Contacts Tools A Series 80 “Mighty Mouse” Contacts and Tools Size #23 Crimp Contacts Size #23 Crimp Contacts Standard size #23 contacts accept #22 to #28 AWG wire. Choose "small bore" versions for #26 to #30 AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk packaged. Terminate with standard M22520 crimper with special positioner. B Contact Type Pin Pin Pin Pin Socket Socket Socket Socket #23 Pin Contact C D Wire Size #22 – #28 #26 – #30 #22 – #28 #22 – #28 #22 – #28 #26 – #30 #22 – #28 #22 – #28 Material BeCu BeCu Alumel Chromel BeCu BeCu Alumel Chromel ØA In. mm. .0335-.0355 0.851-0.902 .0229-.0245 0.582-0.622 .0335-.0355 0.851-0.902 .0335-.0355 0.851-0.902 .0335-.0355 0.851-0.902 .0229-.0245 0.582-0.622 .0335-.0355 0.851-0.902 .0335-.0355 0.851-0.902 .289 (7.34) .283 (7.19) #23 Socket Contact E Part Number 809-001 809-042 809-065A 809-065C 809-002 809-043 809-066A 809-066C .165 (4.19) .160 (4.06) Color Tool Band Code None A, C Blue A, D None A, C None A, C None A, C Blue A, D None A, C None A, C Ø .048 (1.22) .044 (1.12) #23 Pin Contact F Ø .0275 (0.699) .0265 (0.673) ØA .034 (0.86) .029 (0.74) SPHERICAL RADIUS .015 (0.38) MAX FLAT COLOR BAND G H J K CRIMP TENSILE STRENGTH Values are in pounds and are minimums. Wire Gage #22 #24 #26 #28 #30 Silver or Tin Coated Copper Wire 12 8 5 3 1.5 Nickel Coated Copper Wire 8 6 3 2 1.5 COLOR BAND Ø .048 (1.22) .044 (1.12) .440 (11.18) MAX HOOD Ø .056 (1.42) MAX #23 Socket Contact Ø .053 (1.35) MAX .275 (6.99) .265 (6.73) .031 (0.79) .025 (0.64) ØA .055 (1.40) MAX Material and Finish Beryllium copper alloy per ASTM B196 or B197, 50 microinches gold plated per ASTM B488 Type 3 Code C Class 1,27 over nickel plate per QQ-N-290 Class 2, 50-100 microinches. Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI 96.1 Socket contact hood: stainless steel, passivated per AMS-QQ-P-35. Specifications Current Rating: 5 Amps maximum Voltage Drop (at 5 Amps and 25° C): 70 millivolts maximum Temperature Range: -65° to + 200° C Socket Contact Minimum Separation Force: 0.5 ounces L Crimp Tools and Insertion/Removal Tools M Crimper: 809-015 Positioner: 809-005 (standard). Use P/N 809-057 for small bore contacts 809-065 and 809-066 Standard Insertion/Removal Tool: 809-088 © 2009 Glenair, Inc. Dimensions in inches (millimeters) and are subject to change without notice. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com A-2 Rev. 03-FEB-2009 E-Mail: [email protected] Contacts Tools Series 80 “Mighty Mouse” Contacts and Tools Size #23 Crimp Contact Instructions How To Terminate, Install and Remove Size #23 Contacts Adjustment Wheel 1 Set Up Crimp Tool. Install proper positioner into crimp tool. The label on the positioner shows the proper tool setting for each wire size. Turn the adjustment wheel to the correct setting. 2 Strip Wire. Remove wire insulation, taking care to avoid nicking or cutting wire strands. Strip wire to length shown. 3 A .145/.155 (3.68/3.94) 2 1 Crimp Tool Insert contact into crimp tool as shown. Make sure that the contact is fully inserted into the tool. Squeeze handle completely. The ratchet mechanism will not allow a partial crimp. Release handle and remove contact. C Positioner Insert wire into contact. The wire should be visible in the inspection hole. 4 B INSPECTION HOLE D 3 E 5 Inspect crimped contact. Wire should be fully inserted and the crimp should be uniform in appearance. 4 Insertion⁄Extraction Tool 809-088 EXTRACTION TIP WHITE END F 5 INSERTION TIP BLUE END CONTACT RETAINER CLIP 6 Install contact into connector. Push the contact through the rear grommet until the contact locks into place. This can usually be done by hand without the need for a tool. If the wire gage is #26 or smaller, a tool is helpful. There are two techniques for installing contacts with a tool. One method is to push the contact in by hand, then use the tool to finish the insertion. The other method is to position the insertion tip against the contact shoulder, then insert the contact. Use insertion/extraction tool 809-088 to install contacts. Slide the wire into the groove on the blue end of the tool. Slide the tool tip up the contact until it touches the contact shoulder. USE CARE TO AVOID DAMAGING THE CONNECTOR. H RUBBER GROMMET © 2009 Glenair, Inc. RETAINER TINE J 6 K 7 Contact Extraction. Use tool 809-088. The white end is used for contact extraction. First, push the wire into the groove of the metal tip. Slide the tip of the tool into the connector. Push the tool into the connector cavity until the tip bottoms in the connector. Avoid wiggling or rocking the tip. This may damage the cavity. A straight push is best. Pinch the wire between your finger and the white plastic grip and slide the tool and contact out of the connector. Wire insulation diameter greater than 0.045 inches (1.14mm) is too large to work properly with the extraction tool. connector damage is possible. RUBBER GROMMET L 7 M Dimensions in inches (millimeters) and are subject to change without notice. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com G A-3 Rev. 03-FEB-2009 E-Mail: [email protected] Contacts Tools A Series 80 “Mighty Mouse” Contacts and Tools Adapters, #20 Power Contacts Adapter for Crimping #20 AWG Wire to Size #23 Contacts Size #22 AWG wire is the largest wire size that fits standard size 23 contacts. Use this adapter to attach larger #20 gage wire. First, crimp wire to adapter, then crimp the adapter into the size #23 contact. Adapters are made of tellurium copper alloy #1452, and are gold plated. Crimp with M22520/1-01 tool and 809-138 (Daniels TH653) positioner. These adapters cannot be removed from connectors. B Adapter Size #22-20 #20 AWG Wire Adapter C Wire Size Tool Code Part Number 809-093 #20 I, K .048/.040 1.2/1.0 .031/.026 0.8/0.7) D .059 (1.5) MAX .160 (4.1) .430 (10.9) MAX E STD. #23 PIN 809-093 #20 AWG WIRE F Size #20 Contacts, Crimp Termination G #20 Pin Contact # H J Standard size #20 contacts accept #20 to #24 AWG wire. At rated test current of 7.5 amps, the maximum voltage drop is 55 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless steel hoods to protect against probe damage. Approved to SAE-AMS-39029. Contacts are bulk packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner. Contact Type Pin Socket Wire Size #20 – #24 #20 – #24 Part Number 850-002-20-363 850-003-20-357 Military Part Number M39029/58-363 M39029/57-357 1st Color Band 2nd 3rd Orange Blue Orange Green Tool Code Orange I. J Violet I, J 850-002-20-363 cket Contact #20 Socket .070 (1.78) MAX .531 (13.49) REF K Ø .041/.039 (1.04/0.99) Ø.048 (1.22) .046 (1.17) Ø .094 (2.39) MAX 850-003-20-357 L .518 (13.16) REF M Ø .078 (1.98) MAX © 2009 Glenair, Inc. Dimensions in inches (millimeters) and are subject to change without notice. CAGE Code 06324 .070 (1.78) MAX Ø .048 (1.22) .046 (1.17) .094 (2.39) MAX Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com A-4 Rev. 03-FEB-2009 E-Mail: [email protected] Contacts Tools Series 80 “Mighty Mouse” Contacts and Tools #16 Power Contacts, #12 Power Contacts Size #16 Power Contacts, Crimp Termination #16 Pin Contact A Standard size #16 contacts accept #16 to #20 AWG wire. At rated test current of 13 amps, the maximum voltage drop is 74 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless steel hoods to protect against probe damage. Approved to SAE-AMS-39029. Contacts are bulk packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner. Contact Type Pin Socket Wire Size #16 – #20 #16 – #20 Part Number 809-110 809-111 Military Part Number M39029/58-364 M39029/57-358 1st Color Band 2nd 3rd Orange Blue Orange Green Tool Code Yellow I. J Gray I, J B C #16 Socket Contact D .531 (13.49) REF .103 (2.62) MAX .103 (2.62) MAX .518 (13.16) REF E Ø .0635 (1.613) .0616 (1.562) .068 (1.73) .066 (1.68) Ø .113 (2.87) MAX .130 (3.30) MAX .068 (1.73) .066 (1.68) .130 (3.30) MAX F Size #12 Power Contacts, Crimp Termination #12 Pin Pi Contact Standard size #12 contacts accept #12 to #14 AWG wire. At rated test current of 23 amps, the maximum voltage drop is 63 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless steel hoods to protect against probe damage. Approved to SAE AS39029. Contacts are bulk packaged. Terminate with M22520/1-01 crimper and M22520/1-04 positioner. G H Contact Type Pin Socket Wire Size #12 – #14 #12 – #14 Part Number 809-112 809-113 Military Part Number M39029/58-365 M39029/57-359 1st Color Band 2nd 3rd Orange Blue Orange Green Tool Code Green I, J White I, J J #12 Socket Contact .531 (13.49) REF Ø .095 (2.41) .093 (2.36) .102 (2.59) .098 (2.49) .151 (3.84) MAX .182 (4.62) MAX .151 (3.84) MAX .518 (13.16) REF Ø .161 (4.09) MAX .102 (2.59) .098 (2.49) .182 (4.62) MAX K L M © 2009 Glenair, Inc. Dimensions in inches (millimeters) and are subject to change without notice. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com A-5 E-Mail: [email protected] Contacts Tools A Series 80 “Mighty Mouse” Contacts and Tools Coaxial Contacts Size #16 Coaxial Contacts, Crimp Termination B #16 Pin Contact These #16 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 800 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and are unassembled with instruction sheet. One contact consists of outer contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up to 700 MHz. 5000 megohm insulation resistance. C Type Pin Pin Socket Socket D Cable Size Part Number RG174, RG316, RG179 809-114 RG178 809-115 RG174, RG316, RG179 809-116 RG178 809-117 Military Part Number M39029/76-424 M39029/76-425 M39029/78-432 M39029/78-433 1st Color Band 2nd 3rd Yellow Yellow Yellow Yellow Red Red Orange Orange Yellow Green Red Orange Tool Code A, E, L, M A, E, L, M A, E, L, M A, E, L, M #16 Socket Contact E F G .130 (3.30) MAX .570 (14.48) MAX Ø .0635 (1.613) .0616 (1.562) SHIELD CRIMP SLEEVE .130 (3.30) MAX .560 (14.22) MAX Ø .113 (2.87) MAX SHIELD CRIMP SLEEVE Size #12 Coaxial Contacts, Crimp Termination #12 Pin Contact H These #12 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS39029. VSWR rating 1.5:1 maximum up to 700 MHz. 5000 megohm insulation resistance. J K #12 Socket Contact Type Pin Pin Socket Socket Cable Size Part Number RG174, RG316, RG179 809-118 RG180 809-119 RG174, RG316, RG179 809-120 RG180 809-121 Ø .095 (2.41) .093 (2.36) M © 2009 Glenair, Inc. 1st SHIELD CRIMP SLEEVE Color Band 2nd 3rd Red Yellow Red Yellow .182 (4.62) MAX .570 (14.48) MAX L Military Part Number M39029/28-211 M39029/28-409 M39029/27-210 M39029/27-402 Brown Black Brown Black .560 (14.22) MAX Ø .161 (4.09) Dimensions in inches (millimeters) and are subject to change without notice. CAGE Code 06324 Tool Code Brown White Black Red A, G, N, O A, G, N, O A, G, N, O A, G, N, O .182 (4.62) MAX SHIELD CRIMP SLEEVE Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com A-6 Rev. 03-FEB-2009 E-Mail: [email protected] Contacts Tools Series 80 “Mighty Mouse” Contacts and Tools Matched Impedance Coaxial Contacts Size #12, 50 Ohm Matched Impedance Coaxial Contacts These contacts offer improved frequency response compared to standard coaxial contacts above. VSWR is 1.32:1 at 3GHz . Nominal impedance is 50 ohms. Insertion loss at 3GHz is 0.20 dB maximum. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. Inner and outer contacts are gold-plated copper alloy. 5000 megohm insulation resistance. Terminate crimp type coaxial center contact with hand tool 809-128 (Daniels MH992). Terminate cable braid to contact with 809-129 (Daniels HX4) parallel action crimp tool and 809-120 (Daniels Y196) hex die. #12 Pin Contact Contact Type Pin Pin Pin Pin Socket Socket Socket Socket #12 Socket Contact Cable Type Part Number M17/113-RG316 852-016-01 M17/152-00001(RG316DS) 852-016-02 M17/93-RG178 852-016-03 TFLEX-405 852-018 M17/113-RG316 852-015-01 M17/152-00001(RG316DS) 852-015-02 M17/93-RG178 852-015-03 TFLEX-405 852-017 .570 (14.48) MAX .300/.295 (7.62/7.49) .300/.295 (7.62/7.49) .182/.179 (4.62/4.55) SKT TO MATE WITH .0205/.0195 (0.521/0.495) PIN .033/.029 (0.83/0.74) CRIMP FERRULE D E F SOLDER HOLE G H .033/.029 (0.83/0.74) J .560 (14.22) MAX .289/.279 (7.34/7.09) Ø.182/.179 (4.62/4.55) .151/.148 (3.84/3.76) Ø.182/.179 (4.62/4.5 .161/.158 (4.09/4.01) SOLDER HOLE Ø .0205/.0195 (0.521/0.495) CRIMP FERRULE K L .033/.029 (0.83/0.74) M Figure 4 Dimensions in inches (millimeters) and are subject to change without notice. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com C Figure 2 Figure 3 © 2009 Glenair, Inc. B .151/.148 (3.84/3.76) SKT TO MATE WITH .0205/.0195 (0.521/0.495) PIN .151/.148 (3.84/3.76) .033/.029 (0.83/0.74) Tool Code B, H, P, Q B, H, P, Q B, F, P, Q (No Tool) B, H, P, Q B, H, P, Q B, F, P, Q (No Tool) .182/.179 (4.62/4.55) .560 (14.22) MAX Ø .0205/.0195 (0.521/0.495) Fig. 1 1 1 2 3 3 3 4 Ø.095/.093 (2.41/2.36) Figure 1 .161/.158 (4.09/4.01) Termination Crimp Crimp Crimp Solder Crimp Crimp Crimp Solder .570 (14.48) MAX .151/.148 (3.84/3.76) Ø.095/.093 (2.41/2.36) .289/.279 (7.34/7.09) A A-7 Rev. 03-FEB-2009 E-Mail: [email protected] Contacts Tools A Series 80 “Mighty Mouse” Contacts and Tools Pneumatic Contacts 857-010 and 857-011 Size #12 Pneumatic Contacts Stainless steel pneumatic contacts attach to 3/32 inch (2.38) diameter tubing. Socket contact has o-ring and PTFE backup washers. Contacts snap into size #12 connector cavities. Ideal for pitot tube connections, these pneumatic contacts are rated for 100 PSI maximum air pressure. No installation tool is required. Remove contacts with plastic extraction tool 809-132. B C #12 Pin Contact Contact Type Pin Socket D E Tube I.D. .094 (2.38) .094 (2.38) Ø.080/.077 (2.03/1.96) Part Number 857-011 857-010 .300/.295 (7.62/7.49) .033/.029 (0.83/0.74) #12 Socket Contact .050 (1.27) F .093/.095 (2.36/2.41) Ø.182/.179 (4.62/4.54) Material and Finish G .85 (21.6) Body and Cap: stainless steel, passivated O-ring: fluorosilicone Washers: PTFE Ø.151/.148 (3.84/3.76) Ø.135/.132 (3.43/3.35) 857-011 Pin Contact Ø.086/.084 (2.18/2.13) .289/.279 (7.34/7.09) .033/.029 (0.83/0.74) .85 (21.6) H J Ø.161 (4.09) MAX Ø.182/.179 (4.62/4.54) Ø.151/.148 (3.84/3.76) Ø.135/.132 (3.43/3.35) 857-010 Socket Contact K L M © 2009 Glenair, Inc. Dimensions in inches (millimeters) and are subject to change without notice. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com A-8 Rev. 03-FEB-2009 E-Mail: [email protected]