OCTOBYTE OCTOBY TE The Faster 4/8 Pole Interconnect System © FAS T A N D RU GGE D 4 / 8 PO L E IN TE RC O N N E CT SYS T E M FOR E T H E RN E T DATA AP PL ICATIO N S for Ethernet Data Applications OCTOBER 2013 The Faster 4/8 Pole Interconnect System for Ethernet Data Applications Glenair series ITH connector with Octobyte™ contacts is available with fully dedicated ETHERNET protocol or in a combo version where a mix of signal-power and Ethernet is required. RoHS compliant, IP67 (IP68 on request) exceeds performance expectations typical in harsh environmental applications found throughout rail and industrial markets. OCTOBYTE™ contacts are vibration resistant and designed to work with ETHERNET cables from CAT 5 to CAT 7A, MVB-WTB, RG58 Coax. Adam E. Moreira ITH connectors with OCTOBYTE™ contacts are easy and fast to assemble, making them the best solution for harsh environmental applications where signal reliability is a must: • Communter rail • Passenger information systems (audio/video/digital displays) • Monitoring and control (braking/doors/lighting/data) • Heavy industry • Data control • Safety systems Commuter Train Applications Tested in accordance with: ISO F0 STP: CAT 7A EN50173-1 F600-STP: CAT 7 EN50173-1 D STP: CAT 5E Masakazu Matsumoto Tested for compliance according to EN50173-1 standards set for CAT5E and CAT7. Testing was conducted using 12 jumpers, each 7.5 meters in length for a total of 90 meters. Passenger Information Systems Number of Contacts 8 = 8 Poles Q 0 8 Contact Size Alternative Colour (See Table II) Cable Range (See Table I) P - X Contact Gender P = Male S = Female Ø15.6 B1 - XXX - 7A Gold Plating See Table I See Table I ETHERNET CAT 7A contacts Contact Bucket Detail Data Transmission Ethernet Contacts for: Wire Size : AWG 22 - AWG 28 »» ETHERNET CAT 6A »» ETHERNET CAT 7 »» ETHERNET CAT 7A Ø0.9 Max Featuring: »» Internal crimpable contacts »» Inspectable contact »» Integrated cable clamp »» Low mating force Technical Characteristics: »» Current rating: 5A max »» Voltage drop (at 5A and 25°C): 70mV max Materials and Finish: »» Copper alloy and gold plating Inserts: »» Thermoplastic resin Table I Wire Size Type A B C Cable O.D. Range 6-7 7-8 8-9 Table II Colour Code Colour Omitted For Standard G14 Black G14GN Green G14GY Grey G14R Red G14Y Yellow Ø15.1 Number of Contacts 8 = 8 Poles Q 0 8 Contact Size Cable Range (See Table I) P - X Contact Gender P = Male S = Female B1 Gold Plating See Table I Ø15.1 See Table I Ø15.1 ETHERNET CAT 5 CONTACTS Data Trasmission Contacts for: »» • ETHERNET CAT 5 »» • ETHERNET CAT 5E »» • ETHERNET CAT 6 »» • ETHERNET CAT 6A Contact Bucket Detail Wire Size: AWG 22 - AWG 28 Ø 0.9 Max Featuring: »» - Internal crimpable contacts »» - Inspectable contact »» - Integrated cable clamp »» - Low mating force Technical Characteristics: »» - Current rating: 5A max »» - Voltage drop (at 5A and 25°C): 70mV max Materials and Finish: »» - Copper alloy and gold plating Inserts: »» - Thermoplastic resin UL94V0-NFF16-102 12F3 Exigence 3 Table 1 Wire Size Type A B C Cable O.D. Range 6-7 7-8 8-9 Contact Gender P = Male S = Female Q 0 CX Contact Size Gold Plating P - RG58 Cables: RG58 - 50 Ohm RG59U - 75 Ohm Ø5.2 - 4.5 (Cable Range Ø15.1 COAX CONTACTS Data Trasmission Contacts for: »» RG58 Featuring: »» Internal solder contacts »» Inspectable contact »» Integrated cable clamp »» Low mating force Technical Characteristics: »» Current rating: 5A max »» Voltage drop (at 5A and 25°C): 70mV max Materials and Finish: »» Copper alloy and gold plating Inserts: »» P.T.F.E. B1 Ø15.1 Ø5.2 - 4.5 (Cable Range) Crimp the ferrule on the braid using the following tools: Crimping tool: M22520 / 5-01 Die Assy for RG58: M22520 / 5-05A Die asy for RG59 M22520 /5-45 B Die asy for RG142 M22520 / 5-45 A Die asy for RG174 M22520 / 5-08 A Die asy for RG179 M22520 / 5-08 A Die asy for RG223 M22520 / 5-45 A For COAX assembly instructions visit: http://www.glenair.com/interconnects/commital/its/pdf/ contacts_and_tools_cc_700xx.pdfcontacts_and_tools_ cc_700xx.pdf Number of Contacts (4 = 4 Poles) Q 0 Contact Size 4 Cable Range (See Table I) P - X Contact Gender P = Male S = Female B1 Gold Plating See Table I ETHERNET MVB - WBT contacts Data Trasmission Contacts for: »» MVB - Multifunctional Vehicle Bus »» WTB - Wired Train Bus Ø 15.1 See Table I Featuring: »» Internal crimpable contacts »» Inspectable contact »» Integrated cable clamp »» Low mating force CONTACT BUCKET DETAIL WIRE SIZE : AWG 18 - AWG 22 Technical Characteristics: Ø 1.2 Max »» Current rating: 5A max »» Voltage drop (at 5A and 25°C): 70mV max Materials and Finish: »» Copper alloy and gold plating Inserts: »» Thermoplastic resin UL94V0-NFF16-12 12F3 Exigence 3 Table I Wire Size Type A B C AD Cable O.D. Range 6-7 7- 8 8-9 Ø 15.1 ntacts Contacts and To A Size #23 Crimp Contact In Insertion, Extraction and Crimping Tools Manual Crimping Tool Series 80 Mighty Mouse Contacts and Tools Manual Crimping Tool M.105015 809-136 How To Terminate, Install Remove Size #23 Contacts Size and #23 Crimp Contact Instructions Adjustment Wheel 1 Set Up Crimp Tool. Install proper positioner into crimp tool. The label on the positioner shows the proper setting for each wire size. Turn#23 the Contacts To Terminate, tool Install and Remove Size adjustment wheel to the correct setting. Adjustment Wheel Crimp Tool. Install proper positioner into tool. The label Strip on theWire. positioner shows Remove wire insulation, taking care tool setting for each wire size. Turn the to avoid nicking or cutting wire strands. Strip t wheel to the correct setting. 2 1 wire to length shown. Wire. Remove wire insulation, taking care id nicking or cutting strands. Insertwire wire intoStrip contact. gth shown. 3 Crimp2Tool 1 The wire should be Crimp Tool visible in the inspection hole. wire into contact. The wire should be e in the inspection hole. Positioner Positioner INSPECTION HOLE Insert contact into crimp INSPECTION tool as shown. Make HOLE suretoolthat the Make contact is fully inserted into contact into crimp as shown. hat the the contact is fully inserted into completely. The ratchet tool. Squeeze handle Positioner queeze handle completely. The ratchet will allow a partial crimp. Release m will notmechanism allow a partial crimp.not Release 809-005 3 Extraction Tool d removehandle contact. and remove contact. M.104010 4 2 .145/.155 (3.68/3.94) Turret 3 ct crimped contact. Wire should be fully Inspect Wire should be fully ed and the crimp should crimped be uniformcontact. in inserted and the crimp should be uniform in e. 5 809-138 4 4 appearance.809-088 tion⁄Extraction Tool Insertion / Extraction Tool Insertion⁄Extraction 809-088 Tool 809-088 RACTION TIP HITE END INSERTION TIP BLUE END 5 5 contact into connector. Push the EXTRACTION TIPcontact INSERTION TIP BLUE END gh the rear grommetWHITE untilEND the contact place. This can usually be done by hand e need for a tool. If the wire gage is #26 Install into connector. Push the contact a tool is helpful. There arecontact two techniques rear g contacts withthrough a tool. One the method is togrommet until the contact ontact inlocks by hand, then use the tool to usually be done by hand into place. This can RUBBER nsertion. The other method is to position without need for a tool. If the wire gage is #26 on tip against thethe contact shoulder, GROMMET or smaller, a tool is helpful. There are two techniques t the contact. Use insertion/extraction 88 to install contacts. Slide the wire into for installing contacts with a tool. One method is to Glenair Italia S.p.A. on the blue end of the tool. Slide the push the contact in by hand, then use the tool to the contact until it touches the contact Via del Lavoro, 7 - 40057 Quarto Inferiore finish the insertion. to position USE CARE TO AVOID DAMAGINGThe THEother method isGranarolo dell’Emilia - Bologna, Italy OR. the insertion tip against the contact shoulder, CONTACT RETAINER CLIP 6 RETAINER TINE 6 Tel.: +39-051-782811 - Fax: +39-051-782259 then insert the contact. Use insertion/extraction [email protected] - www.glenair.it - www.glenair.com ct Extraction. Use tool 809-088. The white tool 809-088 to install contacts. Slide the wire into used for contact extraction. First, push RUBBER the groove ontip. the blue to the groove of the metal Slide the end of the tool. Slide the GROMMET ool into the connector. Push the tool into tool tip up the contact until it touches the contact ctor cavity until the tip bottoms in the shoulder. USE CARE TO AVOID DAMAGING THE Avoid wiggling or rocking the tip. This may e cavity. ACONNECTOR. straight push is best. Pinch the 6 7 RUBBER GROMMET Out of This World INTERCONNECT SOLUTIONS Glenair, Inc. 1211 Air Way • Glendale, California • 91201-2497 Telephone: 818-247-6000 • Fax: 818-500-9912 • [email protected] www.glenair.com Glenair Power Products Group 860 N. Main Street Extension Wallingford, CT 06492 Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL 60712 Glenair Electric GmbH Schaberweg 28 61348 Bad Homburg Germany Glenair Italia S.p.A. Via Del Lavoro, 7 40057 Quarto Inferiore – Granarolo dell’Emilia Bologna, Italy © 2013 Glenair, Inc. Telephone: 203-741-1115 Facsimile: 203-741-0053 [email protected] Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England Telephone: +44-1623-638100 Facsimile: +44-1623-638111 [email protected] Telephone: 847-679-8833 Facsimile: 847-679-8849 Glenair Nordic AB Gustav III : S Boulevard 46 S - 169 27 Solna Sweden Telephone: +46-8-50550000 Facsimile: +46-8-50550001 [email protected] Telephone: 06172 / 68 16 0 Facsimile: 06172 / 68 16 90 [email protected] Telephone: +39-051-782811 Facsimile: +39-051-782259 [email protected] Printed in U.S.A. Glenair Iberica C/ La Vega, 16 45612 Velada Spain Glenair France SARL 7, Avenue Parmentier Immeuble Central Parc #2 31200 Toulouse France Telephone: +34-925-89-29-88 Facsimile: +34-925-89-29-87 [email protected] Telephone: +33-5-34-40-97-40 Facsimile: +33-5-61-47-86-10 [email protected]