T urboFlex™ power distribution cables are constructed from highly flexible conductors and high-performance insulation to produce cables ideally suited for applications where flexibility, durability, and weight reduction are required. Amazingly durable and flexible—especially in cold weather—the 16 AWG to 450 MCM TurboFlex cable features high strand count rope lay inner conductors made with tin-, nickel- and silverplated copper. TurboFlex is jacketed with Glenair’s unique Duralectric™ compound that provides outstanding flexibility and resistance to environmental and chemical exposure. Duralectric is also low smoke, zero halogen. Long life and performance are critical in power distribution applications. TurboFlex, with its flexible conductors and durable jacket delivers both. Duralectric™ is the high-performance TurboFlex™ jacketing material perfectly suited for immersion, chemical or caustic fluid exposure, temperature extremes, UV radiation and more—available in a broad range of colors including safety orange 1 Ultra flexible rope lay construction Available in a broad range of gages, 16 AWG to 450 MCM Many sizes In-stock and available for immediate, same-day shipment. No minimums! © 2013 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 SERIES 96 TurboFlex® ultra-flexible power distribution cable How to Order • Dimensions • Voltage rating data Duralectric™ jacketing specifications and colors How to Order TurboFlex® Sample Part Number 961 Basic No. TurboFlex with Duralectric Jacket Wall Thickness -001 = .125" -002 = .093" -003 = .062" -004 = .032" –001 –T –G –2 -T = Tin/Copper (-60 -150°C) -S = Silver/Copper (-60 -200°C) -N = Nickel/Copper (-60 -260°C) See Table I: -001 = G, H, I, J, K, L -002 = D, E, F, G, H, I, J, K, L -003 = A, B, C, D, E, F, G, H -004 = R, S, A, B, C, D, E, F, G Conductor Material Wire Size (See Table I) Duralectric Jacket Color See Table II øB Voltage Ratings 961-004 961-003 961-002 961-001 2000 VAC 3000 VAC 3500 VAC 4500 VAC Ø A (Wall Thickness Code Chosen) Table I: TurboFlex Wire Size, Dimensions, DC Resistance and Ampacity Ratings AWG Code AWG R S A B C D E F G H I J K L 16 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 250 MCM 450 MCM Strand / Count / AWG Cir Mil (nom) ØB in. (mm) 7 X 15 X 36 7 X 24 X 36 7 X 37/36 7 X 59/36 7 X 95/36 7 X 150/36 7 X 7 X 34/36 7 X 7 X 54/36 7 X 7 X 86/36 7 X 7 X 108/36 19 X 7 X 51/36 19 X 7 X 64/36 19 X 7 X 75/36 19 X 7 X 135/36 2625 4200 6475 10325 16625 26250 41650 66150 105350 132300 169575 212800 249375 448875 .0 63 (1.60) .080 (2.03) .099 (2.51) .126 (3.20) .159 (4.04) .200 (5.08) .271 (6.88) .342 (8.69) .431 (10.95) .483 (12.27) .547 (13.89) .613 (15.57) .663 (16.84) .890 (22.61) DC Resistance @ 20°C (Ohms / 1000 ft.) Nickel Copper 4.5510 2.8450 1.8450 1.1570 .7188 .4551 .2979 .1876 .1178 .0938 .0738 .0588 .0479 .0266 Tin Copper 4.5930 2.8710 1.8620 1.1680 .7252 .4593 .3006 .1893 .1188 .0946 .0745 .0594 .0483 .0263 Silver Copper 4.2780 2.6740 1.7340 1.0880 .6755 .4278 .2800 .1763 .1107 .0882 .0694 .0553 .0450 .0250 Ampacity (Amps) 40°C Ambient Tin/Silver Nickel Copper Copper 40 36 59 54 78 68 107 90 142 124 205 165 278 220 381 293 532 399 591 467 708 546 830 629 910 705 1320 1020 NOTES 1.Bend radius is 3X the outer diameter 2.Cable will be marked with "GLENAIR TURBOFLEX", wire gauge, part number, CAGE code. 3.Jacket thickness tolerance is ±10% (±.005 for 961-004) 2 © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 SERIES 96 TurboFlex® ultra-flexible power distribution cable How to Order • Dimensions • Voltage rating data Duralectric™ jacketing specifications and colors 961-001 TURBOFLEX, .125 WALL, 4500 VAC AWG Code G H I J K L 961-001 Wire Weight and Outer Diameter Weight ØA Jacket wall thickness lbs/1000 ft. (nom.) In. (mm) In. (mm) 494.50 .681 (17.30) 600.00 .733 (18.62) 749.50 .797 (20.24) .125 (3.18) 916.00 .863 (21.92) 1055.60 .913 (23.19) 1806.20 1.140 (28.96) 961-003 TURBOFLEX, .062 WALL , 3000 VAC AWG Code A B C D E F G H 961-003 Wire Weight and Outer Diameter Weight ØA Jacket wall thickness lbs/1000 ft. (nom.) In. (mm) In. (mm) 40.20 .223 (5.66) 56.20 .250 (6.35) 81.00 .283 (7.19) 117.90 .324 (8.23) .062 (1.57) 182.80 .395 (10.03) 275.90 .466 (11.84) 422.00 .555 (14.10) 521.40 .607 (15.42) Jacketing Options Weatherproof, halogen free, flame resistant, functional to 260°C 0 Black Fed-Std-595C #17038 1 Desert Tan Fed-Std-595C #33446 2 Red Fed-Std-595C #11120 3 Orange Fed-Std-595C #12300 4 Yellow Fed-Std-595C #13591 5 Green Fed-Std-595C #14193 6 Blue Fed-Std-595C #15125 7 Violet Fed-Std-595C #17142 8 Gray Fed-Std-595C #26270 9 White Fed-Std-595C #17875 Consult factory for other specific Fed Std colors Abrasion Resistance Wear Resistance Flame Resistance Sunlight Resistance Flex Resistance 3 Good Good Excellent Excellent Excellent 961-002 TURBOFLEX, .093 WALL , 3500 VAC AWG Code D E F G H I J K L 961-002 Wire Weight and Outer Diameter Weight ØA Jacket wall thickness lbs/1000 ft. (nom.) In. (mm) In. (mm) 138.40 .386 (9.80) 207.40 .457 (11.61) 304.60 .528 (13.41) 455.80 .617 (15.67) 558.20 .649 (16.48) .093 (2.36) 703.90 .733 (18.62) 866.50 .799 (20.29) 1003.10 .849 (21.56) 1740.10 1.076 (27.33) 961-004 TURBOFLEX, .032 WALL , 2000 VAC AWG Code R S A B C D E F G 961-004 Wire Weight and Outer Diameter Weight ØA Jacket wall thickness lbs/1000 ft. (nom.) In. (mm) In. (mm) 14.40 .127 (3.23) 20.70 .144 (3.66) 29.40 .163 (4.14) 43.90 .190 (4.83) 66.90 .223 (5.66) .032 (.81) 101.40 .264 (6.71) 162.40 .335 (8.51) 251.60 .406 (10.31) 392.70 .495 (12.57) DURALECTRIC™ ENVIRONMENTAL PERFORMANCE Temperature rating: -60°c to 260°c Halogen free per IEC 60614-1 Accelerated weathering and simulated solar radiation at ground level per IEC 60068-2-5; 56 Days exposure, suitable for greater than 50 years of service in direct sunlight Flame resistant per IEC 60614-1 Flame resistant per UL 1685, section 12 (FT4/ IEEE120), vertical-tray fire-propagation and smoke release test Flame resistant per FAR 25.853 (A) amendment 25-116, appendix Fpart I (A) (1) (i), 60 second vertical burn test Limiting oxygen index of 45 per ISO 4589-2:1999 Low smoke per NES 711, smoke density of 11.75 Smoke density class F1 per NF F 16-101 IAW DIN EN 60695-2-11:2011 Low smoke toxicity per NES 713, tested value of 1.9 Fungus rating of 0 per MIL-STD-810g method 508.5, Does not support fungal growth ASTM D624, die B tear strength, 150 pounds per inch minimum on jacket material Low outgassing per ASTM e595 after post curing, TML .06%, CVCM .006%, WVR .02% Resistant to fluids per MIL-STD-810F, method 504 JP-8 per MIL-DTL-83133 (NATO type 34) MIL-H-5606 hydraulic fluid MIL-PRF-23699 lubricating oil MIL-C-85570 cleaner TT-I-735 Isopropyl alcohol AMS 1432 potassium acetate deicing/antiicing fluid MIL-C-87252 coolant Amerex AFF fire extinguishing foam © 2015 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324