qualified to US Navy MIL-PRF-24758A, Fed Std 595B #26270 Haze Gray color TN Duralectric, Desert Tan Duralectric in Fed Std #3446 Desert Tan color ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 7 Series 72 Guardian Introduction to Conduit Interconnect Technologies and Packaging Determining Tubing Size How to use the tables on this page: It is possible for a wire bundle to contain wires of all the same size diameter, or a variety of mixed diameters. The gauge provides only the diameter of the conductor, and this information alone is not sufficient to determine required tubing size. Referring to the appropriate wire specification is necessary to establish the overall diameter over the insulation and/or braids. Step All Wires Same Diameter Two Different Wire Diameters 1. A bundle containing 30 wires 30 wires @ .045 dia 2. Determine average wire diameter 30 × .045 = 1.35 1.35 ÷ 30 = .045 average wire diameter 15 wires @ .045 dia 15 wires @ .135 dia 15 × .045 = .68 15 × .135 = 2.03 2.71 2.71 ÷ 30 = .090 average wire diameter 3. Using Table I, find factor for 30 wires (6.7) .045 × 6.7 = .3015 wire bundle diameter and multiply by average wire diameter 4. Tubing size is determined on Table II. Size 12 (.305 dia = 70% fill) 70% fill is recommended .090 × 6.7 = .603 wire bundle diameter Size 24 (.607 dia = 70% fill) Table I Number of Wires Factor 1 1.0 2 2.0 3 2.2 4 2.4 5 2.7 6 2.9 7 3.0 8 3.3 9 3.8 10 4.0 12 4.3 14 4.6 16 5.0 18 5.3 20 5.6 24 6.0 28 6.5 32 6.9 Number of Wires Factor 36 7.4 40 7.7 45 8.1 50 8.5 55 8.9 60 9.3 65 9.7 70 10.1 75 10.5 80 10.9 90 11.6 100 12.2 125 13.7 150 15.0 175 16.1 200 17.2 250 19.3 300 21.0 Table II Bulk Conduit Length Tolerances Tubing Size Tubing I.D. 50% Fill 60% Fill 70% Fill 80% Fill 06 09 10 12 14 16 20 24 28 32 40 .187 (4.7) .281 (7.1) .312 (7.9) .375 (9.5) .437 (11.1) .500 (12.7) .625 (15.9) .750 (19.1) .875 (22.2) 1.000 (25.4) 1.250 (31.8) .128 (3.3) .193 (4.9) .217 (5.5) .257 (6.5) .302 (7.7) .343 (8.7) .426 (10.8) .513 (13.0) .608 (15.4) .686 (17.4) .852 (21.6) .140 (3.6) .211 (5.4) .237 (6.0) .282 (7.2) .331 (8.4) .376 (9.6) .467 (11.9) .562 (14.3) .666 (16.9) .751 (19.1) .933 (23.7) .151 (3.8) .229 (5.8) .256 (6.5) .305 (7.7) .357 (9.1) .406 (10.3) .505 (12.8) .607 (15.4) .720 (18.3) .812 (20.6) 1.008 (25.6) .162 (4.1) .244 (6.2) .274 (7.0) .326 (8.3) .382 (9.7) .434 (11.0) .539 (13.7) .649 (16.5) .769 (19.5) .868 (22.0) 1.078 (27.4) The following tolerances apply to the lengths of bulk conduit Inches Length Tolerance 12 - 144 145 - 600 601 - up + 2.0 +4.0 + 6.0 Lenth 31 - 366 367 - 1524 1525 - up Centimeters Tolerance +5.0 +10.2 +15.2 Catalog Notes For all parts in this catalog: All parts will be identified with manufacturer’s name and part number, space permitting. Metric dimensions appear in parentheses in diagrams and tables, based on 1 inch = 25.4 mm, for reference only. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 8 Series 72 Guardian Wire Diameter Lookup Tables WIRE M22759/1-22 M22759/1-20 M22759/1-18 M22759/1-16 M22759/1-14 M22759/1-12 M22759/1-10 M22759/1-8 M22759/1-6 M22759/1-4 M22759/1-2 M22759/1-1 M22759/1-01 M22759/1-02 M22759/1-03 M22759/1-04 WIRE M22759/32-30 M22759/32-28 M22759/32-26 M22759/32-24 M22759/32-22 M22759/32-20 M22759/32-18 M22759/32-16 M22759/32-14 M22759/32-12 REFERENCE DIAMETER 0.084 (±.004) 0.094 (±.004) 0.105 (±.005) 0.120 (±.005) 0.138 (±.005) 0.157 (±.005) 0.181 (±.007) 0.248 (±.007) 0.293 (±.010) 0.355 (±.015) 0.420 (±.015) 0.470 (±.015) 0.515 (±.020) 0.575 (±.020) 0.640 (±.020) 0.710 (±.020) REFERENCE WEIGHT (LBS/1000 FT) MAX 7.50 9.50 13.00 16.50 23.00 32.10 47.00 82.00 122.00 180.00 275.00 348.00 429.00 542.00 668.00 835.00 REFERENCE DIAMETER 0.024 (±.002) 0.027 (±.002) 0.032 (±.002) 0.037 (±.002) 0.043 (±.002) 0.050 (±.002) 0.060 (±.002) 0.068 (±.002) 0.085 (±.002) 0.103 (±.002) REFERENCE WEIGHT (LBS/1000 FT) MAX 0.66 0.91 1.40 2.00 2.80 4.30 6.50 8.30 13.00 19.70 WIRE M22759/11-28 M22759/11-26 M22759/11-24 M22759/11-22 M22759/11-20 M22759/11-18 M22759/11-16 M22759/11-14 M22759/11-12 M22759/11-10 M22759/11-8 WIRE M22759/33-30 M22759/33-28 M22759/33-26 M22759/33-24 M22759/33-22 M22759/33-20 TWISTED PAIR (JACKET & SHIELD) REFERENCE DIAMETER 0.033 (±.002) 0.038 (±.002) 0.043 (±.002) 0.049 (±.002) 0.058 (±.002) 0.068 (±.002) 0.075 (±.002) 0.090 (±.002) 0.111 (±.002) 0.139 (±.002) 0.202 (±.002) REFERENCE WEIGHT (LBS/1000 FT) MAX 1.36 1.90 2.58 3.72 5.43 8.14 10.00 15.10 24.10 37.80 65.50 REFERENCE DIAMETER 0.024 (±.002) 0.027 (±.002) 0.032 (±.002) 0.037 (±.002) 0.043 (±.002) 0.050 (±.002) REFERENCE WEIGHT (LBS/1000 FT) MAX 0.660 0.910 1.400 2.000 2.900 4.400 TWISTED PAIR (NO JACKET OR SHIELD) Part Number Max OD MAX weight (lbs/1000 ft) REFERENCE BASIC WIRE Part Number Max OD MAX weight (lbs/1000 ft) REFERENCE BASIC WIRE M27500-28RC2S06 M27500-26RC2S06 M27500-24RC2S06 M27500-22RC2S06 M27500-20RC2S06 M27500-18RC2S06 M27500-16RC2S06 M27500-14RC2S06 M27500-12RC2S06 M27500-10RC2S06 M27500-8RC2S06 M27500-30SC2S06 M27500-28SC2S06 M27500-26SC2S06 M27500-24SC2S06 M27500-22SC2S06 M27500-20SC2S06 0.128 0.138 0.148 0.160 0.178 0.198 0.212 0.242 0.286 0.348 0.500 0.110 0.116 0.126 0.136 0.148 0.162 12.947 15.107 17.553 21.149 26.543 34.188 39.464 53.044 76.061 114.607 207.438 9.614 10.759 12.817 15.100 18.206 22.748 M22759/11-28 M22759/11-26 M22759/11-24 M22759/11-22 M22759/11-20 M22759/11-18 M22759/11-16 M22759/11-14 M22759/11-12 M22759/11-10 M22759/11-8 M22759/33-30 M22759/33-28 M22759/33-26 M22759/33-24 M22759/33-22 M22759/33-20 M27500-28RC2U00 M27500-26RC2U00 M27500-24RC2U00 M27500-22RC2U00 M27500-20RC2U00 M27500-18RC2U00 M27500-16RC2U00 M27500-14RC2U00 M27500-12RC2U00 M27500-10RC2U00 M27500-8RC2U00 M27500-30SC2U00 M27500-28SC2U00 M27500-26SC2U00 M27500-24SC2U00 M27500-22SC2U00 M27500-20SC2U00 0.070 0.080 0.090 0.102 0.120 0.140 0.154 0.184 0.228 0.286 0.412 0.052 0.058 0.068 0.078 0.090 0.104 2.774 3.876 5.263 7.589 11.077 16.606 20.400 30.804 49.164 77.112 133.620 1.346 1.856 2.856 4.080 5.916 8.976 M22759/11-28 M22759/11-26 M22759/11-24 M22759/11-22 M22759/11-20 M22759/11-18 M22759/11-16 M22759/11-14 M22759/11-12 M22759/11-10 M22759/11-8 M22759/33-30 M22759/33-28 M22759/33-26 M22759/33-24 M22759/33-22 M22759/33-20 ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 9 Series 72 Annular Tubing 120-144 Annular Polymer-Core Convoluted Tubing Outstanding mechanical wire protection and lubricity for non-EMI/RFI applications How To Order Standard Black and Natural/ Clear Annular Tubing Product Series Color Option Table III (Omit for Black, Tubing Y & V Only) (Tubing S is Available Only in Natural) 120 - 144 - 16 Basic No. Blue, Yellow, Red, Desert Tan, and Orange Annular Convoluted Tubing Dash No. (Table I) Table I - Dash Number/Diameter A Inside Dia B Outside Dia Min Max Max .17 (4.3) .19 (4.8) .32 (8.1) .24 (6.1) .28 (7.1) .42 (10.7) .33 (8.4) .37 (9.4) .52 (13.2) .40 (10.1) .44 (11.2) .59 (15.0) .45 (11.4) .50 (12.7) .66 (16.8) .57 (14.5) .62 (15.7) .77 (20.0) .69 (17.5) .75 (19.1) .94 (23.9) .81 (20.6) .87 (22.1) 1.08 (27.4) .93 (23.6) 1.00 (25.4) 1.20 (30.5) 1.18 (30.0) 1.25 (31.8) 1.44 (36.6) 1.43 (36.3) 1.50 (38.1) 1.71 (43.4) 1.56 (39.6) 1.63 (41.4) 1.85 (47.0) Dash No 06 09 12 14 16 20 24 28 32 40 48 52 A Standard Packaging Dash No Max. (I.D.) Length 09 (.281”) 2000 ft. 12 (.375”) 1500 ft. 16 (.5”) 1000 ft. 20 (.625”) 700 ft. 24 (.75”) 500 ft. 32 (1”) 300 ft. 40 (1.25”) 200 ft. 48 (1.5”) 200 ft. 52 (1.625”) 200 ft. © 2012 Glenair, Inc. Y V S y r Tubing Option (Table II) Unit Length In inches (Omit for bulk length) B s - 60 S = Slit, Type II (Omit for Standard, Type I, Without Slit) Table II - Tubing Option Kynar/Thermally stabilized PVDF/Not thermally stabilized G-FLEX Siltem/Medium duty Table III - Color Option N Natural/Clear R Red (available in Kynar and PVDF only) Y Yellow (available in Kynar and PVDF only) BL Blue (available in Kynar and PVDF only) TN Desert Tan (available in Kynar and PVDF only) O Orange (available in Kynar and PVDF only) Omit for standard black B BULK LENGTH (AS SPECIFIED IN P.O.) Packaging Long-length orders of conduit are subject to the practical limits of shipping box sizes. For example, the maximum length of 1/2 inch (dash 16) conduit that can fit in a standard shipping container is 1000 feet. Unless otherwise specified, Glenair standard practice is to ship optimal lengths of conduit material based on tubing diameter and box size. Consult factory for non-standard length or packaging requirements. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-5 E-Mail: [email protected] Series 72 Guardian 600-180 Wire Loom Tool For Use With Split 120-144 Tubing Wire loom tool for split 120-144 conduit wire insertion Wire Loom Tool for Easy Wire Insertion Glenair Series 120-144 Annular Tubing, in addition to its use in Guardian system assemblies, may also be used without Guardian fittings in open wire loom applications. Adding wires to split conduit is easy with the Wire Loom Tool. Simply gather the desired wires into the tool, and insert into the split conduit. Run the tool through the tubing to complete the process. Part Number Max Bundle Dia. 600-180-08 600-180-15 600-180-20 600-180-25 600-180-32 3/8 in (8mm) 5/8 in (15mm) 3/4 in (20mm) 1 in (25 mm) 1 1/4 in (32mm) Step 2 Step 1 Insert tool and wires into split conduit Gather desired wires into the tool Step 3 Run tool through the tubing Step 4 Wire insertion is complete ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 11 Series 72 Annular Tubing 121-190 Annular Polymer-Core Convoluted Tubing with External Braid Tubing plus a single EMI/RFI braided shield How To Order Product Series Dash No. (Table I) 121 - 190 - 16 B Basic No. Table I - Dash Number/Diameter A Inside Dia B Outside Dia Dash No Min Max Max 06 .17 (4.3) .19 (4.8) .38 (9.6) 09 .24 (6.1) .28 (7.1) .48 (12.2) 12 .33 (8.4) .37 (9.4) .58 (14.7 14 .40 (10.1) .44 (11.2) .65 (16.5) 16 .45 (11.4) .50 (12.7) .72 (18.3) 20 .57 (14.5) .62 (15.7) .83 (21.1) 24 .69 (17.5) .75 (19.1) 1.00 (25.4) 28 .81 (20.6) .87 (22.1) 1.14 (28.9) 32 .93 (23.6) 1.00 (25.4) 1.26 (32.0) 40 1.18 (30.0) 1.25 (31.8) 1.50 (38.1) 48 1.43 (36.3) 1.50 (38.1) 1.77 (44.9) 52 1.56 (39.6) 1.63 (41.4) 1.91 (48.5) Y V S A Y T - 24 Tubing Option (Table II) Table II - Tubing Option Kynar/Thermally stabilized PVDF/Not thermally stabilized G-FLEX Siltem/Medium duty - natural color only Tubing Shield/Braid Option (Table III) Unit Length In inches (Omit for bulk length) Table III - Shield/Braid Option T Tin/Copper C Stainless Steel N Nickel Copper L ArmorLite™ D Dacron M Nomex E AmberStrand® 100% F AmberStrand® 75%/25% Shield/Braid B BULK LENGTH (AS SPECIFIED IN P.O.) Packaging Standard Shipping Package Max Length Dash No. Per Pkg. 09& 12 200 ft (60m) 16 – 52 100 ft (30m) © 2012 Glenair, Inc. Long-length orders of 121-190 braided conduit are subject to carrier weight and box size restrictions. For example, UPS air shipments are currently limited to 50 lbs. per box.Unless otherwise specified, Glenair standard practice is to ship optimal lengths of product based on weight, size, and individual carrier specifications. Consult factory for additional information or to specify packaging requirements. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-6 E-Mail: [email protected] Series 72 Annular Tubing 121-191 Annular Polymer-Core Convoluted Tubing with External Braid and Jacket Tubing with one EMI/RFI Braided shield plus jacket for use in environmental applications How To Order Product Series Dash No. (Table I) 121 - 191 - 16 Basic No. Table I - Dash Number/Diameter A Inside Dia B Outside Dia Dash No Min Max Max 06 .17 (4.3) .19 (4.8) .51 (12.9) 09 .24 (6.1) .28 (7.1) .61 (15.5) 12 .33 (8.4) .37 (9.4) .71 (18.0) 14 .40 (10.1) .44 (11.2) .78 (19.8) 16 .45 (11.4) .50 (12.7) .85 (21.6) 20 .57 (14.5) .62 (15.7) .96 (24.4) 24 .69 (17.5) .75 (19.1) 1.13 (28.7) 28 .81 (20.6) .87 (22.1) 1.27 (32.2) 32 .93 (23.6) 1.00 (25.4) 1.39 (35.3) 40 1.18 (30.0) 1.25 (31.8) 1.63 (41.4) 48 1.43 (36.3) 1.50 (38.1) 1.90 (48.3) 52 1.56 (39.6) 1.63 (41.4) 2.04 (51.8) Y V S Shield/Braid Option (Table III) Y T Tubing Option (Table II) N - 24 Jacket Option (Table IV) Table II - Tubing Option Kynar/Thermally stabilized PVDF/Not thermally stabilized G-FLEX Siltem/Medium duty - natural color only N H E V B G TN Table IV - Jacket Option Neoprene Hypalon EPDM Viton Duralectric, black Bluejacket, Gray Duralectric, Desert Tan Tubing Unit Length In inches (Omit for bulk length) Shield/Braid Table III - Shield/Braid Option T Tin/Copper C Stainless Steel N Nickel Copper L ArmorLite™ D Dacron M Nomex E AmberStrand® 100% F AmberStrand® 75%/25% – No braid Jacket B A BULK LENGTH (AS SPECIFIED IN P.O.) Packaging Standard Shipping Package Max Length Dash No. Per Pkg. 09& 12 200 ft (60m) 16 – 52 100 ft (30m) © 2012 Glenair, Inc. 121-191 braided and jacketed conduit is typically supplied in 50 foot lengths. Longer lengths are available—consult factory for additional information. Unless otherwise specified, Glenair packages optimal lengths of product based on weight, size, and commercial carrier specifications. If necessary, consult factory for additional information on package weight restrictions. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-7 E-Mail: [email protected] B Series 72 Annular Tubing 121-192 Annular Polymer-Core Convoluted Tubing with Double External Braid Tubing plus a double layer of high dB EMI/RFI shielding How To Order Product Series B Dash No. (Table I) 121 - 192 - 16 Basic No. Dash No 06 09 12 14 16 20 24 28 32 40 48 52 Table I - Dash Number/Diameter A Inside Dia B Outside Dia Min Max Max .17 (4.3) .19 (4.8) .44 (11.1) .24 (6.1) .28 (7.1) .54 (13.7) .33 (8.4) .37 (9.4) .64 (16.2) .40 (10.1) .44 (11.2) .71 (18.0) .45 (11.4) .50 (12.7) .78 (19.8) .57 (14.5) .62 (15.7) .89 (22.6) .69 (17.5) .75 (19.1) 1.06 (26.9) .81 (20.6) .87 (22.1) 1.20 (30.5) .93 (23.6) 1.00 (25.4) 1.32 (33.5) 1.18 (30.0) 1.25 (31.8) 1.56 (39.6) 1.43 (36.3) 1.50 (38.1) 1.83 (46.5) 1.56 (39.6) 1.63 (41.4) 1.97 (50.0) Y V S Inner Braid Option (Table III) Y T Tubing Option (Table II) Outer Braid Option (Table III) Table II - Tubing Option Kynar/Thermally stabilized PVDF/Not thermally stabilized G-FLEX Siltem/Medium duty - natural color only Tubing Inner Shield/Braid Unit Length In inches (Omit for bulk length) T - 42 Table III - Shield/Braid Option T Tin/Copper C Stainless Steel N Nickel Copper L ArmorLite™ D Dacron M Nomex E AmberStrand® 100% F AmberStrand® 75%/25% Outer Shield/Braid B A BULK LENGTH (AS SPECIFIED IN P.O.) Packaging Standard Shipping Package Max Length Dash No. Per Pkg. 09& 12 200 ft (60m) 16 – 52 100 ft (30m) © 2012 Glenair, Inc. Long-length orders of 121-192 braided conduit are subject to carrier weight and box size restrictions. For example, UPS air shipments are currently limited to 50 lbs. per box. Unless otherwise specified, Glenair standard practice is to ship optimal lengths of product based on weight, size, and individual carrier specifications. Consult factory for additional information or to specify packaging requirements. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-8 E-Mail: [email protected] Series 72 Annular Tubing 121-193 Annular Polymer-Core Convoluted Tubing with Double External Braid and Jacket For environmental EMI/RFI applications with high dB shielding requirements How To Order Product Series Dash No. (Table I) Inner Braid Option (Table III) 121 - 193 - 16 Basic No. Dash No 06 09 12 14 16 20 24 28 32 40 48 52 Table I - Dash Number/Diameter A Inside Dia B Outside Dia Min Max Max .17 (4.3) .19 (4.8) .57 (14.5) .24 (6.1) .28 (7.1) .67 (17.0) .33 (8.4) .37 (9.4) .77 (19.5) .40 (10.1) .44 (11.2) .84 (21.3) .45 (11.4) .50 (12.7) .91 (23.1) .57 (14.5) .62 (15.7) 1.02 (25.9) .69 (17.5) .75 (19.1) 1.19 (30.2) .81 (20.6) .87 (22.1) 1.33 (33.8) .93 (23.6) 1.00 (25.4) 1.45 (36.8) 1.18 (30.0) 1.25 (31.8) 1.69 (42.9) 1.43 (36.3) 1.50 (38.1) 1.96 (49.8) 1.56 (39.6) 1.63 (41.4) 2.10 (53.3) Tubing Y T Tubing Option (Table II) T N H E V B G TN Table IV - Jacket Option Neoprene Hypalon EPDM Viton Duralectric, black Bluejacket, Gray Duralectric, Desert Tan Inner Shield/Braid H - 42 Unit Length In inches (Omit for bulk length) Outer Braid Option (Table III) Table II - Tubing Option Kynar/Thermally stabilized PVDF/Not thermally stabilized G-FLEX Siltem/Medium duty - natural color only Y V S Jacket Option (Table IV) Outer Shield/Braid Table III - Shield/Braid Option T Tin/Copper C Stainless Steel N Nickel Copper L ArmorLite™ D Dacron M Nomex E AmberStrand® 100% F AmberStrand® 75%/25% Jacket B A BULK LENGTH (AS SPECIFIED IN P.O.) Packaging Standard Shipping Package Max Length Dash No. Per Pkg. 09& 12 200 ft (60m) 16 – 52 100 ft (30m) © 2012 Glenair, Inc. 121-193 braided and jacketed conduit is typically supplied in 50 foot lengths. Longer lengths are available—consult factory for additional information. Unless otherwise specified, Glenair packages optimal lengths of product based on weight, size, and commercial carrier specifications. If necessary, consult factory for additional information on package weight restrictions. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-9 E-Mail: [email protected] B Series 72 Guardian 712-839 Metal Self- Locking EMI/RFI Environmental Connector Adapter for Series 72 Annular Convoluted Tubing Metal Guardian System universal connector and adapter fitting How To Order Angle: S, A, B Product Series 712 h s Finish (Table III) 839 nf Entry Size (Table II) 15 09 Shrink Boot option (Omit for none) b T Self-Locking Connector Designator A, F, L, or H (Table I) Basic No. Shell Size (Table I) B = Band K = Precoiled (Omit of not required) 1.25 Max anti-decoupling device (typ) .650 typ .380 typ o-ring (typ) omit for connector designator A .060 typ .135 typ a thread typ conduit o-ring 2x .075 typ conduit retaining clip typ Conduit ID E typ tubing shown for ref. only knurl style mfr option - typ accommodates 600-052-1 band (typ) shrink sleeve or boot groove (typ) Symbol S Straight band option (k option shownsee notes) d Max Material and Finish Adapters, elbows, coupling nut: Aluminum Alloy or Stainless Steel per Table III O-ring: Silicone/NA Retaining clip: High grade engineering thermoplastic/NA Anti-decoupling device: Corrosion resistant material Tools and Assembly notes Conduit retaining clip and conduit O-ring to be supplied unassembled For effective grounding, connector with conductive Finish should be used Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination Glenair 600 Series backshell assembly tools are recommended for assembly and installation Interfacial O-ring not supplied with Connector Designator “A” ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 16 Series 72 Guardian 712-839 Metal Self- Locking EMI/RFI Environmental Connector Adapter for Series 72 Annular Convoluted Tubing Standard Profile Symbol B 45° Table I Shell Size a,f,l h f 08 10 12 14 16 18 20 22 24 g note: shape mfr’s option 09 11 13 15 17 19 21 23 25 F Max 1.01 1.03 1.06 1.08 1.11 1.12 1.15 1.17 1.20 G Max (25.7) (26.2) (26.9) (27.4) (28.2) (28.4) (29.2) (29.7) (30.5) 1.16 1.19 1.21 1.24 1.26 1.27 1.30 1.33 1.35 H Max (29.5) (30.2) (30.7) (31.5) (32.0) (32.3) (33.0) (33.8) (34.3) J Max 1.150 (29.2) 1.177 (29.9) 1.302 (33.1) 1.367 (34.7) 1.395 (35.4) 1.455 (37.0) 1.518 (38.6) 1.612 (40.9) 1.645 (41.8) 1.417 1.480 1.553 1.614 1.678 1.773 1.796 1.859 1.919 (36.0) (37.6) (39.4) (41.0) (42.6) (45.0) (45.6) (47.2) (48.7) Table II Entry Code 06 09 12 16 20 24 28 32 40 Conduit ID Min Max D Max .53 .63 .73 .86 .98 1.15 1.27 1.40 1.62 (13.5) (16.0) (18.5) (21.8) (24.9) (29.2) (32.3) (35.6) (41.1) .16 .24 .33 .45 .57 .69 .81 .93 1.18 (4.1) (6.1) (8.4) (11.4) (14.5) (17.5) (20.6) (23.6) (30.0) .19 .28 .37 .50 .62 .75 .87 1.00 1.25 T Shrink Boot (4.8) (7.1) (9.4) (12.7) (15.8) (19.1) (22.2) (25.4) (31.8) 770-001S103 770-001S103 770-001S104 770-001S104 770-001S105 770-001S106 770-001S107 770-001S107 770-001S107 H Standard Profile Symbol A 90° Table III Sym M MT note: shape mfr’s option NF j ZN ZNU Z1 ©2011 Glenair, Inc. CAGE Code 06324 Material Finish Description Electroless Nickel Nickel-PTFE Cad/Olive Drab over Electroless Nickel Aluminum Zinc Nickel/Olive Drab over Electroless Nickel Zinc Nickel/Black over Electroless Nickel Stainless Passivate Steel Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 17 Series 72 Guardian 712M*838 Metal EMI/RFI Environmental Adapter for Mighty Mouse Connectors for Series 72 Annular Convoluted Tubing Metal Guardian System Mighty Mouse connector adapter fitting How To Order Angle: M, N, S Product Series 712 M Finish (Table III) s 838 nf Connector Designator o-ring typ a thread typ Basic No. .80 max .085 max 07 09 Order No. (Table I) .310 typ Shrink Boot Table II (Omit for none) b T B = 600-057 Band Supplied K = 600-057-1 Precoiled Band Supplied (Omit of not required) conduit o-ring typ Conduit Retaining Clip Typ b max typ knurl style mfr’s option typ Dash No. (Table II) conduit I.D. typ g typ tubing shown for ref. only Symbol S Straight accomodates 600-057-1 MIcro band (typ) shrink sleeve or boot groove (typ) Material and Finish Sym K Micro-Band Glenair P/N 600-057-1 Adapters, coupling nut: See Table III O-ring: Silicone/NA Retaining clip: High grade engineering thermoplastic/NA Band: SST/Passivate Tools and Assembly notes Conduit retaining clip and conduit O-ring to be supplied unassembled For effective grounding, connector with conductive Finish should be used Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 18 Series 72 Guardian 712M*838 Metal EMI/RFI Environmental Adapter for Mighty Mouse Connectors for Series 72 Annular Convoluted Tubing C Symbol N 90° Symbol M 45° E F note: shape mfr’s option D note: shape mfr’s option Table I Order No. 5 6 11 7 8 9 10 12 13 14 17 Shell Size Ref 800/801 805 803/804 5 6 N/A 7 8 9 10 12/13 N/A 14/15/16/17 21 N/A N/A 8 9 10 11 12 N/A 15 18/19 23 Table III A Thread Class 2B 1/4-32 UNEF 5/16-32 UNEF 3/8-32 UNEF 7/16-28 UNEF 1/2-28 UNEF 9/16-24 UNEF 5/8-24 UNEF 11/16-24 UNEF 3/4-20 UNEF 15/16-20 UNEF 1 3/16-18 UNEF Sym B Max 0.470 0.530 0.570 0.637 0.700 0.758 0.819 0.896 0.930 1.137 1.387 Material M MT (11.9) (13.5) (14.5) (16.2) (17.8) (19.3) (20.8) (22.8) (23.6) (28.9) (35.2) Finish Description Electroless Nickel Nickel-PTFE Cad/Olive Drab over Electroless Nickel Aluminum Zinc Nickel/Olive Drab over Electroless Nickel Zinc Nickel/Black over Electroless Nickel Stainless Passivate Steel NF ZN ZNU Z1 Table II Dash No. 06 09 12 16 20 24 28 32 C Max 0.73 (18.5) 0.79 (20.1) 0.85 (21.6) 0.92 (23.4) 0.98 (24.9) 1.04 (26.4) 1.10 (27.9) 1.17 (29.7) ©2011 Glenair, Inc. D Max 1.02 (25.9) 1.08 (27.4) 1.14 (29.0) 1.20 (30.5) 1.27 (32.3) 1.33 (33.8) 1.39 (35.3) 1.45 (36.8) E Max .61 (15.5) .64 (16.3) .66 (16.8) .71 (18.0) .74 (18.8) .79 (20.1) .82 (20.8) .84 (21.3) F Max .90 .92 .95 1.00 1.03 1.08 1.10 1.13 (22.9) (23.4) (24.1) (25.4) (26.2) (27.4) (27.9) (28.7) Conduit I.D. Min Max G Max .53 .63 .73 .86 .98 1.15 1.27 1.40 (13.5) (16.0) (18.5) (21.8) (24.9) (29.2) (32.3) (35.6) CAGE Code 06324 .16 .24 .33 .45 .57 .69 .81 .93 (4.1) (6.1) (8.4) (11.4) (14.5) (17.5) (20.6) (23.6) .19 .28 .37 .50 .62 .75 .87 1.00 (4.8) (7.1) (9.4) (12.7) (15.7) (19.1) (22.1) (25.4) Shrink Boot 770-001S103 770-001S103 770-001S104 770-001S104 770-001S105 770-001S106 770-001S107 770-001S107 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 19 Series 72 Guardian 712-852 Metal EMI/RFI Environmental Bulkhead Feed-Thru Fitting for Series 72 Annular Convoluted Tubing Metal Guardian System bulkhead feed-thru fitting How To Order Product Series 712 Basic No. S 852 nf Bulkhead Size (Table I) 16 Finish (Table II) Angle: S = Straight M = 45° N = 90° “D” Hole Mounting Flat (Omit for None) B = Band K = Precoiled (Omit if Not Required) 12 B Entry Size (Table III) t D Shrink Boot Option (See Table III, Omit if Not Required) 1.00 Max .135 typ .36 max typ o-ring Typ d flats typ Flat for “D” Hole mounting (see p/n development) e d-cut .060 Typ Conduit o-ring 2x typ Conduit Retaining Clip C Dia Typ Conduit I.D. .125 max panel thickness typ band option (k option shownsee notes) .380 Typ Symbol S Straight F Max Typ tubing shown for ref. only Accommodates 600-052-1 Band typ Shrink Sleeve or Boot Groove typ A Thread typ Material and Finish Adapters, elbows: See Table II O-rings: Silicone/NA Retaining Clip: High Grade Engineering Thermoplastic/NA Tools, Accessories and Assembly notes B dia recommended panel cutout ©2011 Glenair, Inc. Tubing shown for Reference only. Glenair 600 Series backshell assembly tools are recommended for assembly and installation. Glenair Assembly procedure AP74-010 is recommended for adapter to conduit termination. Conduit retaining clip and O-ring to be supplied unassembled. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 20 Series 72 Guardian 712-852 Metal EMI/RFI Environmental Bulkhead Feed-Thru Fitting for Series 72 Annular Convoluted Tubing G Table I H Symbol M Full-Radius Profile 45° Bulkhead Size A Thread Class 2A B +.015 -.000 C Dia D Flats E +.010 -.000 Max Entry Size 06 08 09 10 12 14 16 20 24 28 32 40 3/8-32 UNEF 7/16-28 UNEF 1/2-20 UNF 1/2-20 UNF 9/16-24 UNEF 5/8-24 UNEF 11/16-24 UNEF 13/16-20 UNEF 15/16-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 7/16-18 UNEF 0.380 (9.7) 0.443 (11.3) 0.505 (12.8) 0.505 (12.8) 0.568 (14.4) 0.63 (16.0) 0.693 (17.6) 0.818 (20.8) 0.943(24.0) 1.068 (27.1) 1.193 (30.3) 1.443 (36.7) 0.188 (4.8) 0.250 (6.4) 0.281 (7.1) 0.312 (7.9) 0.375 (9.5) 0.438 (11.1) 0.500 (12.7) 0.625 (15.9) 0.750 (19.1) 0.875 (22.2) 1.000(25.4) 1.250 (31.8) 0.625 (15.9) 0.688 (17.5) 0.750 (19.1) 0.750 (19.1) 0.812 (20.6) 0.875 (22.2) 0.937 (23.8) 1.062 (27.0) 1.250 (31.8) 1.375 (34.9) 1.562 (39.7) 1.875 (47.6) 0.323 (8.2) 0.385 (9.8) 0.448 (11.4) 0.448 (11.4) 0.510 (13.0) 0.573 (14.6) 0.635 (16.1) 0.760 (19.3) 0.885 (22.5) 1.010 (25.7) 1.135 (28.8) 1.385 (35.2) 09 12 12 12 16 16 20 20 24 32 32 40 Table II J Sym M MT NF ZN Symbol N Full-Radius Profile 90° K ZNU Z1 Material Finish Description Electroless Nickel Nickel-PTFE Cad/Olive Drab over Electroless Nickel Aluminum Zinc Nickel/Olive Drab over Electroless Nickel Zinc Nickel/Black over Electroless Nickel Stainless Passivate Steel Table III F Max Entry Size 06 09 12 16 20 24 28 32 40 0.53 0.63 0.73 0.86 0.98 1.15 1.27 1.40 1.62 ©2011 Glenair, Inc. (13.5) (16.0) (18.5) (21.8) (24.9) (29.2) (32.3) (35.6) (41.1) Conduit I.D. Min Max 0.16 (4.1) 0.24 (6.1) 0.33 (8.4) 0.45 (11.4) 0.57 (14.5) 0.69 (17.5) 0.81 (20.6) 0.93 (23.6) 1.18 (30.0) 0.19 0.28 0.37 0.50 0.62 0.75 0.87 1.00 1.25 (4.8) (7.1) (9.4) (12.7) (15.7) (19.1) (22.1) (25.4) (31.8) G Max 0.50 0.53 0.53 0.55 0.61 0.63 0.68 0.71 0.76 (12.7) (13.5) (13.5) (14.0) (15.5) (16.0) (17.3) (18.0) (19.3) H Max 1.02 (25.9) 1.04 (26.4) 1.04 (26.4) 1.07 (27.2) 1.12 (28.4) 1.15 (29.2) 1.20 (30.5) 1.22 (31.0) 1.28 (32.5) CAGE Code 06324 J Max 0.68 (17.3) 0.75 (19.1) 0.75 (19.1) 0.81 (20.6) 0.93 (23.6) 1.00 (25.4) 1.12 (28.4) 1.18 (30.0) 1.31 (33.3) K Max 1.20 (30.5) 1.26 (32.0) 1.26 (32.0) 1.33 (33.8) 1.45 (36.8) 1.51 (38.4) 1.64 (41.7) 1.70 (43.2) 1.83 (46.5) Shrink Boot Ref 770-001S103 770-001S103 770-001S104 770-001S104 770-001S105 770-001S106 770-001S107 770-001S107 770-001S107 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 21 Series 72 Guardian 713-356 Composite Self-Locking EMI/RFI Environmental Connector Adapter for Series 72 Annular Convoluted Tubing Composite Guardian System connector adapter How To Order Angle: S, T, W Product Series 713 Self-Locking h s 356 xm 19 Connector Designator A = MIL-DTL-83723, Ser. 1 & 3 MIL-DTL-5015, MS3400 MIL-C-26482, Ser. 2 F = MIL-DTL-38999, Ser. I & II H = MIL-DTL-38999, Ser. III & IV c flats typ Finish (Table III) Basic No. anti-decoupling device - typ o-ring - typ as required a thread - typ Dash No. (Table I) 1.4 (35.6 ) max .44 (11.2) typ b typ Entry Code (Table II) 16 K = Supplied with precoiled band, 600-052-1 (Omit for none) d k Drain Hole Option (Omit for None) Shrink Boot option See Table II (Omit for none) conduit o-ring 2X typ conduit retaining clip typ conduit i.d. Symbol S Straight T j tubing shown for ref. only Accommodates 600-052-1 Band - typ Shrink Sleeve or Boot Groove - typ band option (k option shownsee notes) Material and Finish Elbow, adapter: High grade engineering thermoplastic/See Table III Coupling nut, conduit retaining clip: High grade engineering thermoplastic/no plating Anti-decoupling device: Corrosion resistant material/NA O-rings: Silicone/NA Tools and Assembly notes Conduit retaining clip and conduit O-ring to be supplied unassembled For effective grounding, connector with conductive Finish should be used Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination Glenair 600 Series backshell assembly tools are recommended for assembly and installation ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 22 Series 72 Guardian 713-356 Composite Self-Locking EMI/RFI Environmental Connector Adapter for Series 72 Annular Convoluted Tubing Table I Connector Designator A Dash Shell A Thread No. Size Ref Class 2B 08 10 12 14 16 18 20 22 24 08 10 12 14 16 18 20 22 24 Connector Designator F Dash Shell A Thread No. Size Ref Class 2B 1/2-20 UNF 5/8-24 UNEF 3/4-20 UNEF 7/8-20 UNEF 1-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF 08 10 12 14 16 18 20 22 24 09 11 13 15 17 19 21 23 25 Connector Designator H Dash Shell A Thread Iso B Dia Max No. Size Ref Metric 7/16-28 UNEF 9/16-24 UNEF 11/16-24 UNEF 13/16-20 UNEF 15/16-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF 09 11 13 15 17 19 21 23 25 A B C D E F G H J M12 X 1.0-6H M15 X 1.0-6H M18 X 1.0-6H M22 X 1.0-6H M25 X 1.0-6H M28 X 1.0-6H M31 X 1.0-6H M34 X 1.0-6H M37 X 1.0-6H .83 (21.1) .96 (24.4) 1.09 (27.7) 1.22 (31.0) 1.35 (34.3) 1.48 (37.6) 1.62 (41.1) 1.75 (44.5) 1.89 (48.0) Table I (cont.) Conn Desig A,F H 08 10 12 14 16 18 20 22 24 09 11 13 15 17 19 21 23 25 D ±.06 (1.5) .69 .75 .81 .88 .94 .97 1.06 1.13 1.19 (17.5) (19.1) (20.6) (22.4) (23.9) (24.6) (26.9) (28.7) (30.2) E ±.09 (2.3) .88 (22.4) 1.00 (25.4) 1.13 (28.7) 1.31 (33.3) 1.38 (35.1) 1.44 (36.6) 1.63 (41.4) 1.75 (44.5) 1.88 (47.8) Max Min .750 (19.1) .875(22.2) 1.000(25.4) 1.125 (28.6) 1.250(31.8) 1.375(34.9) 1.500(38.1) 1.625(41.3) 1.750(44.5) .736 (18.7) .860(21.8) .980(24.9) 1.100(27.9) 1.224 (31.1) 1.348(34.2) 1.469(37.3) 1.581(40.2) 1.690(42.9) Table II F ±.09 (2.3) 1.19 1.25 1.31 1.38 1.44 1.47 1.56 1.63 1.69 C Flats G ±.06 (1.5) (30.2) (31.8) (33.3) (35.1) (36.6) (37.3) (39.6) (41.4) (42.9) .72 .75 .75 .76 .78 .79 .82 .86 .89 H ±.09 (2.3) (18.3) (19.1) (19.1) (19.3) (19.8) (20.1) (20.8) (21.8) (22.6) 1.00 1.06 1.13 1.16 1.18 1.19 1.22 1.26 1.29 (25.4) (26.9) (28.7) (29.5) (30.0) (30.2) (31.0) (32.0) (32.8) Entry Code J Max 06 09 12 16 20 24 28 32 .53 (13.5) .63 (16.0) .73 (18.5) .86 (21.8) .98 (24.9) 1.15 (29.2) 1.27 (32.3) 1.40 (35.6) Conduit I.D. Min Max .16 .24 .33 .45 .57 .69 .81 .93 (4.1) (6.1) (8.4) (11.4) (14.5) (17.5) (20.6) (23.6) .19 .28 .37 .50 .62 .75 .87 1.00 Shrink Boot (4.8) (7.1) (9.4) (12.7) (15.8) (19.1) (22.2) (25.4) 770-001S103 770-001S103 770-001S104 770-001S104 770-001S105 770-001S106 770-001S107 770-001S107 Table III Symbol xm xw XB e d Finish Description Electroless Nickel Cad/Olive Drab over Electroless Nickel Black color/Unplated g Symbol W 90° h f Drain Holes Optional - typ tubing shown for ref. only ©2011 Glenair, Inc. Symbol T 45° CAGE Code 06324 tubing shown for ref. only Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 23 Series 72 Guardian 713-376 Composite Guardian Bulkhead and Junction Box Feed-Thru Fitting for Series 72 Annular Convoluted Tubing Composite Guardian System bulkhead and junction box feed-thru fitting How To Order Product Series 713 Basic No. S Bulkhead Size (Table I) 376 xm 16 Angle: S = Straight Finish (Table II) “D” Hole Mounting Flat (Omit for None) B = Band K = Precoiled (Omit if Not Required) 12 B Entry Size (Table III) t D Shrink Boot Option (See Table III, Omit if Not Required) 1.00 max .135 o-ring .380 .060 conduit o-ring 2x conduit retaining clip Flat for “D” Hole mounting (see p/n development) d flats typ b mounting c hole dia conduit I.D. a thread f max tubing shown for reference only accomodates 600-052-1 band band option (k option shown) e d-cut .125 max panel thickness typ shrink sleeve or boot groove Material and Finish Adapter and Jam nut: High grade engineering thermoplastic/See Table II O-rings: Silicone/NA Retaining clip: High grade engineering thermoplastic/no plating Tools and Assembly notes B dia recommended panel cutout ©2011 Glenair, Inc. Conduit retaining clip and conduit O-ring to be supplied unassembled For effective grounding, connector with conductive Finish should be used Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination Glenair 600 Series backshell assembly tools are recommended for assembly and installation CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 24 Series 72 Guardian 713-376 Composite Guardian Bulkhead and Junction Box Feed-Thru Fitting for Series 72 Annular Convoluted Tubing Table I Bulkhead Size A Thread Class 2A B +.015 -.000 C Dia D Flats E +.010 -.000 Max Entry Size 06 08 09 10 12 14 16 20 24 28 32 40 7/16-28 UNEF 1/2-20 UNF 9/16-24 UNEF 9/16-24 UNEF 5/8-24 UNEF 11/16-24 UNEF 3/4-20 UNEF 7/8-20 UNEF 1-20 UNEF 1 3/16-8 UNEF 1 5/16-18 UNEF 1 1/2-18 UNEF 0.443 (11.3) 0.505 (12.8) 0.568 (14.4) 0.568 (14.4) 0.630 (16.0) 0.693 (17.6) 0.755 (19.2) 0.880(22.4) 1.005 (25.5) 1.193 (30.3) 1.318 (33.5) 1.505 (38.2) 0.188 (4.8) 0.250 (6.4) 0.281 (7.1) 0.312 (7.9) 0.375 (9.5) 0.438 (11.1) 0.500 (12.7) 0.625 (15.9) 0.750 (19.1) 0.875 (22.2) 1.000(25.4) 1.250 (31.8) 0.688 (17.5) 0.750 (19.1) 0.812 (20.6) 0.812 (20.6) 0.875 (22.2) 0.938 (23.8) 1.000(25.4) 1.125 (28.6) 1.250 (31.8) 1.438 (36.5) 1.562 (39.7) 1.812 (46.0) 0.385 (9.8) 0.448 (11.4) 0.510 (13.0) 0.510 (13.0) 0.573 (14.6) 0.635 (16.2) 0.698 (17.7) 0.822(20.9) 0.948 (24.1) 1.135 (28.8) 1.260 (32.0) 1.448(36.8) 09 12 12 12 16 16 20 20 24 32 32 40 Table III Symbol Finish Description xm xw XB Electroless Nickel Cad/Olive Drab over Electroless Nickel Black color/Unplated Table III ©2011 Glenair, Inc. Conduit I.D. Min Max Entry Code F Max 06 09 12 16 20 24 28 32 40 .53 (13.5) .63 (16.0) .73 (18.5) .86 (21.8) .98 (24.9) 1.15 (29.2) 1.27 (32.3) 1.40 (35.6) 1.62 (41.1) .16 (4.1) .24 (6.1) .33 (8.4) .45 (11.4) .57 (14.5) .69 (17.5) .81 (20.6) .93 (23.6) 1.18 (30.0) .19 (4.8) .28 (7.1) .37 (9.4) .50 (12.7) .62 (15.8) .75 (19.1) .87 (22.2) 1.00 (25.4) 1.25 (31.8) CAGE Code 06324 Shrink Boot 770-001S103 770-001S103 770-001S104 770-001S104 770-001S105 770-001S106 770-001S107 770-001S107 770-001S107 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 25 Series 72 Guardian 710-858 Direct Attachment Guardian Y Transition For Series 72 Annular Convoluted Tubing Direct-attachment Guardian Y transition How To Order “B” End, Conduit Entry Size (Table I) Finish (Table II) Product Series 710 - 858 M Basic No. 09 09 “A” End, Conduit Entry Size (Table I) B = Band K = Precoiled (Omit for none) 09 B T “C” End, Conduit Entry Size (Table I) Shrink Boot (Omit if not required) See Table I .135 typ “B” End .380 typ .060 typ D Max Conduit o-ring 2x typ 45° Conduit retaining clip typ Conduit I.D. Typ A Max Typ “C” End tubing shown for reference only B Max C Max band option (k option shownsee notes) “A” End accommodates 600-052-1 band shrink sleeve or boot groove Material and Finish Transition: See Table II O-ring: Silicone/NA Retaining clip: High-grade engineering thermoplastic/NA Tools and Assembly notes Conduit retaining clip and conduit O-rings to be supplied unassembled Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination Glenair 600 Series backshell assembly tools are recommended for assembly and installation ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 26 Series 72 Guardian 710-858 Direct Attachment Guardian Y Transition For Series 72 Annular Convoluted Tubing Table I Entry Size Conduit I.D. A Max Min B Max Max (4.1) .19 (4.8) 1.033 (26.2) C Max D Max Shrink Boot Ref 2.816 (71.5) 1.782 (45.3) 770-001S103 06 .53 (13.5) .16 09 .63 (16.0) .24 (6.1) .28 (7.1) 1.053 (26.7) 2.950 (74.9) 1.897(48.2) 770-001S103 12 .73 (18.5) .33 (8.4) .37 (9.4) 1.075 (27.3) 3.099 (78.7) 2.024 (51.4) 770-001S104 16 .86 (21.8) .45 (11.4) .50 (12.7) 1.102 (28.0) 3.282 (83.4) 2.181 (55.4) 770-001S104 20 .98 (24.9) .57 (14.5) .62 (15.7) 1.127 (28.6) 3.452 (87.7) 2.326 (59.1) 770-001S105 24 1.15 (29.2) .69 (17.5) .75 (19.1) 1.162 (29.5) 3.693(93.8) 2.531 (64.3) 770-001S106 28 1.27 (32.3) .81 (2.6) .87 (22.1) 1.187 (30.1) 3.868(98.2) 2.676(68.0) 770-001S107 32 1.40 (35.6) .93 (23.6) 1.00 (25.4) 1.214 (30.8) 4.046(102.8) 2.833 (72.0) 770-001S107 40 1.62 (41.1) 1.18 4.357(110.7) 770-001S107 (3.0) 1.25 (31.8) 1.259 (32.0) 3.098 (78.7) Table II Sym Finish Description M Electroless Nickel MT Nickel-PTFE NF Aluminum Cad/Olive Drab over Electroless Nickel ZN Zinc Nickel/Olive Drab over Electroless Nickel ZNU Zinc Nickel/Black over Electroless Nickel Z1 ©2011 Glenair, Inc. Material Stainless Steel Passivate CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 27 Series 72 Guardian 710-859 Direct Attachment Guardian Double-Y Transition For Series 72 Annular Convoluted Tubing Direct-attachment Guardian double-Y transition How To Order “B” End, Conduit Entry Size (Table I) Finish (Table II) Product Series 710 - 859 M Basic No. 09 09 “A” End, Conduit Entry Size (Table I) Shrink Boot (Omit if not required) See Table I “D” End, Conduit Entry Size (Table I) 09 09 B T “C” End, Conduit Entry Size (Table I) B = Band K = Precoiled (Omit for none) .135 typ “B” End .380 typ .060 typ D Max 2X Conduit o-ring 2x typ 45° 2X Conduit retaining clip typ Conduit I.D. Typ “C” End “A” End A Max Typ tubing shown for reference only accomodates 600-052-1 band “D” End B Max shrink sleeve or boot groove C Max band option (k option shownsee notes) Material and Finish Transition: See Table II O-ring: Silicone/NA Retaining clip: High-grade engineering thermoplastic/NA Tools and Assembly notes Conduit retaining clip and conduit O-rings to be supplied unassembled Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination Glenair 600 Series backshell assembly tools are recommended for assembly and installation ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 28 Series 72 Guardian 710-859 Direct Attachment Guardian Double-Y Transition For Series 72 Annular Convoluted Tubing Table I Entry Size Conduit I.D. A Max Min B Max Max (4.1) .19 (4.8) 1.033 (26.2) C Max D Max Shrink Boot Ref 2.816 (71.5) 1.782 (45.3) 770-001S103 06 .53 (13.5) .16 09 .63 (16.0) .24 (6.1) .28 (7.1) 1.053 (26.7) 2.950 (74.9) 1.897(48.2) 770-001S103 12 .73 (18.5) .33 (8.4) .37 (9.4) 1.075 (27.3) 3.099 (78.7) 2.024 (51.4) 770-001S104 16 .86 (21.8) .45 (11.4) .50 (12.7) 1.102 (28.0) 3.282 (83.4) 2.181 (55.4) 770-001S104 20 .98 (24.9) .57 (14.5) .62 (15.7) 1.127 (28.6) 3.452 (87.7) 2.326 (59.1) 770-001S105 24 1.15 (29.2) .69 (17.5) .75 (19.1) 1.162 (29.5) 3.693(93.8) 2.531 (64.3) 770-001S106 28 1.27 (32.3) .81 (2.6) .87 (22.1) 1.187 (30.1) 3.868(98.2) 2.676(68.0) 770-001S107 32 1.40 (35.6) .93 (23.6) 1.00 (25.4) 1.214 (30.8) 4.046(102.8) 2.833 (72.0) 770-001S107 40 1.62 (41.1) 1.18 4.357(110.7) 770-001S107 (3.0) 1.25 (31.8) 1.259 (32.0) 3.098 (78.7) Table II Sym Finish Description M Electroless Nickel MT Nickel-PTFE NF Aluminum Cad/Olive Drab over Electroless Nickel ZN Zinc Nickel/Olive Drab over Electroless Nickel ZNU Zinc Nickel/Black over Electroless Nickel Z1 ©2011 Glenair, Inc. Material Stainless Steel Passivate CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 29 Series 72 Guardian 710-860 Direct Attachment Guardian T Transition For Series 72 Annular Convoluted Tubing Direct-attachment Guardian T transition How To Order “B” End, Conduit Entry Size (Table I) Finish (Table II) Product Series 710 - 860 M Basic No. 09 “A” End, Conduit Entry Size (Table I) “B” End 09 B = Band K = Precoiled (Omit for none) 09 B “C” End, Conduit Entry Size (Table I) T Shrink Boot (Omit if not required) See Table I .135 typ .380 typ .060 typ Conduit o-ring 2x typ Conduit retaining clip typ C Max Conduit A Max Typ I.D. Typ “C” End “A” End tubing shown for reference only B Max accomodates 600-052-1 band shrink sleeve or boot groove band option (k option shownsee notes) Material and Finish Transition: See Table II O-ring: Silicone/NA Retaining clip: High-grade engineering thermoplastic/NA Tools and Assembly notes Conduit retaining clip and conduit O-rings to be supplied unassembled Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination Glenair 600 Series backshell assembly tools are recommended for assembly and installation ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 30 Series 72 Guardian 710-860 Direct Attachment Guardian T Transition For Series 72 Annular Convoluted Tubing Table I Entry Size A Max Conduit I.D. Min B Max Max (4.1) .19 (4.8) 2.359 (59.9) C Max Shrink Boot Ref 1.180 (30.0) 770-001S103 06 .53 (13.5) .16 09 .63 (16.0) .24 (6.1) .28 (7.1) 2.454 (62.3) 1.227 (31.2) 770-001S103 12 .73 (18.5) .33 (8.4) .37 (9.4) 2.559(65.0) 1.280 (32.5) 770-001S104 16 .86 (21.8) .45 (11.4) .50 (12.7) 2.689(68.3) 1.345 (34.2) 770-001S104 20 .98 (24.9) .57 (14.5) .62 (15.7) 2.809 (71.3) 1.405 (35.7) 770-001S105 24 1.15 (29.2) .69 (17.5) .75 (19.1) 2.979 (75.7) 1.490(37.8) 770-001S106 28 1.27 (32.3) .81 (2.6) .87 (22.1) 3.099 (78.7) 1.550(39.4) 770-001S107 32 1.40 (35.6) .93 (23.6) 1.00 (25.4) 3.229(82.0) 1.615 (41.0) 770-001S107 40 1.62 (41.1) 1.18 1.725 (43.8) 770-001S107 (3.0) 1.25 (31.8) 3.449(87.6) Table II Sym Finish Description M Electroless Nickel MT Nickel-PTFE NF Aluminum Cad/Olive Drab over Electroless Nickel ZN Zinc Nickel/Olive Drab over Electroless Nickel ZNU Zinc Nickel/Black over Electroless Nickel Z1 ©2011 Glenair, Inc. Material Stainless Steel Passivate CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 31 Series 72 Guardian 710-861 Direct Attachment Guardian Double-T Transition For Series 72 Annular Convoluted Tubing Direct-attachment Guardian double-T transition How To Order “B” End, Conduit Entry Size (Table I) Finish (Table II) Product Series 710 - 861 M Basic No. 09 “A” End, Conduit Entry Size (Table I) 09 Shrink Boot (Omit if not required) See Table I “D” End, Conduit Entry Size (Table I) 09 09 B T “C” End, Conduit Entry Size (Table I) B = Band K = Precoiled (Omit for none) “B” End .135 typ .380 typ .060 typ Conduit o-ring 2x typ C Max typ Conduit retaining clip typ Conduit I.D. Typ “C” End A Max Typ “A” End tubing shown for reference only accomodates 600-052-1 band “B” End band option (k option shownsee notes) shrink sleeve or boot groove B Max typ Material and Finish Transition: See Table II O-ring: Silicone/NA Retaining clip: High-grade engineering thermoplastic/NA Tools and Assembly notes Conduit retaining clip and conduit O-rings to be supplied unassembled Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination Glenair 600 Series backshell assembly tools are recommended for assembly and installation ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 32 Series 72 Guardian 710-861 Direct Attachment Guardian Double-T Transition For Series 72 Annular Convoluted Tubing Table I Entry Size A Max Conduit I.D. Min B Max Max (4.1) .19 (4.8) 2.359 (59.9) C Max Shrink Boot Ref 1.180 (30.0) 770-001S103 06 .53 (13.5) .16 09 .63 (16.0) .24 (6.1) .28 (7.1) 2.454 (62.3) 1.227 (31.2) 770-001S103 12 .73 (18.5) .33 (8.4) .37 (9.4) 2.559(65.0) 1.280 (32.5) 770-001S104 16 .86 (21.8) .45 (11.4) .50 (12.7) 2.689(68.3) 1.345 (34.2) 770-001S104 20 .98 (24.9) .57 (14.5) .62 (15.7) 2.809 (71.3) 1.405 (35.7) 770-001S105 24 1.15 (29.2) .69 (17.5) .75 (19.1) 2.979 (75.7) 1.490(37.8) 770-001S106 28 1.27 (32.3) .81 (2.6) .87 (22.1) 3.099 (78.7) 1.550(39.4) 770-001S107 32 1.40 (35.6) .93 (23.6) 1.00 (25.4) 3.229(82.0) 1.615 (41.0) 770-001S107 40 1.62 (41.1) 1.18 1.725 (43.8) 770-001S107 (3.0) 1.25 (31.8) 3.449(87.6) Table II Sym Finish Description M Electroless Nickel MT Nickel-PTFE NF Aluminum Cad/Olive Drab over Electroless Nickel ZN Zinc Nickel/Olive Drab over Electroless Nickel ZNU Zinc Nickel/Black over Electroless Nickel Z1 ©2011 Glenair, Inc. Material Stainless Steel Passivate CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 33 Series 72 Guardian 713-351 Y Transition Y transition with self-locking feature for ease of assembly and repair for multi-legged conduit assemblies. Use H code conduit fittings to interface. How To Order Finish (Table II) Product Series 713 - 351 M Basic No. PFTE Teflon Coating (Omit for none) 09 p Dash No. (Table I) Table II * c Sym M MT NF ZN b typ a thread typ ZNU Z1 e d Material Finish Description Electroless Nickel Nickel-PTFE Cad/Olive Drab over Electroless Nickel Aluminum Zinc Nickel/Olive Drab over Electroless Nickel Zinc Nickel/Black over Electroless Nickel Stainless Passivate Steel Table I Dash No Conduit Size (Ref) A Thread Iso Metric 09 11 13 15 17 19 21 23 25 33 37 06,09 10,12 14,16 20 24 28 32 36 40 48 56 M12 x 1.0-6g M15 x 1.0-6g M18 x 1.0-6g M22 x 1.0-6g M25 x 1.0-6g M28 x 1.0-6g M31 x 1.0-6g M34 x 1.0-6g M37 x 1.0-6g M45 x 1.5-6g M50 x 1.5-6g B Dia .281 .397 .511 .636 .761 .875 1.000 1.125 1.250 1.530 1.750 (7.1) (10.1) (13.0) (16.2) (19.3) (22.2) (25.4) (28.6) (31.8) (38.9) (44.5) C Max 1.38 1.60 1.75 1.90 2.09 2.22 2.36 2.50 2.66 3.10 3.39 (35.1) (40.6) (44.5) (48.3) (53.1) (56.4) (59.9) (63.5) (67.6) (78.7) (86.1) D Max 1.87 (47.5) 2.11 (53.6) 2.28 (57.9) 2.47 (62.7) 2.69 (68.3) 2.84 (72.1) 3.00 (76.2) 3.17 (80.5) 3.35 (85.1) 3.87 (98.3) 4.21 (106.9) E Max .52 .54 .57 .60 .63 .65 .68 .70 .73 .80 .84 (13.2) (13.7) (14.5) (15.2) (16.0) (16.5) (17.3) (17.8) (18.5) (20.3) (21.3) Material and Finish See Table II. *Internal Surface coated with Teflon as shown, see P/N development. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 34 Series 72 Guardian 713-352 Double-Y Transition Double-Y transition with self-locking feature for ease of assembly and repair for multi-legged conduit assemblies. Use H code conduit fittings to interface. How To Order Finish (Table II) Product Series 713 - 352 M Basic No. * 09 p Dash No. (Table I) Table II Sym c typ M MT NF b typ ZN a thread typ ZNU e PFTE Teflon Coating (Omit for none) Z1 d Material Finish Description Electroless Nickel Nickel-PTFE Cad/Olive Drab over Electroless Nickel Aluminum Zinc Nickel/Olive Drab over Electroless Nickel Zinc Nickel/Black over Electroless Nickel Stainless Passivate Steel Table I Dash No Conduit Size (Ref) A Thread Iso Metric 09 11 13 15 17 19 21 23 25 33 37 06,09 10,12 14,16 20 24 28 32 36 40 48 56 M12 x 1.0-6g M15 x 1.0-6g M18 x 1.0-6g M22 x 1.0-6g M25 x 1.0-6g M28 x 1.0-6g M31 x 1.0-6g M34 x 1.0-6g M37 x 1.0-6g M45 x 1.5-6g M50 x 1.5-6g B Dia .281 .397 .511 .636 .761 .875 1.000 1.125 1.250 1.530 1.750 (7.1) (10.1) (13.0) (16.2) (19.3) (22.2) (25.4) (28.6) (31.8) (38.9) (44.5) C Max 1.38 1.60 1.75 1.90 2.09 2.22 2.36 2.50 2.66 3.10 3.39 (35.1) (40.6) (44.5) (48.3) (53.1) (56.4) (59.9) (63.5) (67.6) (78.7) (86.1) D Max 1.87 2.11 2.28 2.47 2.69 2.84 3.00 3.17 3.35 3.87 4.21 (47.5) (53.6) (57.9) (62.7) (68.3) (72.1) (76.2) (80.5) (85.1) (98.3) (106.9) E Max .52 .54 .57 .60 .63 .65 .68 .70 .73 .80 .84 (13.2) (13.7) (14.5) (15.2) (16.0) (16.5) (17.3) (17.8) (18.5) (20.3) (21.3) Material and Finish See Table II. *Internal Surface coated with Teflon as shown, see P/N development. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 35 Series 72 Guardian 713-353 T Transition T transition with self-locking feature for ease of assembly and repair for multi-legged conduit assemblies. Use H code conduit fittings to interface. How To Order Finish (Table II) Product Series 713 - 353 M Basic No. PFTE Teflon Coating (Omit for none) 09 p Dash No. (Table I) d * c Table II Sym Material M MT c b typ Electroless Nickel Nickel-PTFE Cad/Olive Drab over Electroless Nickel Aluminum Zinc Nickel/Olive Drab over Electroless Nickel Zinc Nickel/Black over Electroless Nickel Stainless Passivate Steel NF ZN a thread typ Finish Description ZNU Z1 Table I Dash No Conduit Size (Ref) A Thread Iso Metric 09 11 13 15 17 19 21 23 25 33 37 06,09 10,12 14,16 20 24 28 32 36 40 48 56 m12 x 1.0-6g m15 x 1.0-6g m18 x 1.0-6g m22 x 1.0-6g m25 x 1.0-6g m28 x 1.0-6g m31 x 1.0-6g m34 x 1.0-6g m37 x 1.0-6g m45 x 1.5-6g m50 x 1.5-6g B Dia .281 .397 .511 .636 .761 .875 1.000 1.125 1.250 1.530 1.750 (7.1) (10.1) (13.0) (16.2) (19.3) (22.2) (25.4) (28.6) (31.8) (38.9) (44.5) C Max .78 .90 .94 1.00 1.08 1.13 1.19 1.25 1.31 1.49 1.62 (19.8) (22.9) (23.9) (25.4) (27.4) (28.7) (30.2) (31.8) (33.3) (37.8) (41.1) D Max 1.53 1.71 1.84 1.96 2.12 2.23 2.34 2.46 2.59 2.95 3.21 (38.9) (43.4) (46.7) (49.8) (53.8) (56.6) (59.4) (62.5) (65.8) (74.9) (81.5) Material and Finish See Table II. *Internal Surface coated with Teflon as shown, see P/N development. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 36 Series 72 Guardian 713-354 Double-T Transition Double-T transition with self-locking feature for ease of assembly and repair for multi-legged conduit assemblies. Use H code conduit fittings to interface. How To Order Finish (Table II) Product Series 713 - 354 M Basic No. PFTE Teflon Coating (Omit for none) 09 p Dash No. (Table I) d c * Table II Sym Material M MT c b typ Electroless Nickel Nickel-PTFE Cad/Olive Drab over Electroless Nickel Aluminum Zinc Nickel/Olive Drab over Electroless Nickel Zinc Nickel/Black over Electroless Nickel Stainless Passivate Steel NF ZN a thread typ Finish Description ZNU Z1 Table I Dash No Conduit Size (Ref) A Thread Iso Metric 09 11 13 15 17 19 21 23 25 33 37 06,09 10,12 14,16 20 24 28 32 36 40 48 56 m12 x 1.0-6g m15 x 1.0-6g m18 x 1.0-6g m22 x 1.0-6g m25 x 1.0-6g m28 x 1.0-6g m31 x 1.0-6g m34 x 1.0-6g m37 x 1.0-6g m45 x 1.5-6g m50 x 1.5-6g B Dia .281 .397 .511 .636 .761 .875 1.000 1.125 1.250 1.530 1.750 (7.1) (10.1) (13.0) (16.2) (19.3) (22.2) (25.4) (28.6) (31.8) (38.9) (44.5) C Max .78 .90 .94 1.00 1.08 1.13 1.19 1.25 1.31 1.49 1.62 (19.8) (22.9) (23.9) (25.4) (27.4) (28.7) (30.2) (31.8) (33.3) (37.8) (41.1) D Max 1.53 1.71 1.84 1.96 2.12 2.23 2.34 2.46 2.59 2.95 3.21 (38.9) (43.4) (46.7) (49.8) (53.8) (56.6) (59.4) (62.5) (65.8) (74.9) (81.5) Material and Finish See Table II. *Internal Surface coated with Teflon as shown, see P/N development. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 37 Series 72 Guardian Guardian System Assembly Instructions Assembly Instructions for Series 72 Annular Convoluted Tubing and Guardian Adapters and Fittings O-Ring Attachment Retention Ring Attachment Step 1 Install pair of provided O-rings on the two forwardmost tubing convolutes Step 3 Run provided retaining clip into slot, aligned with the third convolution of conduit, behind the 2 O-rings. Step 2 Insert tubing into fitting 3 1 2 Note: Mighty Mouse connectors only require 1 o-ring. BAND-IT® Band Termination Cable Prep Install Band Trim Braid Step 1 Pull overall braid shield over the band platform so that all braid strands will be captured by the band. Step 2 Wrap the band through the buckle twice. Insert the free end into the banding tool in the direction shown on the tool. Squeeze the short grey handle to insert the band. Slide the band onto the cable. Close the black handle repeatedly until the handle no longer opens. Close the long grey handle until the tool cuts the band. Remove the excess strap from the tool by closing the small grey handle. Step 3 It's a snap! Just trim the excess braid and you're done. See Series 77 Shrink Boot catalog for comprehensive shrink boot attachment instructions A A adapter, and the “C” end is on the conduit. CC Shrink Boot Attachment Step 1 Position the boot so that the lipped “A” end is on the Step 2 Apply heat to adapter end of boot until the lipped end recovers fully and fits into the groove of the adapter. Step3 Continue to heat down the body of the boot towards the “C” end, applying heat in brush-like strokes until “C” end is fully recovered. Step 4 After the boot is fully recovered, apply additional heat as necessary to the entire boot to ensure good adhesion. Do not overheat as conduit can be damaged by excessive heating. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 38 Series 72 Guardian TG69 Soft Jaw Pliers Soft Jaw Pliers How To Order Basic Number TG69 - p Finish P - Nickel Plate (Omit for Standard Cad/Bright Dip) 9.63 (244.6) note: not recommended for composite coupling nuts (use 600-091 or 600-157) Notes: Assembly identified per MIL-STD-130 Nylon replacement inserts: P/N G77015 ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 39 Series 72 Guardian TG70 Connector Strap Wrench with 3/8" Square Drive Connector strap wrench 6.500 (165.1) Approx GLENAI R I NC. TG70 3/8 Drive, Drive for 3/8Square (9.5) Square For Torque Wrench 600-004 Torque Wrench 600-004 3.000 (76.2) Dia. Max with 18-Inch Single Strap 3.000 (76.2) Dia. Max. with 18 Inch Single S 2.000 Dia. (50.8) Max. 2.000 Dia. (50.8) Max.Strap with 12 Inch Single S with 12-Inch Single 3.000 (76.2) Dia. Max. See Note 2 See Notes 2, 4 and 5 Basic Part Number Torque Wrench (Omit for None) TG70 - 1 - 18 Strap Length in Inches (See Notes2 and 4) Lengths Available: 12, 18, 24 and 36-Inch Only Standard length is 12 Inches, Omit Dash Number for Standard APPLICATION NOTES 1. These wrenches are made of the following materials: Wrench Handle - Aluminum Alloy/Nickel Plate. Wedge - Stainless Steel/Passivated. Strap - Impregnated Fabric. Straps are 1/2 inch (12.7) in width. 2. Replacement straps are available. Specify part number G70515-xx for 12, 18, 24 or 36-inch strap. 24 and 36 inch for double wrap. 3. Metric dimensions (mm) are indicated in parentheses. 4. Double wrap as shown for heavy duty range. 5. Not recommended for composite coupling nuts (use 600-091 or 600-157). VARIANCE CHART TG-70 Strap Wrench Used with Glenair Torque Wrenches Recommended Installation Torque Light/Medium Duty Heavy Duty Accessory ± 5 Inch Pounds ± 5 Inch Pounds Shell Size TG70 Torque Part Torque TG70 Torque Part Torque 60 08/09 28 35 45 80 10/11 28 35 70 110 [80] 12/13 30 40 75 120 [80] 14/15 30 40 75 120 [80] 16/17 30 40 75 120 [80] 18/19 30 40 75 140 [100] 20/21 75 80 95 140 22/23 75 80 120* 140 24/25 75 80 120* 150 28 135* 150 32 150* 150 36 150* * TG70 Not Recommended For Values of 120 Inch Lbs. or Greater. ©2011 Glenair, Inc. CAGE Code 06324 VARIANCE CHART NOTES 1. Recommended installation torque is approximately 80% of MIL-C-85049 accessory thread strength values. 2. Heavy duty installation torque values may be difficult to attain with the TG70 Strap Wrench; the values shown in brackets [ ] are the maximum attainable with the TG70 Strap Wrench using a single wrap. 3. Glenair recommends using 600 series torque tools whenever possible. When torque loading exceeds 75 inch pounds, or to attain the heavy duty torque values shown, a double wrap strap provides suitable friction to achieve torque values. 4. Glenair recomends that heavy duty torque values be directly read through the connector shell body with the use of 600-005 connectors holding tools. Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 40 Series 72 Guardian 600-164 Large Broad Blade Utility Shear for Cutting Metal-Clad Composite Braided Shielding , Rubber, Cable Jacketing, Cable, Plastics and Rope Broad blade utility shear How To Order Product Series Basic Number 600 - 164 Nickel Chrome Plating Resists Corrosion and Rusting Broad, Short Jaws Provide Powerful Cutting Action Extended Handle Provides Comfort and Cutting Leverage High Leverage Provides Powerful Cutting Action for Light Metals, Rubber and Heavy Fabrics • Cuts Rubber, Cables, Light Metal, Wire Metal Screens and Braided EMI/EMP Shielding, Cordage, Plastics and Rope • Weight: 0.55 Pounds • Shear Cut Length: 2.000 (51.0) • • • • Recommended EMI Braid Cutting Procedure Note: When cutting braid, both metal and especiallly composite, open cutter blades to allow the full 2" cut. Place braid all the way back onto blades as shown. Notes: Always wear approved eye protection Never use on or near live electrical circuits ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 41 Series 72 Guardian Band-It® Shield Termination System BAND-IT® shield termination system Fast, Cost-Effective Shield Termination Attach cable braid shields to EMI backshells with BAND-IT ® stainless steel straps. The BAND-IT ® system offers fast termination and the flexibility to handle different diameters with the same band. IMPORTANT NOTE: ALWAYS DOUBLE-WRAP BANDS! Contact Glenair or visit our website (glenair.com) to view our complete line of BAND-IT® products, including pneumatic tools for high production and calibration kits. Micro Band Tool Part Number 600-061 Standard Band Tool Part Number 600-058 1.18 lbs. / 6.75 Inches (172mm.) Length How To Order Bands Width Band Type Micro Band, Standard Length Length Part Number In. mm. In. mm. Uncoiled Coiled .120 3.05 8.125 206.38 600-057 600-083 600-052 600-090 600-057-1 600-083-1 600-052-1 600-090-1 Micro Band, Extended Length .120 3.05 14.25 361.95 Standard Band, Standard Length .240 6.10 14.256 362.10 Standard Band, Extended Length .240 6.10 18.00 457.20 BAND-IT® Shield Termination Instructions 1. Prepare Cable Braid for termination process (Figure 1). 2. Push Braid forward over Adapter Retention Lip to the Adapter Incline Point (or .4" [10.2mm] minimum braid length). Milk Braid as required to remove slack and insure a snug fit around the shield termination area (Figure 2). 3. Prepare the Band in the following manner: IMPORTANT: Due to Connector/Adapter circumference, it may be necessary to prepare the Band around the Cable or Retention Area. A. Roll Band through the Buckle Slot twice. (Bands must be double-coiled.) B. Pull on Band until Mark ( ) is within approximately .250 inch (6.4mm) of Buckle Slot (Figure 3). The Band may be tightened further if desired. NOTE: Prepared Band should have ( ) Mark visible approximately where shown in Figure 3. ©2011 Glenair, Inc. Use With Tool 600-061 600-061 600-058 600-058 Adapter Retention Lip Conductors Braid Shield Termination Clamping Process (Figures 4 thru 8) NOTE: To free Tool Handles, move Holding Clips to center of Tool. 4. Squeeze Gripper Release Lever and insert Band into the front end opening of the Tool. (NOTE: Circular portion of looped band must always face downward.) 5. Aligning the Band and Tool with the Shield Termination Area, squeeze Black Pull-Up Handle repeatedly using short strokes until it locks against Tool Body. (This indicates the Band is compressed to the Tool Precalibrated Tension.) NOTE: If alignment of band and shield is unsatisfactory, tension on band can be relaxed by pushing on slotted release lever on top of tool. Make adjustments as necessary and again squeeze black pull-up handle. 6. Complete the Clamping Process by squeezing the Gray Cut-Off Handle. 7. Remove excess band from tool and dispose. 8. Inspect Shield Termination. CAGE Code 06324 1 Adapter Incline Buckle 3 Accomodates Dia. In. mm. .88 22.35 1.88 47.75 1.80 45.72 2.50 63.50 .400 (1.2mm) Min. Length Braid Over Termination Area 2 Tail Length Indicator Mark 4 5 6 7 8 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 42 Series 72 Guardian Environmental Shrink Boots Environmental Shrink Boots: Overview and materials selection Protect Your Guardian Assembly with heat-shrinkable boots. These easy-to-use boots provide excellent electrical, mechanical and environmental protection. Heating the boot causes the boot to shrink onto the conduit fitting or transition. These Standard Guardian Boots lipped boots attach directly to all Guardian fittings. Ref After shrinking, the boot lip locks into groove. Standard Boot Part Conduit Guardian system boots are Type 1 High Performance Size Number I.D. / Size Elastomer for extreme temperature range performance, 03 770-001S103 06,09 and excellent resistance to fuels and oils. The standard 04 770-001S104 12,16 Guardian boot also includes an eylet for attachment of 05 770-001S105 20 dust caps or protective covers. Part numbers are shown 06 770-001S106 24 in the table at right. Other boot materials, adhesives and 07 770-001S107 28,32,40 options are shown in the following pages. Material Selection Guide Attribute Type 1 High Performance Semi-Rigid Elastomer Type 2 Zero Halogen Semi-Rigid Polyolefin Type 3 Flexible Polyolefin Continuous Operating Temp. Resistance to Fuels, Oils Low Toxicity, Zero Halogen -75° to +150°C Excellent No -30° to +125°C Very Good Yes -55° to +135° Good No Type 1 High Performance Elastomer CONNECTOR HEATSHRINK BOOT Semi-rigid high performance boots combine excellent resistance to fuels, oils and solvents with superior performance at extreme temperatures. Rated for 3000 hours continuous operation at +150° C, these boots fit directly to Guardian fittings and adapters for superior environmental protection and strain-relief. Material meets the requirements of VG95343 Part 6, BSG 198-5DE, EN62329-102 and SAE AS5258 Type H. These boots are recommended for demanding applications such as military vehicles and petrochemical exploration. Black color. Type 2 Zero Halogen BOOT LIP LIPPED BOOT Halogen-free polyolefin boots meet low smoke and toxicity requirements of shipboard, transit and aircraft systems. These Low Smoke/Zero Halogen (LSZH) boots fit directly on all Guardian system adapters and fittings. Oxygen index greater than 30%, smoke index less than 20, and toxicity index under 3 per 100 grams. Material meets requirements of NAVSEA 5617649, VG95343 Part 29, BSG 198-5-DF, EN62329-101 and SAE AS5258 Type G. Good resistance to oils, fuels and solvents. These boots provide strain relief and environmental protection to connector/ conduit transitions. Temperature rating -30° to +125° C. Black color. Type 3 Flexible Polyolefin Economical flexible polyolefin boots fit directly on all Guardian system adapters and fittings. These self-extinguishing boots meet the requirements of SAE AS81765/1 Type II. Good resistance to oils and fuels. Available with optional hot melt adhesive lining, these boots provide strain relief and environmental protection to connector/cable transitions. Temperature rating -55° to +135° C. Black color. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 43 Series 72 Guardian Lipped Straight Shrink Boots Type 1, 2, and 3 Lipped straight shrink boots Straight boots with lip for attachment to standard circular connector adapters. After shrinking, the boot lip locks into adapter groove. Eyelet hole allows attachment of dust caps or protective covers. Choose Type 1 high performance elastomer for extreme temperatures and excellent resistance to fuels and oils, Type 2 non-halogenated flame-retardant polyolefin for use where limited fire hazard is required, or choose Type 3 general purpose polyolefin for use where occasional exposure to heat and chemicals may occur. Choose boot size based on adapter diameter and cable diameter. Table 1: Boot Size Selection Guide Table 2: Material Selection Guide Adapter Dia. Min. Cable In. Diameter mm. Boot Size Min Max Min Max In. mm. 00 01 02 03 04 05 06 07 08 09 .250 .325 .350 .450 .600 .750 .900 1.250 1.400 1.870 .325 .425 .600 .850 1.000 1.200 1.350 1.650 2.250 2.470 6.35 7.62 8.89 11.43 15.24 19.05 22.86 31.75 35.56 47.50 8.26 10.80 15.24 21.59 25.40 30.48 34.29 41.91 57.15 62.70 .110 .150 .175 .225 .275 .300 .375 .425 .625 .660 2.79 3.81 4.45 5.72 6.99 7.62 9.53 10.80 15.88 16.80 BOOT GROOVE ADAPTER DIAMETER Attribute Type 1 High Performance Semi-Rigid Elastomer Type 2 Zero Halogen Semi-Rigid Polyolefin Type 3 General Purpose Flexible Polyolefin Continuous Operating Temp. Resistance to Fuels, Oils Low Toxicity, Zero Halogen -75° to +150°C Excellent No -30° to +125°C Very Good Yes -55° to +135°C Good No Table 3: Pre-Coated Boots Adhesive Information Attribute W2 Standard Hot Melt Adhesive Boot Material Compatibility Continuous Operating Temp. Resistance to Fuels, Oils, and Fluids Low Toxicity, Zero Halogen Types 1, 2 and 3 -40° to +80°C Good Yes W1 R High High Temperature Hot Performance Melt Adhesive Epoxy Adhesive Types 1, 2 and 3 -55° to +105°C Good Yes Type 1 -75° to +150°C Excellent Yes Lipped straight shrink boots- Type 1 high performance elastomer • -75° C to +150° C • Excellent resistance to fuels, oils, solvents and heat. Semi-rigid high performance boots combine excellent resistance to fuels, oils and solvents with superior performance at extreme temperatures. Rated for 3000 hours continuous operation at +150° C, these boots fit most standard boot adapters for circular connectors. Material meets the requirements of VG95343 Type 6, BSG 198-5-DE, EN62329-102 and SAE AS5258 Type H. These boots are recommended for demanding applications such as military vehicles and petrochemical exploration. Choose standard length or short length if space is limited. Black color. Part Number with Eyelet Guardian Standard Boots: Pre-Coated with Boot No Adhesive W1 Hi-Temp HotSize Lining Melt Adhesive 03 04 05 06 07 Pre-Coated with W2 Standard HotMelt Adhesive Part Number without Eyelet Pre-Coated with R Epoxy Adhesive No Adhesive Lining 770-001S103 770-001S103W1 770-001S103W2 770-001S103R 770-003S103 770-001S104 770-001S104W1 770-001S104W2 770-001S104R 770-003S104 770-001S105 770-001S105W1 770-001S105W2 770-001S105R 770-003S105 770-001S106 770-001S106W1 770-001S106W2 770-001S106R 770-003S106 770-001S107 770-001S107W1 770-001S107W2 770-001S107R 770-003S107 ©2011 Glenair, Inc. CAGE Code 06324 Pre-Coated with W1 Hi-Temp HotMelt Adhesive Pre-Coated with W2 Standard HotMelt Adhesive Pre-Coated with R Epoxy Adhesive Ref Conduit I.D. / Size 770-003S103W1 770-003S104W1 770-003S105W1 770-003S106W1 770-003S107W1 770-003S103W2 770-003S104W2 770-003S105W2 770-003S106W2 770-003S107W2 770-003S103R 770-003S104R 770-003S105R 770-003S106R 770-003S107R 06,09 12,16 20 24 28,32,40 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 44 Series 72 Guardian Lipped Straight Shrink Boots Type 1, 2, and 3 Lipped straight shrink boots- Type 2 zero halogen, semi-rigid • Low Smoke, Zero Halogen • Meets U.S. and E.U. toxicity requirements. Halogen-free polyolefin boots meet low smoke and toxicity requirements of shipboard, transit and aircraft systems. These Low Smoke/Zero Halogen (LSZH) boots fit most standard shrink boot adapters, including M85049 types along with Glenair Series 31 and Series 44 adapters. Oxygen index greater than 30%, smoke index less than 20, and toxicity index under 3 per 100 grams. Material meets requirements of NAVSEA 5617649, VG95343 Part 29, BSG 198-5-DF, EN62329-101 and SAE AS5258 Type G. Good resistance to oils, fuels and solvents. Available high temperature hot melt adhesive lining, these boots provide strain relief and environmental protection to connector/cable transitions. Temperature rating -30° to +125° C. Black color. Part Number with Eyelet Boot Size No Adhesive Lining Part Number without Eyelet Pre-Coated with W1 Hi-Temp HotMelt Adhesive Pre-Coated with W2 Standard HotMelt Adhesive No Adhesive Lining Pre-Coated with W1 Hi-Temp HotMelt Adhesive Pre-Coated with W2 Standard HotMelt Adhesive Ref Conduit I.D. / Size 03 04 770-001S203 770-001S204 770-001S203W1 770-001S204W1 770-001S203W2 770-001S204W2 770-003S203 770-003S204 770-003S203W1 770-003S204W1 770-003S203W2 770-003S204W2 06,09 12,16 05 770-001S205 770-001S205W1 770-001S205W2 770-003S205 770-003S205W1 770-003S205W2 20 06 770-001S206 770-001S207 770-001S206W1 770-001S207W1 770-001S206W2 770-001S207W2 770-003S206 770-003S207 770-003S206W1 770-003S207W1 770-003S206W2 770-003S207W2 24 28,32,40 07 Lipped straight shrink boots- Type 3 polyolefin, flexible • General purpose harnessing • Economical, flexible • -55° C to +135° C Economical flexible polyolefin boots fit most standard shrink boot adapters, Glenair Series 31 and Series 44 adapters. These self-extinguishing boots meet the requirements of SAE AS81765/1 Type II. Good resistance to oils and fuels. Available with optional hot melt adhesive lining, these boots provide strain relief and environmental protection to connector/ cable transitions. Temperature rating -55° to +135° C. Black color. Part Number with Eyelet Boot Size 03 04 05 06 07 ©2011 Glenair, Inc. No Adhesive Lining 770-001S303 770-001S304 770-001S305 770-001S306 770-001S307 Part Number without Eyelet Pre-Coated with W1 Hi-Temp HotMelt Adhesive Pre-Coated with W2 Standard HotMelt Adhesive 770-001S303W1 770-001S304W1 770-001S305W1 770-001S306W1 770-001S307W1 770-001S303W2 770-001S304W2 770-001S305W2 770-001S306W2 770-001S307W2 No Adhesive Lining 770-003S303 770-003S304 770-003S305 770-003S306 770-003S307 CAGE Code 06324 Pre-Coated with W1 HiTemp Hot-Melt Adhesive Pre-Coated with W2 HotMelt Adhesive 770-003S303W1 770-003S304W1 770-003S305W1 770-003S306W1 770-003S307W1 770-003S303W2 770-003S304W2 770-003S305W2 770-003S306W2 770-003S307W2 Ref Conduit I.D. / Size 06,09 12,16 20 24 28,32,40 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 45 Series 72 Guardian Lipped Straight Shrink Boots Dimensions and Part Marking Lipped straight shrink boots- dimensions Ø.079 (2.0) REF D E B A F C H STANDARD LENGTH AFTER SHRINKING (RECOVERED) AS SUPPLIED (EXPANDED) Entry Code Boot Size 06, 09 12, 16 20 24 28, 32, 40 03 04 05 06 07 A Min. In. mm. .945 1.181 1.260 1.417 1.693 24.0 30.0 32.0 36.0 43.0 B Max. In. mm. C ± 20% In. mm. .197 .236 .276 .335 .394 .035 .039 .047 .047 .051 5.0 6.0 7.0 8.5 10.0 G 0.9 1.0 1.2 1.2 1.3 D ± 10% In. mm. 1.496 2.165 2.638 3.150 3.898 38.0 55.0 67.0 80.0 99.0 E Ref. In. mm. .748 1.181 1.299 1.575 2.165 19.0 30.0 33.0 40.0 55.0 F Max. In. mm. .413 .551 .709 .866 1.102 10.5 14.0 18.0 22.0 28.0 G Ref. In. mm. .520 .693 .850 .945 1.276 13.2 17.6 21.6 24.0 32.4 H ± 30% In. mm. .063 .071 .071 .079 .087 1.6 1.8 1.8 2.0 2.2 Lipped straight shrink boots- part marking, raised lettering RECOVERED EXPANDED BOOT SIZE CODE LETTER “S” INDICATES STRAIGHT BOOT LETTER “C” INDICATES CABLE END ©2011 Glenair, Inc. LETTER “A” INDICATES ADAPTER (CONNECTOR) END CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 46 Series 72 Guardian Series 77 Shrink Boots General Installation Guide PROCEDURE The following general instructions are applicable to all Glenair heatshrink boots. Specific instructions for surface preparation, the use of adhesive and specific conditions for each molding material are given in the relevant sections following these general instructions. APPLICATION NOTE When preheating of a connector or adaptor is required because of size then care should be taken not to damage any insulation or plastic material on either the connector or the wire insulation. Heat should only be applied to metal areas. DO NOT PREHEAT COMPOSITE PARTS. STEP 1: PLACE BOOT ON CABLE Position the boot so that the lipped "A" end is toward the adapter and the "C" end is toward the cable . STEP 2: APPLY HEAT TO ADAPTER END OF BOOT Position the boot so that the lipped "A" end will recover into the groove of the adapter. Apply heat evenly around the boot at the adapter end. Ensure the boot is fully recovered and the lip fits into the groove of the adapter. This will take approximately 30 seconds for a size 04 or 05 boot, less for smaller parts and longer for larger boots. APPLIED HEAT ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 47 Series 72 Guardian Series 77 Shrink Boots General Installation Guide STEP 3: continue APPLY HEAT toward the "c" end of boot Great care must be taken to ensure the boot is not scorched or blistered or otherwise damaged during this process. The development of a high gloss is an indication that the part is reaching too high a temperature. Continue to heat down the body of the boot towards the "C" end. Apply heat in brush-like strokes, ensuring the last part to recover is the "C" end. A feature of the Glenair boots is that, unlike other boots, they resist the tendency to fold over at the "C" end. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 48 Series 72 Guardian Series 77 Shrink Boots General Installation Guide STEP 4: after boot is fully recovered, apply further heat to "A" end After the boot is fully recovered, apply additional heat to the "A" and “C” ends to ensure adhesive melting and good adhesion. Typically this post heating will require 90-150 seconds depending on size. Care should be taken to avoid damaging the boot with excessive heat. Allow the parts to fully cool before handling. CAUTION The recovered parts will remain hot for some time and will be capable of burning skin if touched. Molten adhesive may also cause burns and adhere to exposed skin. STEP 5: inspection of installed heatshrink boot 1. The boot should be free of blisters, scorch marks and essentially free from distortion. 90° 2. Any excessive adhesive should be removed. 3. The boot lip should be seated into the adapter groove, and the boot should be properly oriented. 4. A small fillet of adhesive should be visible between the boot and the cable jacket. 5. The termination should be subjected to a 90° flex test in each of the four planes around a mandrel with a diameter equal to 6X the cable diameter. Note: this is a flex test and not subjected to a tensile force. The joint should not be flexed until the boot has fully cooled and the adhesive cured. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 49 Series 72 Guardian Series 140-200 Octagonal Junction Box Octagonal junction box How To Order Product Series 140 - Composite Boxes Basic Part Number 140 B 200 Material Color Symbol (See Table I) Dash Number XO - 4 Finish Symbol (See Table II) Table I - Finishes Symbol XO XMS Finish Description No Plating (Non-Conductive Finish) Internal Surfaces - Electroless Nickel External Surfaces - See Table II Table II - Material Color & Finish XM All Surfaces – Electroless Nickel XW All Surfaces – Cadmium Olive Drab over Electroless Nickel XZN All Surfaces – Zinc Nickel/Black 1.25 (31.8) Captive Screw 8 Places Sym Material & Color Finish Options B G – Thermoplastic / Black Thermoplastic / Grey Thermoplastic / NA XO and XMS XO and XMS XM, XW and XZN 1.562 (39.7) R .687 (17.4) Ø .75 (19.1) 8 Places 1.562 (39.7) Bushing (3 Places, 120° Apart) Ø .201 (5.1) Mounting Holes, 3 Places (Acoomodates #10 Bolt) 3.13 (79.5) 4 Places Table III - Key Dimensions Box Series Number External Dimensions Internal Dimensions (with Aluminum Mounting Plate installed, if applicable 140-104 Mini 2.55 (64.8) × 3.85 (97.8) × 1.38 (35.1) 2.08 (52.8) × 3.38 (85.9) × 1.06 (26.9) Notes Cap Quantity Per Part Number Development ©2011 Glenair, Inc. Use dash number 0000 for basic box with no additional options beyond your specified finish. 0000 basic box includes #6-32 UNC fasteners. Box series numbers are for reference only. Contact the factory for part number assignment for your specific box configuration. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 50 Series 72 Guardian Series 140-108 12 Port Rectangular Junction Box 12 Port rectangular junction box How To Order Product Series 140 - Composite Boxes Table I - Finishes Symbol XO XMS Basic Part Number 140 B 108 Finish Description No Plating (Non-Conductive Finish) Internal Surfaces - Electroless Nickel External Surfaces - See Table II XM All Surfaces – Electroless Nickel XW All Surfaces – Cadmium Olive Drab over Electroless Nickel XZN All Surfaces – Zinc Nickel/Black Material Color Symbol (See Table I) Dash Number XO - 4 Finish Symbol (See Table II) Ø .201 (5.1) Ref Ø .125 (3.2) Ref TYP Cap Quantity Per Part Number Development Ø .125 (3.2) Mounting Hole, 4 Places (Accomodates #4 Bolt) Ø .201 (5.1) Mounting Hole, 4 Places (Accomodates #4 Bolt) 6.00 (152.4) Captive Screw 12 Places 1.690 (42.9) .740 (18.8) Ø .75 (19.1) 4 Places 3.875 (98.4) 2.75 (69.9) 2 Places 1.125 2 Plcs. 2.925 (74.3) 2.413 (61.3) 1.463 (37.2) .925 (23.5) A A Bushing, 8 Places .710 (18.0) 4 Places 1.250 (31.8) Ref .71 (18.0) 8 Places 2.188 (55.6) 2.524 (64.1) 3.000 (76.2) 4.224 (107.3) Ø .750 (19.0) 8 Places 1.420 1.12 (28.4) 2 Plcs. 2.37 (60.2) 2 Places 3.62 (91.9) 2 Places Table II - Material Color & Finish Sym Material & Color Finish Options B G – Thermoplastic / Black Thermoplastic / Grey Thermoplastic / NA XO and XMS XO and XMS XM, XW and XZN 4.87 (123.7) 2 Places Notes Use dash number 0000 for basic box with no additional options beyond your specified finish. 0000 basic box includes #6-32 UNC fasteners. Box series numbers are for reference only. Contact the factory for part number assignment for your specific box configuration. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 51 Series 72 Guardian 712-877 Composite Junction Box Adapter Composite Guardian junction box adapter for use with 140-200 and 140-108 boxes How To Order Product Series Basic No. Entry Size Table I 712 s 877 Xb 09 Angle S = Straight T = 45° W = 90° Finish Table III - 1 Dash No. Table II conduit o-ring 2x typ conduit retaining clip typ 1.06 max conduit I.D. .625 dia .44 Typ a tubing shown for reference only Symbol S Straight, No Clocking Sym K - band glenair p/n 600-052-1 Material and Finish O-rings: Silicone/NA Elbow, adapter: High grade engineering thermoplastic, black/see Table III Conduit retaining clip: High grade engineering thermoplastic, NA Tools and Assembly notes Master keyway angle for angular assemblies is measured with adapter body as shown Conduit retaining clip and conduit O-ring to be supplied unassembled Glenair assembly procedure AP74-010 is recommended for adapter to conduit termination Glenair 600 Series backshell assembly tools are recommended for assembly and installation ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 52 Series 72 Guardian 712-877 Composite Junction Box Adapter Table II Table I Entry Size 06 09 12 16 20 24 28 32 Conduit I.D. A Max .53 .63 .73 .86 .98 1.15 1.27 1.40 (13.5) (16.0) (18.5) (21.8) (24.9) (29.2) (32.3) (35.6) o-ring typ Min .16 (4.1) .24 (6.1) .33 (8.4) .45 (11.4) .57 (14.5) .69 (17.5) .81 (2.6) .93 (23.6) Max .19 (4.8) .28 (7.1) .37 (9.4) .50 (12.7) .62 (15.7) .75 (19.1) .87 (22.1) 1.00 (25.4) Shrink Boot Ref 770-001S103 770-001S103 770-001S104 770-001S104 770-001S105 770-001S106 770-001S107 770-001S107 .694 Table III Dash No B Deg Symbol 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0 30 45 60 90 120 135 150 180 210 225 240 270 300 315 330 xm xw XB Finish Description Electroless Nickel Cad/Olive Drab over Electroless Nickel Black color/Unplated 1.208 max .833 max .625 dia 1.39 MAX .625 dia Symbol W 90° Symbol T 45° 1.61 max shrink sleeve or boot groove - typ accomodates 600-052-1 band - typ 0° 0° Master Keyway Clocking 45° Master Keyway Clocking 90° master keyway (large slot .165 wide) B master keyway (large slot .165 wide) ©2011 Glenair, Inc. B CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 53 Series 72 Guardian Factory Terminated Guardian Assemblies How-To-Order How-to-order factory terminated Guardian conduit assemblies The previous pages of this catalog allow you to order individual components and assemble your own conduit system. Did you know that Glenair can pre-assemble Guardian conduit systems for you? Glenair engineers can assemble point-to-point and multi-branch Guardian systems with connector adapters, bulkhead feed-thrus or transition terminations in a variety of finishes and angular configurations. Braided assemblies are supplied with Band-It® bands for EMI/RFI protection and shrink sleeves to protect the connector ends. Jacketed assemblies are supplied with shrink boots for environmental protection against contamination and moisture. Step 1 Select conduit/jacket type (see pages 6-7 for overview) and pages 10-15 for detailed specifications. Step 2 Factory terminated Guardian assemblies are available for all popular connector series, including rectangular and cylindrical, as well as for feed-thru and junction box applications. Select appropriate end fittings and adapters from the available choices presented on the following three pages. Step 3 Use the provided “How To Order” trees (page 58) to create valid part numbers based on your “Step 1” and “Step 2” selections. Step 4 Take advantage of Glenair’s capabilities in material and plating categories by adding appropriate modification codes to the basic part number (see “Typical Mod Codes” table). Step 5 For multi-legged assemblies, select appropriate transition fittings from pgs. 26-37 ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 54 Series 72 Guardian Factory Terminated Guardian Assemblies How-To-Order G uardian conduit assemblies can be terminated to metal or composite connector adapters or bulkhead feed-thrus in a variety of finishes. Jacketed assemblies are supplied with environmental shrink boots for optimal strain relief and protection against contaminants and moisture incursion. C onnector and feed-thru fittings can be supplied in straight, 45°, and 90° configurations on either end. R ectangular connector adapters are also available in straight, 45°, and 90° configurations for D-Subminiature, Series 79 Micro-Crimp, or Micro-D connectors. T his cutaway view shows band termination of conduit overbraid under the protective shrink sleeves that are supplied with all braided assemblies. The Band-It® band terminates the braid at the connector end for 360° EMI/RFI shielding. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 55 Turnkey Guardian Factory Assemblies G lenair Series 72 Guardian Conduit Systems are ideally suited for convenient user assembly. However, many customers prefer the cost- and labor-saving advantages of having their Guardian System wire-protection assemblies pre-assembled at the Glenair factory. Glenair can terminate point-to-point or complex multibranch assemblies to fit your specific application requirements. Our full-spectrum factory-terminated Guardian conduit assembly capability affords complete compatibility with virtually every type of electrical connector and interconnect system. Choose point-to-point or complex multi-branch systems, including straight, 45° and 90° adapter routings, and Y, T, double-Y and double-T transitions. In addition, Glenair is able to offer a wide range of jacketing and overbraiding technologies beyond those listed in the catalog. Contact the factory for more information. Turnkey! Let Glenair Build It For You Series 72 Conduit: • Kynar® Conduit • Tin/Copper Braid • Neoprene Jacket Additional Conduit, Shield, and Jacket options shown on pages 10-15. Double “T” Transition See 713-354 Specify “H” Code Interface (typ) Bulkhead Feed-Thru Adapter, Straight See 712-852 90° Adapter See 712-839 Bulkhead Feed-Thru Adapter, 45° See 712-852 Economical, High-Performance Conduit Wire Protection Systems (See next page for order information) ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 56 Point-to-Point or Multi-Branch Straight Connector Adapter See 712-839 90° Connector Adapter See 712-839 Connector Adapter, 45° 712-839 Bulkhead Feed-Thru Adapter, 90° See 712-852 Direct Attachment Double Y Transition See 710-860 See 710-858 Direct-Attachment Y Transition Direct Attachment “T” Transition See 710-860 Rectangular Connector Adapters are also available. See Part Number Development (next page) Example Legs: 45° Connecter Adapter to Straight Bulkhead Feed-Thru Adapter Ref. 724BS001 Example Legs: 45° Bulkhead Feed-Thru Adapter to 90° Connecter Adapter Ref. 724BA001 Example Legs: 90° Bulkhead Feed-Thru Adapter to Straight Connecter Adapter Ref. 724AS001 ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 57 Series 72 Guardian Factory Terminated Guardian Assemblies How-To-Order Create a factory terminated Guardian assembly part number Use the “order tree” to develop a comprehensive part number for the full range of Guardian System pointto-point factory terminated assemblies: How To Order Product Series Adapter “B” Angle: S = Straight Adapter B = Standard 45° A = Standard 90° T = Composite 45° W = Composite 90° Adapter “B” Shell Size Jacket Option (Table IV) X for no jacket Adapter “A” Shell Size Outer Shield (Table III) Omit for none Finish (Table VI) 724 s s 001 MT h 13 N 14 Adapter “A” Angle: S = Straight Adapter B = Standard 45° A = Standard 90° T = Composite 45° W = Composite 90° Adapter “A” Connector Designator A, F, L, H N = Bulkhead (Jam Nut, D-Hole Mount) Basic No: 001 = Circular to Circular Connectors 002 = Circular to D-Sub Connectors 003 = Circular to Micro D Connectors 004 = Circular to Series 79 Connectors 008 = Mighty Mouse Connectors Consult factory for details of 002-008 ©2011 Glenair, Inc. y Tubing (Table II) Y = Kynar V = PVDF S = Siltem Adapter “B” Connector Designator A, F, L, H N = Bulkhead (Jam Nut, D-Hole Mount) CAGE Code 06324 1 1 Length (In Inches) n 12 - 121 C Conduit Dash Number (Conduit Size; See Table I) Additional Mod Codes (Table V) Inner Shield (Table III) Omit for none Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 58 Series 72 Guardian Factory Terminated Guardian Assemblies How-To-Order Table II - Tubing Option Table I - Conduit Dash No. (Size) Conduit I.D. Min Max Dash No. 06 09 12 16 20 24 28 32 40 Y V S .16 .24 .33 .45 .57 .69 .81 .93 1.18 (4.1) (6.1) (8.4) (11.4) (14.5) (17.5) (20.6) (23.6) (30.0) .19 .28 .37 .50 .62 .75 .87 1.00 1.25 (4.8) (7.1) (9.4) (12.7) (15.8) (19.1) (22.2) (25.4) (31.8) 1 4 2 8 7 9 PVDF/Not thermally stabilized Siltem/Medium duty Table IV - Jacket/Fabric Overbraid Option N H E V B G TN D M Tin/Copper Stainless Steel Nickel Copper ArmorLite™ AmberStrand® 100% AmberStrand® 75%/25% Neoprene Hypalon EPDM Viton Duralectric, Black Bluejacket, Gray Duralectric, Desert Tan Dacron Nomex Table V - Typical Mod Codes A B C D E F G L M N T U Table III - Shield/Braid Option Kynar/Thermally stabilized Table II 1 1/2 Extended adapter A 1 1/2 Extended adapter B Teflon coated adapters Dust cap receptacle adapter A Dust cap receptacle adapter B Dust cap plug adapter A Dust cap plug adapter B Drain wire (at connector ends) Pull tape pre-installed Floating blank ID tag w/clear Sym Material M MT Aluminum NF ZN ZNU Z1 Stainless Steel Composite xm Composite xw Composite XB Finish Description Electroless Nickel Nickel-PTFE Cad/Olive Drab over Electroless Nickel Zinc Nickel/Olive Drab over Electroless Nickel Zinc Nickel/Black over Electroless Nickel Passivate Electroless Nickel Cad/Olive Drab over Electroless Nickel Black color/Unplated Strain relief boots Jam nut bulkhead (w/o D-hole) Max 3 mod codes per part number Notes 1. Length tolerance is ±.250 for lengths up to 24 inches. Length tolerance for longer lengths is ± one percent (1%) of the length. 2. Transition fittings are used on adapter A for assemblies with 90° and/or 45° fittings on both sides to ease in wiring and to provide clocking between fittings. Part numbers 724AA001, 724BB200, 724AB001include this transition fitting. 3. For additional bulkhead adapter options, see part numbers 713-362 & 713-363. Use code H for connector designator, which will act as as a transition fitting that will mate to the 713-362 & 713-363 bulkhead adapters. ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 59 Turnkey Factory (Crimp) Assemblies I n addition to factory terminated Guardian system assemblies (previous page) Glenair offers pre-terminated, crimp-ring conduit assemblies which deliver permanent, tamper-proof attachment to EMI shielding, jacketing and connector adapter fittings. Glenair can factory terminate point-to-point or complex multi-branch assemblies to fit your application. Our pre-terminated crimp-style conduit assemblies still allow easy access to contact terminations for routine maintenance and repair, but their robust crimp terminations prevent unauthorized tampering with the conduit/fitting assembly. They are ideally suited for applications where rough handling could expose wire media and connector terminations to environmental and EMI damage. Our fullspectrum factory-terminated conduit assembly capability affords complete compatibility with virtually every type of electrical connector and interconnect system. Glenair: Your CrimpTerminated Conduit Assembly Solution Series 74 Conduit: • PFA Conduit • Tin/Copper Braid • Neoprene Jacket Additional Conduit, Shield, and Jacket options available. Double “T” Transition 713-354 Bulkhead Feed-Thru Adapter, Straight 90° Adapter Bulkhead Feed-Thru Adapter, 45° High-Performance, Mission Critical Conduit Wire Protection Systems (Contact factory for order information) ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 60 Point-to-Point or Multi-Branch Straight Connector Adapter Connector Adapter, 45° 90° Connector Adapter Bulkhead Feed-Thru Adapter, 90° Double “Y” Transition 713-352 “T” Transition 713-353 Lazy “Y” Transition 713-351 Example Legs: 45° Connecter Adapter to Straight Bulkhead Feed-Thru Adapter Example Legs: 45° Bulkhead Feed-Thru Adapter to 90° Connecter Adapter Example Legs: 90° Bulkhead Feed-Thru Adapter to Straight Connecter Adapter ©2011 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 61 Semper Tan The Permanent FED-STD-33446 Desert Tan Solution Maintenance-Free Desert Tan Cables, Conduits, Junction Boxes and More R ecently, one of our customers requested a Semper Tan version of our popular high-temperature annular tubing (hylar or trade name Kynar). Glenair was able to produce the product shown below in just a few short weeks and it is now being used in a military vehicle application. Semper Tan is the permanent FED-STD-33446 Desert Tan solution that eliminates the costly labor of manually painting and maintaining standard cables, conduit assemblies, and junction boxes used in military applications. Please consult the factory for innovative Semper Tan solutions. Hylar (trade name Kynar) Semper Tan annular tubing and Duralectric Jacketing 1211 Air Way · Glendale, California 91201-2497 Tel: 818-247-6000 · Fax: 818-500-9912 · E-mail: [email protected] · www.glenair.com United States · United Kingdom · Germany · Nordic · France · Italy · Spain · Japan Why CHOOSE GLENAIR Ou Custo tstanding mer S ervice ! tock! terials S ty of Ma Plen mbly! se In-House As Abundant Extrusion Capacity! Huge “ Same- Day” In ventory ! A World of Interconnect Solutions Glenair, Inc. 1211 Air Way • Glendale, California • 91201-2497 Telephone: 818-247-6000 • Fax: 818-500-9912 • [email protected] www.glenair.com Telephone: Glenair Power 203-741-1115 Products Group Facsimile: 860 N. Main Street Extension 203-741-0053 Wallingford, CT [email protected] 06492 Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL 60712 Glenair Nordic AB Gustav III : S Boulevard 46 S - 169 27 Solna Sweden Glenair Electric GmbH Siemensstrasse 9 D-61449 Steinbach Germany Glenair Italia S.R.L. Via Santi, 1 20037 Paderno Dugnano Milano, Italy © 2011 Glenair, Inc. Telephone: 847-679-8833 Facsimile: 847-679-8849 Telephone: 49-6171-5905-0 Facsimile: 49-6171-5905-90 Glenair Iberica C/ La Vega, 16 45612 Velada Spain Telephone: 39-02-9108-2121 Facsimile: 39-02-9904-3565 Glenair France SARL 7, Avenue Parmentier Immeuble Central Parc #2 31200 Toulouse France [email protected] [email protected] Printed in U.S.A. Telephone: 44-1623-638100 Facsimile: 44-1623-638111 [email protected] Telephone: 46-8-50550000 Facsimile: 46-8-50550001 [email protected] Telephone: 34-925-89-29-88 Facsimile: 34-925-89-29-87 [email protected] Telephone: 33-5-34-40-97-40 Facsimile: 33-5-61-47-86-10 [email protected]