Fully Enclosed
Micro-Miniature
Features:
• Microminiature size
• Crisp, yet light, detent action
• Mounting options "Plug-In" or "Snap-In"
• Solderless, solder, or
PC termination options
• Contacts completely enclosed
SNAP-IN SWITCH
PLUG-IN SWITCH
UPRIGHT PLUG-IN SWITCH
ISO 9001:2000 REGISTERED
Catalog S2120-V/06
INDUSTRIES
130 James Way, Southampton, PA 18966-3838 • Tel. 215-355-7080 • Fax 215-355-1088 • www.cwind.com
These microminiature switches have electrical contacts completely enclosed by
insulating plastic for protection from hostile environments. They are available in
two mounting options... "Snap-In" for panel mount and "Plug-In" for circuit board
mount... neither of which require mounting hardware. Actuating force is light... yet
detent action is crisp... because of CW's patented detent method. And termination
is easy - plug into PC board, hand solder to properly shaped terminal tails, or use
a standard solderless connector.
These CW switches are designed for use where there is very little space
available, and yet switching reliability and protection from hostile environments
are required. Typical applications include electric shavers and similar motor-driven
appliances; computer and telecommunications equipment where crowded PC
boards adapt best to our switch size and insulated housings; and in electrical
test gear requiring reliable low-voltage and low-current switching.
Type G-105 Plug-In
ACTUAL SIZE
Uses only .08 square
inches on PC board.
CONST
Type G-105 Plug-In SPST
.110±.010
.250±.010
(6.33±.25)
Spring-loaded self-cleaning
moving contact.
Completely
enclosed contacts
for environmental
protection.
i25±.Q1Q
IP-.
\t
*
.020
RAD. TYP,
(.51)
100
(;
(2.54)
P.C. LAYOUT
<tof Switch
(9.14)
+.004
-.000
j&
TYP.
Press-fit terminals
into housing
minimizes the
possibility of
wicking.
Pre-formed sturdy terminals
snap positively into PC
board. No other mounting
means necessary.
q of Switch
Type G-105
Plug-In SPST
.225±.002
(5.72±.05)
Ji£W:§83 TYP.
Type G-105 Plug-In SPST
Ratings*
TYPE
ELECTRICAL
RATING
LISTING
G-105
0.5 A at 125 Vac-Vdc
0.25 A at 250 Vac
U.L & C.S.A.
U.L & C.S.A.
G-1 07
0.5 A at 125 Vac-Vdc
U.L. & C.S.A.
"Recognized under the Component Recognition Program of Underwriter
Laboratories, Inc., and certified by Canadian Standards Association.
(UL File No. E9556, CSA File No. LR20985)
SPECIFIC
Performance*
Endurance -
Greater than 100,000 cycles, 10 milliamps at
9 Vdc resistive
Greater than 100,000 cycles, 10 microamps at 5 Vdc
Greater than 15,000 cycles, 2.0 A at 2.4 Vdc
Greater than 6000 cycles, 1 A at 125 Vac
Greater than 6000 cycles, 0.5 A at 125 Vdc
Contact Resistance - Less than 10 milliohms
before and 50 milliohms after endurance test
+
V
2
Performance specifications and materials described herein are general:
and end application. Consult factory for specifications for specific modt
Type G-107 Snap-In
PANEL PIERCING
.70
'- (17.S
1)
"
1
_
.385
-
153
+ 000
-.003
-j
(9.78)
d;-
L
L- .090 ±.0
;0;
(2.29 ±.. w
*
TRAVEL
*
*140
.150—.
(3.81)
-if
t
L
Type G-107 Plug-In
ACTUAL SIZE
Type G-107SI Snap-In
ACTUAL SIZE
.060 -I
_p
Q
1
^ {
III
ifSSS- "
RUCTION
Spring-loaded
center actuator.
Unique sliding action in combination with
rotation of "seesaw" moving contact
provides wiping action that ensures
contact cleanliness.
TYP
^
1 li
i_ _ _ .
(
C_
J
ir
fciTp
.155
(3.94)
s
l^.f
078 J
(i 9a)~" i
-YP'
I4-.360 ±.010*1
(S.I* ±.25)
^
<'.02) x (2.03)
SLOt TIP.
.,50 ±.010 (3.81 ±.25)
Type G-107 Plug-In
G-107 Plug-In
«
>
.505
(12.83)
<L
.305
i
Molded enclosure protects
contact surfaces.
.
}\
.
.150 ±.003
(3.81 ±.08)
* . 140-1
(3.56)
i
B
1
H
j
255
(6^8)
+
I T
51 5
(13.08)
REF.
L
i
— ihi
| 1
J«(.400 ^±,OIO|«L
(10.16 ±.25)
Type G-107 SI Snap-In
L
.120
fins ±.010
+7^
IJ.U3 IVDJ
^-°59_'ooo BA. 5 HOLES
,
+10,
0.50 _;00)
|«-«t-.150
I (3.81)
;:
1
(^ of switch
P.O. LAYOUT
90 ±.010
iRAVtL
(2 29 ±.25)
(3.89 !;°3 J
j
%
L
-<[
1
i i
,., 4-. 00
.153 _ 00 J~»-*l
.038 ±.002 Typ
(.97 ±.05)
'
"if
(7.75)
|
Spring-loaded actuator
minimizes contact resistance.
C of switch
J
.200 ±.003 .^
(5.08 ±.08)~f~
TYP.
T~
Easy panel mounting Switch snaps into place with
positive locking-in panels 0.047",
0.062", 0.078", or 0.093" thick.
T
Terminal mates with AMP connector 62343-1 and others.
T pe
Friction fit of
terminals keeps
contaminants out.
J
Ul Ul
tail
U .255
5
(isj)
£ of switch
M.*|B,J
j 6+
±.uu^-*,» |,
± uy
TYP
-
(3.81 ±.25)
*Knob height shown is standard. .200", and 250" heights also available.
See page 4 for Type G-107 circuit options.
ATIONS
Dielectric Withstanding Voltage - 2000 volts
rms - 1 minute minimum
Capacitance - Less than 1.0 pF
Operating Temperature - 105°C ambient maximum,
-20°C minimum
Storage Temperature - -40°C to 105°C
Humidity - After 100 hrs. at 95% relative humidity,
50°C and drying for 1 hr. at 27°C, insulation resistance
is greater than 109 megohms
and Soldering - Use no more than 30 watt iron for
no more than 4 seconds in contact with terminal
Deifications that vary depending on the switch construction specified
s. Specifications subject to change without notice.
Materials+
Button - Type 6/6 nylon
Housing - Glass-filled nylon - 94 V-0
Spring - Music wire
Actuator - Glass-filled nylon
Terminal Board - Glass-filled nylon - 94V-0
Moving Contact - Copper alloy
Center Contact and Terminal - Copper, plated
End Contact and Terminal - Copper, plated
Contact Plating - Standard is silver; also
available with 30 /j," gold over 50 ,u" nickel
if quantities are sufficient.
ACCESSORIES
CARE IN USE OF SWITCHES
Toppers - Shown is topper that can change your
panel appearance and product styling.
CW switches will perform properly if they are
installed and used properly. Causes for failure often
encountered in the field that are the responsibility of
the user are:
1. Removal of factory applied lubricants from
switch contacts and moving parts.
2. Introduction of foreign material into switching
mechanism... flux, solder, cleaning materials,
and potting compounds.
3. Restriction of movement of switch button.
4. Excessive heat often introduced while soldering.
5. Switching loads in excess of rating.
Hot Stamping - Functional or decorative marking
of your choice can be imprinted on "Topper" or
housing surface with CW's "inhouse" facilities.
Colors - CW stores molding powders in many
colors. "Toppers", buttons, and housings are
available in a variety of colors if your quantity
is sufficient.
(.28o
Topper G-02-353
fits G-107 switches
.200
-TOP OF SWITCH
is.osr
pflbl
Users are cautioned to avoid misusing switches and
to test and approve switches for acceptability in end
application. CW has no knowledge of and makes no
representation with respect to the usefulness and/or
merchantability of any product that is made to
buyer's special engineering specifications.
.010
(.25)"
HOW TO ORDER
Available circuit
configurations for
Type G-107 switches.
cucurr CONFIGURATION
POSITION 1
TVff
G-107-1
G-107. 2
JF
J-£
)J
POSITION 2
10
G-107-3
a
£4
<o
LI
40 -»• a
so—B
02
4t
NOTE: Contact numbers
and their orientation
correspond to the
orientation of numbered
contacts in PC layout.
Blue - Indicates current
flow between contacts.
sS-i
l *•
,J-5
10
I
4
G-107-4
«J_?-
«• *•
G-107-5
G-107-6
G-107-7
10
I
• o -*• pi
OJ
iJ
o:
4
01
T-S;
Oz
l"
'!$>
l«l
0!
10
4
Specify CW part number by referencing drawing that
shows switch of your choice. If switch you require
differs from drawing, specify differences from options
available. Contact CW for information on the
following CW products:
Switches
Standard Slide Switches:
• One through four poles
• Two through four positions
• 3A through 13A@ 125V AC
Miniature Slide Switches:
• One through four poles
• Two through four positions
• 3A through 13A@ 125V AC
l»!
°2-r
5-1
\ O
40
fc'
10
fc2
MicroMiniature Slide Switches: • One and two poles
• Two and three positions
».5A@12VAC
CW PATENTS
CW Engineers are constantly trying to upgrade the
quality and cost effectiveness of our switches.
Often this results in new inventions. Switch products
shown in this catalog may be covered by one or
more of the following U.S. Patents:
3,270,149
3,311,719
3,993,881
4,128,745
3,271,535
3,461,252
Other patent applications are pending.
4,404,437
4,410,232
• One pole
Fully Enclosed
Microminiature Slide Switches: • One or two position
».5A@12VAC
Rocker and
Power Slide Switches:
•
•
•
•
One and two poles
One & two positions & center-off
Miniature and standard sized
8A through 16A@125V AC
Connectors
IDC:
CW Industries also manufacturers a comprehensive product
line of insulation displacement connectors, including
Socket, Header, D-Subminiature, Card Edge, DIP, and PCB
connectors. Available in commercial and military grades.
Custom designed switches and connectors to meet
special requirements are also available; consult factory.
INDUSTRIES
130 James Way, Southampton, PA 18966-3838 • Tel. 215-355-7080 • Fax 215-355-1088 • www.cwind.com