Marine Switches, Circuit Breakers & ELCI/GFCIs

Marine Switches,
Circuit Breakers & ELCI/GFCIs
About Carling Technologies
Founded in 1920, Carling Technologies is a
leading manufacturer of electrical and electronic
switches and assemblies, hydraulic magnetic and
thermal circuit breakers, electronic controls, power
distribution units, digital switching systems, and
multiplexed power distribution systems. With four
ISO certified manufacturing facilities and corporate
offices worldwide, Carling Technologies does much
more than manufacture electrical components,
it engineers powerful solutions! By applying its
“Quality by Design” product development and
manufacturing principles, Carling manufactures
products that are not only highly efficient and cost
effective but that also assure the safety of boaters
worldwide.
Marine Switches, Circuit Breakers
and ELCI/GFCIs
With years of design and manufacturing experience, Carling
Technologies is the market leader in marine application switches,
circuit breakers and ELCIs. From small boats to luxury yachts, OEM
design engineers trust our products not only for their style but also
for their performance. Carling’s switches are widely used and the
most recognizable switch brand in the industry with unmatched
quality and aesthetics. Its circuit breakers and ELCIs are guaranteed
to perform under extreme marine environments while keeping
boats and boaters safe from electrical currents. By drawing upon
over 90 years of design experience, Carling Technologies is also able
to provide custom product solutions that are sure to meet the most
stringent design requirements.
Table of Contents
SWITCHES
V-Series Sealed Switch...........................................................................................2
W-Series Submersible Switch.............................................................................6
L-Series Sealed Switch...........................................................................................8
LT-Series Toggle Switch...................................................................................... 10
P27-Pushbutton Switch..................................................................................... 10
F & G-Series Toggle Switch................................................................................ 11
CIRCUIT BREAKERS
Hydraulic/Magnetic
M-Series................................................................................................................... 12
A-Series ................................................................................................................... 14
B-Series..................................................................................................................... 16
C-Series.................................................................................................................... 18
D-Series.................................................................................................................... 20
E-Series..................................................................................................................... 22
Thermal
CMB-Series.............................................................................................................. 24
CLB-Series............................................................................................................... 24
ELCIs/GFCIs
PB-Series . .............................................................................................................. 25
PC-Series.................................................................................................................. 27
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1
V- Series Contura Switches
V-Series
Contura Switches
The most popular switch and a staple in the marine
industry, the V-Series switches offer countless
unique options including choices for ratings, colors,
illuminations and symbols. These switches feature
removable actuators in a choice of actuator styles
and colors, and are available in single or double
pole configurations. The V-Series switches can be
illuminated with either square, oval and/or bar
shaped lenses.
contura XIII
Contura XIII is a departure from any previous V series
actuator styles. The familiar rectangular shape of Contura
has now been tapered towards the center to create a
unique figure 8-like shape which looks great as a single
stand-alone switch, or when combined with 3 or more
switches in a pod, the individual lines and curves serve to
create additional looks and forms. Rocker top and bottom
grip serrations provide tactile feel, while options for round
or bar lenses and most any legend imprint are available to
complete your panel design.
contura XIV
Contura XIV represents a bold addition to existing V series
actuator options. The traditional rectangular envelope
has now taken on a whole new dimension through the
addition of top and bottom indents coupled with a center
channel, providing definitive tactile distinction between
on and off positions. Indents are available in either a single
or 2 stepped style, which both seamlessly incorporate
optional bar or square lens options, as well as any of the
hundreds of printed legends, which are offered.
2
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V- Series Contura Switches
Contura II & III
The Contura II & III actuators are constructed of
thermoplastic polycarbonate and are offered with either
a hard nylon overlay or a “soft-touch” elastomer overlay.
These Contura models incorporate aesthetic designs on
the top and bottom of the rocker featuring two rows of
raised “bumps” on the Contura II and three “indented” lines
on the Contura III.
Contura IV
The Contura IV’s “Shape to create a Shape” actuator supports
the designer, by working with the curves, contours and
advanced styling of the latest panel designs, flowing with
these advanced curves and radii. This actuator style fits on
the Contura II & III flush bracket/bezel.
Contura V
The symmetrically curved Contura V actuator provides
the perfect complement to the Contura IV’s “Shape to create
a Shape” design concept. It can be mounted in between
two Contura IV’s, by itself, or in groups. This actuator style
is available with all flush style mounting brackets.
Contura VI
The Contura VI WAVE sealed rocker switches, when used in
a row, create an uniquely appealing “wave” design on your
panel. A variety of colors and finishes are available for both
rocker and wave insert. Contura VI features bar and oval
lenses.
Contura VII
A softened version of earlier Contura styles featuring gently curved corners and edges assuring compatibility with
most any panel design. Intuitive feel is maximized by the
use of 2 embossed circular pads located at opposite ends
of the rocker. Any combination of Bar or Oval style lenses
can be located in the pads providing a truly unique look,
exclusive to Contura VII.
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3
V- Series Contura Switches
MAXIMUM DESIGN OPTIONS WITH
MINIMUM INVENTORIES
Panel redesign is a snap, requiring no tooling change,
with our removable interchangeable actuators.
A unique balance between aesthetics and functionality.
SEALS OUT WATER, DUST AND DEBRIS
Dual seal protection locks out elements. Certified to IP66/
IP68 for front panel components of the actual switch.
CLEAN CONNECTIONS
Offered in both eight and ten terminal base options to
accommodate most any circuit need. AMP & Packard
compatible connectors available.
WITHSTANDS EXTREME TEMPERATURES
Roller pin mechanism eliminates need for lubricants,
so it can withstand from -40°C to +85°C.
MULTIPLE LIGHTING OPTIONS
Incandescent lamps & LED lighting. Our LED illumination is offered in a wide array of light intensities, colors,
as well as dual level, tri-color, and flashing options.
OPTIONAL PANEL SEAL
Helps prevent water/dust ingress behind panel.
Dimensional Specifications: in. [mm]
Shown with Bar
and Round Lenses
4
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V- Series Contura Switches
Electrical
Agency Certifications
Contact Rating.....................................4VA@ 24VDC (MAX) resistive
15 amps, 125 VAC
10 amps, 250 VAC
1/2 HP 125-250 VAC
20 amps, 4-14 VDC
15 amps, 15-28 VDC
10A 14VT
6A 125 VAC L
Dielectric Strength . ..........................1500 Volts RMS
Insulation Resistance .......................50 Megohms
Initial Contact Resistance................10 milliohms max. @ 4 VDC
Life . ..........................................................50,000- 100,000 cycles circuit dependent
Contacts..................................................Silver cad-oxide, silver tin-oxide, fine silver
Terminals
Brass or copper/silver plate 1/4” (6.3mm) Quick Connect terminations standard. Solder lug,
Wire Lead
Mechanical
Endurance ............................................150,000 cycles minimum
Physical
Lighted....................................................Incandescent - rated 10,000 hours
Neon - rated 25,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for voltages to 24 VDC)
Seals..........................................................Internal
Optional external gasket panel seal
Base����������������������������������������������������������Polyester blend rated to 125C with a UL flammability rating of 94 V-O.
Contura II, III, IV, V
Actuator�������������������������������������������������Hard Surface: Basic actuator structure molded of
thermoplastic polycarbonate with a hard Nylon
66 thermoplastic surface overlay. Soft Surface:
Basic actuator structure molded of thermoplastic
polycarbonate with an elastomer overlay.
Actuator Travel (Angular Displacement)
2 position ..............................................18°
3 positions.............................................9° from center
Mounting Specifications
Panel Thickness Range
# of gaskets Acceptable Panel Thickness
0
.030 to .250 (.76mm to 4.76mm)
1
.030 to .109 & .147 to .157
(.76 to 2.77mm & 3.73 to 3.98mm)
Recommended: No gasket with panel thickness
of .032, .062, .093, .125,.187 or .250
.830[21.08]
1.450[36.83]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
Environmental
Environmental������������������������������������Sealed version: IP68, in accordance with IEC 529, BS
5490, DIN 400 50 & NFC 20 010. This rating applies
to front panel components of the actual switch
itself and signifies protection against dust and the
prolonged effects of immersion under pressure.
The standard test for immersion under pressure
requires submersion under one meter of water
for 30 minutes. The V-Series switch has exceeded
these parameters, having been actuated and
illuminated during submersion.
Corrosion�����������������������������������������������Flowing Mixed Gas (FMG)
Class III 3 year accelerated exposure per ASTM
B-827, B-845 Silver and gold contacts
Operating Temperature������������������-40° C to + 85° C
Vibration 1��������������������������������������������Per Mil-Std 202F, Method 204D Test Condition
A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH
connector. Test criteria - No loss of circuit during
test and pre and post test contact resistance.
Vibration 2��������������������������������������������Resonance search 24-50 Hz 0.40 DA 50-2000 ±10
G’s peak Results Horizontal Axis 3-5 G’s max.
Random
24 Hz 0.06 PSD-Gsq/Hz
60 Hz 0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz 0.025
No loss of circuit during test; <10μ seconds chatter.
Shock�������������������������������������������������������Per Mil-Std 202F, Method 213B, Test Condition K @
30G’s. Tested with VCH connector. Test criteria - No
loss of circuit during test, pre and post test contact
resistance.
Salt Spray ����������������������������������������������Per Mil-Std 202F, Method 101D, Test Condition A,
48 Hrs. Sealed version only.
Dust����������������������������������������������������������Per Mil-Std 810C, Method 510.2 Air Velocity 300
±200 Feet/Min, Test Duration 16 Hrs.
Thermal Shock������������������������������������Per Mil-Std 202F, Method 107F, Test Condition
A, -55°C to 85°C. Test criteria - pre and post test
contact resistance
Moisture Resistance .�����������������������Per Mil-Std 202F, Method 106F, Test Criteria - pre
and post test contact resistance
Ignition Protection����������������������������All Contura switches with sealed construction
meet the requirements of UL1500/ISO8846 for
ignition protection, in addition to conformance
with EC directive 94/25/EC for marine products.
SWITCH
MOUNTING HOLE
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5
W-Series Fully Submersible Rocker Switch
W-Series Fully Submersible
Rocker Switch
Carling Technologies set the standard for performance,
reliability and aesthetics with the widely successful, often
imitated, but never duplicated, V-Series rocker switches.
Building further upon that platform, Carling has once again
raised the bar with the fully submersible W-Series. The W-Series
traditional appearance features complete IP68 protection,
even below the panel, where the critical connection is made
from your wiring harness. When used in conjunction with the
integrated connector, the totally submersible W-Series provides
a seal for up to ten individual wires, assuring compatibility with
even the most complex circuitry.
The W-Series also offers a wide variety of accoutrements
including endless illumination options featuring dual level
and multicolor LEDs, progressive and hazard warning circuits,
ratings up to 10A 24V, choice of paddle, rocker, locking or laser
etched actuators, hundreds of standard legend choices and
the electrical performance and reliability that is the hallmark of
Carling Technologies products.
TRI-SEAL DESIGN
Affords IP68 protection for the entire
switch including teminals and connector.
CONNECTOR WITH
TWIN LOCKING TABS
Provides submersible water tight connections as
well as simple removal using only your hands.
PROVEN SWITCH MECHANISM
Butt-Action contacts are available in a
wide variety of circuitry and platings to
accommodate most any application.
AN EASY RETROFIT
W-Series fits industry standard
mounting hole 1.450 x .830.
6
FUNCTIONALITY UNDER
EXTREME CONDITIONS
Roller pin mechanism is lubricant free,
withstanding temperatures from
-40°C to +85°C.
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W-Series Fully Submersible Rocker Switch
Electrical
Environmental
Contact Rating.....................................0.4VA @ 24VDC
10 amps, 3-24VDC
Dielectric Strength.............................1500 Volts RMS
Insulation Resistance .......................50 Megaohms
Initial Contact Resistance................10 milliohms max. @ 4 VDC
Life . ..........................................................100,000 cycles
Contacts..................................................Silver tin-oxide, 88/12
Terminals................................................Copper with silver or gold plating.
Quick Connect terminations.
Voltage....................................................3-24 VDC
Overcurrent...........................................15A for 50 cycles
Environmental������������������������������������IP68, Fully submersible
Corrosion/
Chemical Splash ��������������������������������Flowing Mixed Gas (FMG)
Class III 3 year accelerated exposure per ASTM B-827, B-845
Operating Temperature������������������40°C to +85°C, 22 cycles, 300 hours
Vibration 1 �������������������������������������������Per Mil-Std 202F, Method 204D Test Condition A
0.06 DA or 10G’s 10-500 Hz.
Vibration 2 �������������������������������������������Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz 0.06 PSD-Gsq/Hz
60 Hz 0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz 0.025
Handling/Drop�����������������������������������One meter onto concrete floor
Salt Spray�����������������������������������������������Per Mil-Std 202F, Method 101D,
Test Condition A, 48 Hrs.
Dust ��������������������������������������������������������IP6X
Thermal Shock �����������������������������������Per Mil-Std 202F, Method 107F, Test Condition
A, -55°C to 85°C. Test criteria - pre and post test
contact resistance
Moisture Resistance/
Humidity �����������������������������������������������Per Mil-Std 202F, Method 106F, Test Criteria - pre
and post test contact resistance
Mechanical
Endurance..............................................250,000 cycles minimum
Physical
Lighted���������������������������������������������������LED - rated 100,000 hours 1/2 life
�������������������������������������������������������������������(LED is internally ballasted for voltages to 24 VDC)
Seals���������������������������������������������������������Neoprene
Base ���������������������������������������������������������Polyester blend rated to 125C with a UL
flammability rating of 94V0.
Actuator ������������������������������������������������Basic actuator structure molded of thermoplastic
polycarbonate with a hard Nylon 66
thermoplastic surface overlay.
Lens ���������������������������������������������������������Polycarbonate rated at 100°C
Function�������������������������������������������������2 & 3 Position Rocker Style
Operation ���������������������������������������������Maintained & Momentary
Base ���������������������������������������������������������PA 6/6 30GF (glass filled)
Actuator ������������������������������������������������PA 6/6 13GF
Bracket����������������������������������������������������PBT 10GF
Connector���������������������������������������������PBT 10GF, polarized
Mounting Specifications
Panel Thickness Range .032 to .125
.830[21.08]
For optimum panel fit, the following
panel thicknesses are suggested:
.032, .062, .093, .125 .418
1.450[36.83]
1.962
[49.83]
Actuator Travel (Angular Displacement)
24° full throw
1.000
[25.40]
1.724
[43.78]
1.000
[25.40]
SWITCH SHOWN WITH
CONNECTOR INSTALLED
1.724
[43.78]
12°
1.707
[43.36]
[10.62]
2.162
[54.91]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
SWITCH
MOUNTING HOLE
.031
[.79]
.465
[11.81]
.110
[2.79]
1.664
[42.27]
12°
KEYING FEATURE
1.962
[49.83]
.418
[10.62]
1.707
[43.36]
2.162
[54.91]
SWITCH SHOWN WITH
CONNECTOR INSTALLED
1.178 [29.93]
.714
[18.14]
1.080
[27.43]
.465
[11.81]
.031
[.79]
.110
[2.79]
WCH CONNECTOR
(190-31214-001)
1.664
[42.27]
1.200
[30.48]
KEYING FEATURE
Notes:
1.178 [29.93]
WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals. For 14.714
16 awg wire, specify Tyco/Amp P/N 927766-3.
For 16-20 awg wire, specify
Tyco/Amp P/N 927770-3. Tyco/Amp cable
[18.14]
1.080
seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is[27.43]
required for each individual wire lead, and
Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the
WCH CONNECTOR
cable seal recommended
for your specific wire gauge and thickness.
(190-31214-001)
1.200
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[30.48]
7
L-Series Sealed Switch
L-Series Sealed Switch
Making the right connections has never been easier —
with the L-Series Rocker Switch from Carling
Technologies. Not only does this innovative switch offer
total design flexibility, it has set new standards for both
performance and reliability. It’s IP67 certified, and able
to withstand temperatures from -40°C to +85°C. A 12
terminal switch base accommodates countless switch
and lamp circuit combinations. Additional features
include LED illuminated lenses or laser etched rockers,
as well as hundreds of legend choices and several
accessories.
ELIMINATES NEED FOR RETOOLING
Neatly proportioned, our L-Series fits an industry standard
mounting hole of 1.734” x .867” (44.0 mm x 22.0 mm).
INTEGRATES EASILY INTO YOUR SYSTEM
You can choose from a variety of termination options,
including .250 TAB QC & .187 TAB QC. Optional connector
allows for prewiring of wire harnesses.
ENSURES GREATER SHOCK PROTECTION
Welded lamp connection and one-piece internal, jumperless
terminal withstand extreme shock and vibration.
WITHSTANDS EXTREME TEMPERATURES
Roller pin mechanism eliminates need for lubricants,
so it can withstand from -40°C to +85°C.
MAXIMIZES YOUR DESIGN FLEXIBILITY
Twelve terminals offer you an extensive range of switch and
lamp circuit options, including LED or incandescent illumination.
8
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L-Series Sealed Switch
Electrical
Environmental
Contact Rating������������������������������������0.4VA @ 24VDC (MAX) resistive, 15 amps, 125VAC,
10 amps, 250VAC, 20 amps, 4-14VDC, 15 amps,
15-28VDC
Dielectric Strength����������������������������1250 Volts RMS between pole to pole, 3750 Volts
RMS between live parts and accessible surfaces
Insulation Resistance ����������������������50 Megaohms
Initial Contact Resistance���������������10 milliohms max. @ 4VDC
Life �����������������������������������������������������������100,000 cycles maintained, 50,000 cycles
momentary at rated voltage and current
Contacts�������������������������������������������������90/10 silver-nickel, silver tin-oxide, gold
Terminals�����������������������������������������������Brass or copper/silver plate 3/16” (4.76mm) & 1/4”
(6.3mm) Quick Connect terminations standard.
Environmental������������������������������������IP67 for above panel components of the actual
switch, representing an index of protection as
applied to electrical equipment in accordance with
IEC 529, BS 5490, DIN 400 50 & NFC 20 010.
Corrosion Resistance ����������������������Mixed Flowing Gas MFG Class III per ASTM B-827 &
B-845, Method H, with 3 years exposure.
Operating Temperature������������������-40°C to + 85°C
Vibration 1 �������������������������������������������Per Mil-Std 202F, Method 204D Test Condition
A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH
connector. Test criteria - No loss of circuit during
test and pre and post test contact resistance.
Vibration 2 �������������������������������������������Resonance search 24-50 Hz 0.40 DA50-2000 ±10
G’s peak. Results Horizontal Axis 3-5 G’s max.
Random
24 Hz 0.06 PSD-Gsq/Hz
60 Hz 0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz 0.025
No loss of circuit during test; <10μ chatter.
Shock ������������������������������������������������������Per Mil-Std 202F, Method 213B, Test Condition K @
30G’s. Tested with VCH connector. Test criteria - No
loss of circuit during test, pre, and post test contact
resistance.
Salt Spray ����������������������������������������������Per Mil-Std 202F, Method 101D, Test Condition A,
48 Hrs.
Thermal Shock �����������������������������������Per Mil-Std 202F, Method 107F, Test Condition
A, -55°C to 85°C. Test criteria - pre and post test
contact resistance.
Moisture Resistance ������������������������Per Mil-Std 202F, Method 106F, Test Criteria - pre
and post test contact resistance.
Mechanical
Endurance..............................................250,000 cycles minimum
Physical
Lighted���������������������������������������������������Incandescent - rated 10,000 hours LED - rated
100,000 hours 1/2 life (LED is internally ballasted
for voltages to 24 VDC)
Seals���������������������������������������������������������Rocker, base & bracket are sealed.
Base ���������������������������������������������������������Nylon 66 GF rated to 85°C with a flammability
rating of 94V0.
Rocker ����������������������������������������������������Nylon 66 Reinforced, rated to 105°C (modular
lens). Locking rocker, standard rocker & paddle.
Laser etching with a polycarbonate actuator.
Lock ���������������������������������������������������������Acetal
Lens ���������������������������������������������������������Polycarbonate rated at 100°C.
Bracket����������������������������������������������������Nylon Zytel
Connector���������������������������������������������Nylon 66 rated at 85°C. Polarized.
Mounting Specifications
Panel Thickness Range
Acceptable Panel Thickness
.030 to .156 (.76mm to 3.96mm)
Recommended:
.030, .062, .093, .125 and .156
Actuator Travel (Angular Displacement)
2 position����������������������������������������������26°
3 positions �������������������������������������������13° from center
L-SERIES
L-SERIES
SHOWN WITH LASER ETCHED
ACTUATOR
SHOWN WITH ROCKER GUARD
1.970 [50.04]
1.020 [25.91]
.435 [10.16]
.400 [10.16]
1.450 [36.83]
.855 [21.72]
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L-SERIES
SHOWN WITH LARGE LENS
L-SERIES
SHOWN WITH BAR LENS, LOCK
9
LT-Series Toggle Switch & P27-Series Pushbutton Switch
LT-Series Toggle Switch
The LT-Series illuminated toggle switches feature
a three-color lighting sequence from a single
lamp. These lighted toggles contain neoprene
bushing seals for dust and moisture protection
and provide a simple way to dress-up most any
Marine or Transportation industry panel. A variety
of circuits and terminations are available.
Dielectric Strength
1000V-live to dead metal parts
Electrical Life
50,000 cycles- maintained
25,000 cycles- momentary
Mechanical Life
100,000 cycles
Operating Temperature
32°F to 185°F (0°C to 85°C)
P27-Series Pushbutton
Switch
The P27-Series pushbutton switches are single
pole, AC rated switches suitable for general
purpose applications with a shallow back panel.
These switches are momentary action with
a medium actuation force (26 oz. typical). The
P27-Series switch is equipped with a slow-make,
slow-break contact mechanism, rated at 6 amps
with a nylon concave pushbutton.
10
Dielectric Strength
UL/CSA:
1000V - live to dead metal parts
Electrical Life
25,000 cycles
Mechanical Life
100,000 cycles
Operating Temperature
32°F to 85°F (0°C to +85°C)
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F & G-Series Toggle Switches
F & G-Series Toggle Switches
With a storied history in the marine market, these general purpose toggle
switches are available with options tailored to meet most any need. Ratings to
20A 277VAC, various actuator, bushing, termination, and circuit choices allow
this versatile switch to easily integrate into a variety of different applications.
F-Series Single Pole Toggle Switch
.075[1.91] DIA
.125[3.18] DIA
.075[1.91] DIA
.125[3.18]
DIA
15/32-32UNS-2A
THREAD
15/32-32UNS-2A
THREAD
.330[8.38]
.687[17.44]
.465[11.81]
.465[11.81]
.187 TAB (Q.C.)
.141[3.58]
1.134[28.80]
.500[12.70] DIA
WIRE LEAD
.500[12.70] DIA
.500[12.70] DIA
.376[9.55]
WIRE LEAD
.500[12.70] DIA
.038[9.65]
.500[12.70] DIA
.125[3.17] DIA
WITH LOCKING RING
WITH KEYWAY
.500[12.70]
SCREW
(ASSEMBLED)
.062[1.57]
.634[16.10]
SCREW
(ASSEMBLED)
.062[1.57]
.038[9.65]
MOUNTING HOLE
.286[7.26]
MOUNTING HOLE
.187 TAB (Q.C.)
6.000[152.40]
.141[3.58]
.370[9.39]
.500[12.70]
.286[7.26]
1.134[28.80]
.634[16.10]
.187[4.74]
.250 TAB (Q.C.)
#6-32NC-2
THREAD
6.000[152.40]
.394[10.00]
Dielectric Strength
UL/CSA:
TERMINAL TYPE
1000V - live to dead metal parts
Electrical Life
50,000 cycles- maintained
25,000 cycles- momentary
Mechanical Life
100,000 cycles
Operating Temperature
0°F to 150°F (-17.8°C to +65.6°C)
SOLDER LUG
TERMINAL TYPE
.055[1.40] DIA
.437[11.09]
.250[6.35]
.187[4.74]
.687[17.44]
.187[4.74]
.370[9.39]
.348[8.84]
.348[8.84]
.330[8.38]
.394[10.00]
.038[.965] DP
.250 TAB (Q.C.)
SOLDER LUG
.670[17.02] #6-32NC-2
THREAD
.670[17.02]
.437[11.09]
KEYWAY
.072[1.82]
.250[6.35]
X
.187[4.74]
KEYWAY
.072[1.82]
X
.038[.965] DP
.055[1.40] DIA
WITH KEYWAY
.376[9.55]
.500[12.70] DIA
.125[3.17] DIA
WITH LOCKING RING
G-Series Toggle Switch
.687[17.44]
.687[17.44]
15/32-32UNS-2A
THREAD
.465[11.81]
.778[19.76]
.465[11.81]
.778[19.76]
1.308[33.22]
.422[10.72]
.778[19.76]
KEYWAY
.072[1.82]
X
.038[.965] DP
.778[19.76]
.490[22.86]
.075[1.905]
www.carlingtech.com
.075[1.905]
.750[19.05]
1.308[33.22]
.422[10.72]
.075[1.91] DIA
.125[3.18] DIA
15/32-32UNS-2A
THREAD
KEYWAY
.072[1.82]
X
.038[.965] DP
.286[7.26]
.350[8.89]
SCREW SCREW
PRINTED
PRINTED
WIREWIRE
LEAD
LEAD
(ASSEMBLED)
CIRCUIT
(ASSEMBLED)
CIRCUIT
.062[1.57]
.376[9.55]
.062[1.57]
.376[9.55]
.500[12.70] DIA
.500[12.70]
DIA
.500[12.70] DIA
.500[12.70]
DIA
.490[22.86]
.750[19.05]
IEC APPROVED CONSTRUCTION
IEC APPROVED CONSTRUCTION
.055[1.40] DIA
Dielectric Strength
.075[1.91] DIA
.055[1.40] DIA
.394[10.00]
.437[11.09]
DIA- live to dead
UL/CSA:.125[3.18]
1000V
metal parts & opposite
.330[8.38]
polarity VDE: 4000V - live to dead metal parts; 1250V .394[10.00]
.437[11.09]
.187[4.74]
.187[4.74]
.250[6.35]
opposite
polarity &.330[8.38]
across
open contacts
SOLDER LUG
.250 TAB (Q.C.)
.187 TAB (Q.C.)
.187[4.74]
.187[4.74]
.250[6.35]
Electrical
Life
SOLDER
LUG
.250 TAB (Q.C.)
.187 TAB (Q.C.)
50,000 cyclesmaintained
TERMINAL TYPE
25,000 cycles- momentaryTERMINAL TYPE
#6-32NC-2
.187[4.75]
6.000[152.40]
Mechanical
Life
THREAD
#6-32NC-2 .141[3.58]
.750[19.05]
.187[4.75]
6.000[152.40]
THREAD
100,000 cycles
.141[3.58]
.370[9.39]
.187[4.75]
Operating
Temperature
.370[9.39]
.500[12.70]
.187[4.75]
.500[12.70]
32°F
to
185°F
(0°
to
85°C)
.286[7.26]
.350[8.89]
.750[19.05]
.038[9.65]
.038[9.65]
MOUNTING HOLE
MOUNTING HOLE
WITH KEYWAY
WITH KEYWAY
.500[12.70] DIA
.500[12.70] DIA
.125[3.17] DIA
.125[3.17]
DIA
WITH LOCKING
RING
WITH LOCKING RING
11
M-Series Circuit Breaker
M-Series Circuit Breaker
The low cost M-Series utilizes the hydraulic magnetic
principle which provides accurate and reliable circuit
protection even when exposed to extremely hot
and/or cold application environments.
Available in a choice of rocker actuator styles and
colors, push button, push-pull, paddle, and baton
style handle actuators, the Visi-Rocker® two-color
actuators, as well as non-illuminated or illuminated
rocker versions with LED or neon bulbs. The exclusive
Rockerguard® bezel helps prevent inadvertent
actuation. “Wiping” contact design insures long
term reliability. Various styling options allow design
flexibility.
M-Series Handle Form & Fit Drawing
12
M-Series pushbutton Form & Fit Drawing
www.carlingtech.com
M-Series Circuit Breaker
Electrical
Maximum Voltage ����������������������������125/250 VAC 50/60 Hz, 80 VDC (See Rating
Tables.)
Current Ratings ����������������������������������Standard current coils: 0.100, 0.250, 0.500, 0.750,
1.00 thru 15.0 in 1 amp increments, 18.0, 20.0,
25.0, 30.0. Other ratings available - see Ordering
Scheme.
Auxiliary Switch Rating ������������������SPDT; 7A 250VAC, 7A (Res) 28VDC, 4A (Ind.)
28VDC, 0.25A 80VDC (Res) (silver contacts), 0.1A
125VAC (gold contacts).
Insulation Resistance ����������������������Minimum of 100 Megohms at 500 VDC.
Dielectric Strength ���������������������������UL, CSA 1500V, 50/60 Hz for one minute between
all electrically isolated terminals. M-Series
Circuit Breakers comply with the 8mm spacing
and 3750 V 50/60Hz dielectric requirements
from hazardous voltage to operator accessible
surfaces, per Publications IEC 380, 435, 950, EN
60950 and VDE 0805.
Resistance, Impedance ������������������Values from Line to Load Terminal - based on
Series Trip Circuit Breaker.
Agency Certifications
Mechanical
Endurance ��������������������������������������������10,000 ON-OFF operations @ 6 per minute with
rated Current and Voltage.
Trip Free ������������������������������������������������All M-Series Circuit Breakers will trip on overload,
even when actuator is forcibly held in the ON
position.
Trip Indication ������������������������������������The actuator moves positively to the OFF position
when an overload causes the circuit breaker to trip.
Physical
Number of Poles �������������������������������1 or 2
Internal Circuit Configurations ���Series with or without Auxiliary Switch.
Switch Only with or without Auxiliary Switch.
Weight ���������������������������������������������������Approximately 30 grams/pole (Approximately 1.07
ounces/pole)
Standard Colors .................................See ordering details online or on full circuit
breaker catalog.
Environmental
Designed and tested in accordance with requirements of specification MILPRF-55629 & MIL-STD-202 as follows:
M-Series rocker Form & Fit Drawing
www.carlingtech.com
Shock ������������������������������������������������������Withstands 100 Gs, 6ms, sawtooth while
carrying rated current per Method 213, Cond.
I. Instantaneous curves tested at 80% of rated
current.
Vibration �����������������������������������������������Withstands 0.060” excursion from 10-55 Hz, and 10
Gs 55-500 Hz, at rated current per Method 204C,
Test Condition A. Instantaneous curves tested at
80% of rated current.
Moisture Resistance ������������������������Method 106D, i.e., ten 24-hour cycles @ + 25°C to
+65°C, 80-98% RH.
Salt Spray ����������������������������������������������Method 101, Condition A (90-95% RH @ 5% NaCl
Solution, 96 hrs).
Thermal Shock �����������������������������������Method 107D, Condition A (Five cycles @ -55°C to
+25°C to +85°C to +25°C).
Operating Temperature �����������������-40° C to +85° C
Chemical Resistance �����������������������Only the outside surfaces of the case and the
handles may be cleaned with detergents or
alcohol. Organic (hydrocarbon based) solvents
are not recommended because they attack
plastics. Caution should be taken when solvents
are used to clean and remove flux from terminals.
Lubricants should not be introduced into the
handle/ bushing openings.
13
A-Series Circuit Breaker
A-Series Circuit Breaker
Compact in size and well known for its
proven reliability, the A-Series utilizes the
hydraulic magnetic principle which provides
precise operation and performance even
when exposed to extremely hot and/or cold
application environments. When aesthetics
demand a clean contemporary and functional
design, the visi-rocker two-color actuator can
be specified. A rocker guard and push-to-reset
bezel helps prevent inadvertent actuation. A
specially constructed version is now available
for applications requiring CE markings. It can
be configured as 1-6 poles (handle), 1-3 poles
(rocker), 0.02 – 50 amps, up to 277 VAC or 80
VDC, with a choice of time delays, terminals and
actuator colors.
14
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A-Series Circuit Breaker
Electrical
Maximum Voltage�����������������������������277VAC 50/60 Hz, 80VDC
Current Ratings ����������������������������������Standard current coils: 0.100, 0.250, 0.500, 0.750,
1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0,
35.0, 40.0, 50.0. Other ratings available - consult
ordering scheme.
Standard Voltage Coils �������������������DC-6V, 12V; AC-120V, Other ratings available,
consult ordering scheme.
Auxiliary Switch Rating�������������������SPDT; 10.1 A - 250VAC, 1.0 A - 65VDC/0.5 A - 80
VDC, 0.1A - 125VAC (with gold contacts).
Insulation Resistance ����������������������Minimum: 100 Megohms at 500 VDC
Dielectric Strength����������������������������UL, CSA - 1500V 60 Hz for one minute between
all electrically isolated terminals. A-Series rocker
circuit breakers comply with the 8mm spacing &
3750V dielectric requirements from hazardous
voltage to operator accessible surfaces per EN
60950 and VDE 0805.
Resistance, Impedance�������������������Values from Line to Load Terminal - based on
Series Trip Circuit Breaker.
Agency Certifications
Mechanical
Endurance���������������������������������������������10,000 ON-OFF operations @ 6 per minute; with
rated Current & Voltage.
Trip Free�������������������������������������������������All A-Series Circuit Breakers will trip on overload,
even when the actuator is forcibly held in the ON
position.
Trip Indication�������������������������������������The operating actuator moves positively to the
OFF position when an overload causes the circuit
breaker to trip. When mid-trip handle is specified,
the handle moves to the mid position on electrical
trip of the circuit breaker. When mid-trip handle
with alarm switch is specified, the handle moves to
the mid position & the alarm switch actuates when
the circuit breaker is electrically tripped.
Physical
Number of Poles��������������������������������1 - 6 Poles (handle) and 1-3 poles (rocker) at 30
Amps or less. 1 and 2 poles at 31 Amps thru 50
Amps.
Internal Circuit
Configurations �����������������������������������Series, (with or without auxiliary switch), Shunt and
Relay with current or voltage trip coils, Dual Coil,
Switch Only with or without auxiliary switch.
Weight ���������������������������������������������������Approximately 65 grams/pole. (Approximately 2.32
ounces/pole)
Standard Colors ���������������������������������Housing - Black; Actuator- See Ordering Scheme.
Environmental
Designed and tested in accordance with requirements of specification MILPRF-55629 & MIL-STD-202 as follows:
Shock ������������������������������������������������������Withstands 100 Gs, 6ms, sawtooth while carrying
rated current per Method 213, Test Condition “I”.
Instantaneous and ultra-short curves tested @ 90%
of rated current.
Vibration �����������������������������������������������Withstands 0.060” excursion from 10-55 Hz, and 10
Gs 55-500 Hz, at rated current per Method 204C,
Test Condition A. Instantaneous and ultrashort
curves tested at 90% of rated current.
Moisture Resistance�������������������������Method 106D; ten 24-hour cycles @ + 25°C to
+65°C, 80-98% RH.56 days @ +85°C, 85% RH.
Salt Spray�����������������������������������������������Method 101, Condition A (90-95% RH @ 5% NaCl
Solution, 96 hrs).
Thermal Shock �����������������������������������Method 107D, Condition A (Five cycles @ -55°C to
+25°C to +85°C to +25°C).
Operating Temperature������������������-40° C to +85° C
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15
B-Series Circuit Breaker
B-Series Circuit Breaker
Designed specifically for world market applications,
the B-Series utilizes the hydraulic magnetic
principle which provides precise operation and
performance even when exposed to extremely
hot and/or cold application environments. It can
be configured as 1-6 poles, 0.02 - 50 amps, up to
277 VAC or 80 VDC, with choice of time delays,
terminals and actuator colors.
16
www.carlingtech.com
B-Series Circuit Breaker
Electrical
Maximum Voltage�����������������������������277VAC 50/60 Hz, 80VDC
Current Ratings ����������������������������������Standard current coils: 0.100, 0.250, 0.500, 0.750,
1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0,
35.0, 40.0, 50.0. Other ratings available - consult
ordering scheme.
Standard Voltage Coils �������������������DC-6V, 12V; AC-120V, Other ratings available,
consult ordering scheme.
Auxiliary Switch Rating�������������������SPDT; 10.1 A - 250VAC, 1.0 A-65VDC/0.5 A - 80
VDC, 0.1A - 125VAC (with gold contacts).
Insulation Resistance ����������������������Minimum: 100 Megohms at 500 VDC
Dielectric Strength����������������������������UL, CSA - 1500V 60 Hz for one minute between
all electrically isolated terminals. A-Series rocker
circuit breakers comply with the 8mm spacing &
3750V dielectric requirements from hazardous
voltage to operator accessible surfaces per EN
60950 and VDE 0805.
Resistance, Impedance�������������������Values from Line to Load Terminal - based on
Series Trip Circuit Breaker.
Agency Certifications
Mechanical
Endurance���������������������������������������������10,000 ON-OFF operations @ 6 per minute; with
rated Current and Voltage.
Trip Free�������������������������������������������������All B-Series Circuit Breakers will trip on overload,
even when Handle is forcibly held in the ON
position.
Trip Indication�������������������������������������The operating Handle moves positively to the OFF
position when an overload causes the breaker to
trip.
Physical
Number of Poles��������������������������������1 - 6 poles at 30 Amps or less. 1 and 2 poles at 31
Amps thru 50 Amps.
Internal Circuit Config. �������������������Series, (with or without auxiliary switch), Shunt and
Relay with current or voltage trip coils, Dual Coil,
Switch Only (with or without auxiliary switch).
Weight ���������������������������������������������������Approximately 65 grams/pole. (Approximately 2.32
ounces/pole)
Standard Colors ���������������������������������Housing- Black; Actuator - See Ordering Scheme.
Environmental
Designed and tested in accordance with requirements of specification MIL-PRF55629 and MIL-STD-202 as follows:
Shock ������������������������������������������������������Withstands 100 Gs, 6ms, sawtooth while carrying
rated current per Method 213, Test Condition “I”.
Instantaneous and ultra-short curves tested @ 90%
of rated current.
Vibration �����������������������������������������������Withstands 0.060” excursion from 10- 55 Hz, and 10
Gs 55-500 Hz, at rated current per Method 204C,
Test Condition A. Instantaneous and ultrashort
curves tested at 90% of rated current.
Moisture Resistance�������������������������Method 106D, i.e., ten 24-hour cycles @ + 25°C to
+65°C, 80-98% RH.
Salt Spray�����������������������������������������������Method 101, Condition A (90-95% RH @ 5% NaCl
Solution, 96 hrs).
Thermal Shock �����������������������������������Method 107D, Condition A (Five cycles @ -55°C to
+25°C to +85°C to +25°C).
Operating Temperature������������������-40° C to +85° C
www.carlingtech.com
17
C-Series Circuit Breaker
C-Series Circuit Breaker
The C-Series circuit breaker was designed for applications
that require higher amperage and voltage handling
capabilities in a compact design. It is available with American
Standard or Metric Threaded Stud terminals, or Saddle Clamp
screw terminals. Additional options include mid-trip handle
style actuator, solid color rocker actuators and visi-rocker
two color actuators. The visi-rocker option can be specified
to indicate either the ON or TRIPPED/OFF mode while the
optional rocker guard and push-to-reset bezel can help
prevent inadvertent actuation.
The C-Series UL489 breakers employ a unique arc chute
design which results in obtaining higher interrupting
capacities, up to 50,000 amps. Thermoset glass filled polyester
half shell construction increases mechanical & electrical
strength and the Wiping Contacts – Mechanical linkage with
two-step actuation cleans contacts, provides high, positive
contact pressure & longer contact life; It can be configured
as 1-6 poles, 0.02 - 100 amps, up to 480 VAC or 80 VDC, UL489
up to 240 VAC or 125 VDC, with choice of time delays and
actuator colors.
18
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C-Series Circuit Breaker
Electrical
Maximum Voltage�����������������������������277VAC 50/60 Hz, 80VDC
Current Ratings ����������������������������������Standard current coils: 0.100, 0.250, 0.500, 0.750,
1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0,
35.0, 40.0, 50.0. Other ratings available - consult
ordering scheme.
Standard Voltage Coils �������������������DC-6V, 12V; AC-120V, Other ratings available,
consult ordering scheme.
Auxiliary Switch Rating�������������������SPDT; 10.1 A - 250VAC, 1.0 A- 65VDC/0.5 A - 80
VDC, 0.1A - 125VAC (with gold contacts).
Insulation Resistance ����������������������Minimum: 100 Megohms at 500 VDC
Dielectric Strength����������������������������UL, CSA - 1500V 60 Hz for one minute between
all electrically isolated terminals. A-Series rocker
circuit breakers comply with the 8mm spacing &
3750V dielectric requirements from hazardous
voltage to operator accessible surfaces per EN
60950 and VDE 0805.
Resistance, Impedance�������������������Values from Line to Load Terminal - based on
Series Trip Circuit Breaker.
Agency Certifications
Mechanical
Endurance���������������������������������������������10,000 ON-OFF operations @ 6 per minute; with
rated Current and Voltage.
Trip Free�������������������������������������������������All B-Series Circuit Breakers will trip on overload,
even when Handle is forcibly held in the ON
position.
Trip Indication�������������������������������������The operating Handle moves positively to the OFF
position when an overload causes the breaker to
trip.
Physical
Number of Poles��������������������������������1 - 6 poles at 30 Amps or less. 1 and 2 poles at 31
Amps thru 50 Amps.
Internal Circuit Config. �������������������Series, (with or without auxiliary switch), Shunt and
Relay with current or voltage trip coils, Dual Coil,
Switch Only (with or without auxiliary switch).
Weight ���������������������������������������������������Approximately 65 grams/pole. (Approximately 2.32
ounces/pole)
Standard Colors ���������������������������������Housing- Black; Actuator - See Ordering Scheme.
Environmental
Designed and tested in accordance with requirements of specification MIL-PRF55629 and MIL-STD-202 as follows:
Shock ������������������������������������������������������Withstands 100 Gs, 6ms, sawtooth while carrying
rated current per Method 213, Test Condition “I”.
Instantaneous and ultra-short curves tested @ 90%
of rated current.
Vibration �����������������������������������������������Withstands 0.060” excursion from 10-55 Hz, and 10
Gs 55-500 Hz, at rated current per Method 204C,
Test Condition A. Instantaneous and ultrashort
curves tested at 9 0% of rated current.
Moisture Resistance�������������������������Method 106D, i.e., ten 24-hour cycles @ + 25°C to
+65°C, 80-98% RH.
Salt Spray�����������������������������������������������Method 101, Condition A (90-95% RH @ 5% NaCl
Solution, 96 hrs).
Thermal Shock �����������������������������������Method 107D, Condition A (Five cycles @ -55°C to
+25°C to +85°C to +25°C).
Operating Temperature.�����������������-40° C to +85° C
www.carlingtech.com
19
D-Series Circuit Breaker
D-Series Circuit Breaker
Designed for snap-on-back panel rail mounting on either
a 35mm x 7.5mm, or a 35mm x 15mm Symmetrical
Din Rail, allowing rapid and simple mounting and
removal of the breaker. It features recessed, wire-ready,
touch-proof, shock-resistant terminals, suitable for
automatic screwdriver assembly, as well as “Dead Front”
construction characteristics.
Available with a Visi-Rocker two-color actuator, which
can be specified to indicate either the ON or the
TRIPPED/OFF mode, or solid color rocker or handle type
actuators. All actuator types fit in the same industry
standard panel cutouts.
The D-Series can be configured as 1 - 4 poles (Handle),
1 - 3 poles (Rocker), with a choice of time delays and with
ratings of 0.02 - 50 amps and up to 480 VAC or 65 VDC.
20
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D-Series Circuit Breaker
Electrical
Maximum Voltage ����������������������������AC, 480 wye/277 VAC (See Table A), 50/60 Hz,
65VDC
Standard Current Coils �������������������0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50,
10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0. Other
ratings available - consult factory.
Standard Voltage Coils �������������������DC - 6V, 12V; AC - 120V, other ratings available,
see ordering scheme.
Insulation Resistance ����������������������Minimum of 100 Megohms at 500 VDC.
Dielectric Strength ���������������������������UL, CSA: 1960 V 50/60 Hz for one minute
between all electrically isolated terminals.
D-Series circuit breakers comply with the
8mm spacing and 3750V 50/60 Hz dielectric
requirements from hazardous voltage to
operator accessible surfaces and between
adjacent poles per Publications EN 60950 and
VDE 0805.
Resistance, Impedance ������������������Values from Line to Load Terminal - based on
Series Trip Circuit Breaker
Agency Certifications
Mechanical
Endurance ��������������������������������������������10,000 ON-OFF operations @ 6 per minute; with
rated Current and Voltage.
Trip Free ������������������������������������������������All D-Series Circuit Breakers will trip on overload,
even when actuator is forcibly held in the ON
position.
Trip Indication ������������������������������������The operating actuator moves positively to the
OFF position when an overload causes the breaker
to trip.
Physical
Number of Poles �������������������������������Rocker Type: 1-3; Handle Type: 1-4
Internal Circuit Config. �������������������Switch Only and Series Trip with current or voltage
trip coils.
Weight ���������������������������������������������������Approximately 128 grams/pole (Approximately
4.57 ounces/pole)
Standard Colors ���������������������������������Housing - Black; Actuator - See Ordering Scheme.
Mounting ���������������������������������������������Mounts on a standard 35mm Symmetrical DIN Rail
(35 x 7.5 or 35 x 15mm per DIN EN5002).
Environmental
Designed and tested in accordance with requirements of specification MILPRF-55629 & MIL-STD-202 as follows:
Shock ������������������������������������������������������Withstands 100 Gs, 6ms, sawtooth while carrying
rated current per Method 213, Test Condition “I”.
Instantaneous and ultra-short curves tested @ 90%
of rated current.
Vibration �����������������������������������������������Withstands 0.060” excursion from 10-55 Hz, and 10
Gs 55-500 Hz, at rated current per Method 204C,
Test Condition A. Instantaneous and ultra-short
curves tested at 90% of rated current.
Moisture Resistance ������������������������Method 106D, i.e., ten 24-hour cycles @ + 25°C to
+65°C, 80-98% RH.
Salt Spray ����������������������������������������������Method 101, Condition A (90-95% RH @ 5% NaCl
Solution, 96 hrs).
Thermal Shock �����������������������������������Method 107D, Condition A (Five cycles @ -55°C to
+25°C to +85°C to +25°C).
Operating Temperature �����������������-40° C to +85° C
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21
E-Series Circuit Breaker
E-Series Circuit Breaker
Ideally suited for higher amperage applications, the E-Series
is available with front and back mounting, screw terminals,
stud terminals and heavy duty box wire connectors for solid
wire or a pressure plate connector for stranded wire. Consult
factory for an optional power selector device.
The E-Series is UL Listed and CSA Certified for Branch Circuit
protection which does not require a fuse backup. It is
also UL Recognized and CSA Certified as a Supplementary
Protector and as a Manual Motor Controller.
The E-Series can be configured as 1-6 poles, .1 - 100 amps,
up to 600 VAC or 125 VDC, with choice of time delays and
actuator colors.
Electrical
Table A:
Lists UL Listed (489) & CSA Certified (C22.2 No. 5) configurations
& performance capabilities as a Molded Case Circuit Breaker.
22
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E-Series Circuit Breaker
Electrical
Maximum Voltage�����������������������������600VAC 50/60 Hz, 125VDC (See Table A)
Current Ratings ����������������������������������Standard current coils: 0.100, 0.250, 0.500, 1.00,
2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 50.0,
60.0, 70.0 & 100 Amp.
Auxiliary Switch Rating�������������������SPDT; 10.1A 250VAC, 1.0A 65VDC; 0.5A 80VDC,
0.1A 125VAC (with gold contacts).
Insulation Resistance ����������������������Minimum of 100 Megohms at 500 VDC.
Dielectric Strength����������������������������UL, CSA: 2200 V 50/60 Hz for one minute
between all electrically isolated terminals.
E-Series Circuit Breakers comply with the
8mm spacing and 3750V 50/60 Hz dielectric
requirements from hazardous voltage to
operator accessible surfaces, between adjacent
poles and from main circuits to auxiliary circuits
per Publications EN 60950 and VDE 0805.
Resistance, Impedance�������������������Values from Line to Load Terminal - based on
Series Trip Circuit Breaker.
Agency Certifications
Mechanical
Endurance ��������������������������������������������10,000 ON-OFF operations @ 6 per minute; with
rated Current and Voltage.
Trip Free ������������������������������������������������All E-Series Circuit Breakers will trip on overload,
even when Handle is forcibly held in the ON
position.
Trip Indication ������������������������������������The operating Handle moves positively to the OFF
position when an overload causes the breaker to
trip.
Physical
Number of Poles �������������������������������1 - 6
Mounting ���������������������������������������������A 3” minimum spacing must be provided between
the circuit breaker arc venting area on back
connected E-Series circuit breakers and grounded
obstructions. ESeries circuit breakers must be
mounted on a vertical surface.
Connectors, Box Type ���������������������Front connected E-Series circuit breakers are
supplied with box type pressure connectors that
accept copper or aluminum conductors as follows:
1/0-14 Copper, 1/0-12 Aluminum.
Internal Circuit Configuration������Series and Switch Only, (with or without auxiliary
switch). Shunt with current coils.
Weight ���������������������������������������������������Approximately 252 grams/pole (Approximately 9
ounces/pole)
Standard Colors ���������������������������������Housing-Black; Actuator - See Ordering Scheme.
Environmental
Designed and tested in accordance with requirements of specification MIL-PRF55629 and MIL-STD-202 as follows:
Shock ������������������������������������������������������Withstands 100 Gs, 6ms, sawtooth while carrying
rated current per Method 213, Test Condition “I”.
Vibration �����������������������������������������������Withstands 0.060” excursion from 10-55 Hz, and 10
Gs 55-500 Hz, at rated current per Method 204C,
Test Condition A.
Moisture Resistance ������������������������Method 106D, i.e., ten 24-hour cycles @ + 25°C to
+65°C, 80-98% RH.
Salt Spray ����������������������������������������������Method 101, Condition A (90-95% RH @ 5% NaCl
Solution, 96 hrs).
Thermal Shock �����������������������������������Method 107D, Condition A (Five cycles @ -55°C to
+25°C to +85°C to +25°C).
Operating Temperature �����������������-40° C to +85° C
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23
CMB & CLB Thermal Circuit Breakers
CMB-Series Thermal Circuit Breaker
Rating:
3 to 20A, 125-250VAC, 32VDC
Approvals:
UL, CUL, CSA, TUV, CE
UL1500/ISO8846 for ignition
protection/marine
Dielectric Strength:
2500 VAC/ 1 minute
Interrupting capacity:
2500 amps
Insulation Resistance:
100M ohms
Operating Temperature:
-10°C to 60°C
Voltage drop:
< 0.25 V
CLB-Series Thermal Circuit Breaker
Rating:
3 to 60A, 125-250VAC, 32VDC
Approvals:
UL, CUL, CSA, TUV, CE
UL1500/ISO8846 for ignition
protection/marine
Dielectric Strength:
2500 VAC/ 1 minute
24
Interrupting capacity:
2500 amps
Insulation Resistance:
100M ohms
Operating Temperature:
-10°C to 60°C
Voltage drop:
< 0.25 V
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PB-Series ELCI/GFCI
PB-Series ELCI/GFCI
The PB-Series, an AC Residual Current Circuit Breaker with
Overcurrent Protection (RCBO), combines the ground
fault protection of an ELCI with the familiar overcurrent
tripping characteristics of a normal circuit breaker. The
PB-Series increases safety around boats and marinas by
detecting lower level ground faults, which do not trip
ordinary circuit breakers, but can lead to fires and shock
hazards. A specially designed panel seal that provides
maximum environmental protection is also available.
PB-Series shown with seal
Electrical
Table A:
UL Listed configurations and performance
capabilities as Circuit Breakers
www.carlingtech.com
25
PB-Series ELCI/GFCI
Electrical
Maximum Voltage ����������������������������120/240VAC 60 Hz
Current Ratings ����������������������������������Standard current coils: 0.100, 0.250, 0.500, 0.750,
1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0 & 30.0
amps. Other ratings available, see ordering
scheme.
Insulation Resistance ����������������������Minimum of 100 Megohms at 500 VDC.
Dielectric Strength ���������������������������UL, CUL - 1500 V 60 Hz for one minute between
all electrically isolated terminals. PB-Series
circuit breakers comply with the 8mm spacing
and 3750V 60 Hz dielectric requirements from
hazardous voltage to operator accessible
surfaces and between adjacent poles
Impedance ������������������������������������������Values from Line to Load Terminal.
Agency Certifications
Mechanical
Endurance ��������������������������������������������10,000 ON-OFF operations @ 6 per minute; with
rated Current and Voltage.
Trip Free ������������������������������������������������All PB-Series Circuit Breakers will trip on overload
or ground fault, even when Handle is forcibly held
in the ON position.
Trip Indication ������������������������������������The operating Handle moves positively to the OFF
position when an overload or ground fault causes
the breaker to trip.
Physical
Number of Poles �������������������������������1 - 3 poles, where the third pole is neutral
Internal Circuit Config. �������������������Series Trip
Weight ���������������������������������������������������Approximately 65 grams/pole. (Approximately 2.32
ounces/pole.)
Standard Colors ���������������������������������Housing- Black; Actuator - See ordering details
online or on full ELCI/GFCI catalog.
Environmental
Designed and tested in accordance with requirements of specification MIL-PRF55629 and MIL-STD-202 as follows:
Shock ������������������������������������������������������Withstands 100 Gs, 6ms, sawtooth while carrying
rated current per Method 213, Test Condition “I”.
Ultra-short curves tested @ 90% of rated current.
Vibration �����������������������������������������������Withstands 0.060” excursion from 10-55 Hz, and 10
Gs 55-500 Hz, at rated current per Method 204C,
Test Condition A. Instantaneous and ultrashort
curves tested at 90% of rated current.
Moisture Resistance ������������������������Method 106D, i.e., ten 24-hour cycles @ + 25°C to
+65°C, 80-98% RH.
Salt Spray ����������������������������������������������Method 101, Condition A (90-95% RH @ 5% NaCl
Solution, 96 hrs).
Thermal Shock �����������������������������������Method 107D, Condition A (Five cycles @ -55°C to
+25°C to +85°C to +25°C).
Operating Temperature �����������������-35° C to +65° C
Corrosion ����������������������������������������������Tested per UL943 FMG Test. 3 weeks @ 30°C 75%
RH, 100ppb H2S, 20ppb CI2, 200ppb NO2
Leakage To Ground
Standard Must Trip
Leakage Current Ratings ���������������5 & 30 milliamps. 5± 1mA for UL943, other leakage
ratings test to UL1053. For other ratings, consult
factory.
Trip Time 3��������������������������������������������00 ms Max. @ 100%, 40ms Max. @ 500% of must
trip leakage current.
Test Button ������������������������������������������On unit face along side of actuator.
26
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PC-Series ELCI/GFCI
PC-Series ELCI/GFCI
The PC-Series ELCI combines all safety characteristics
of the PB-Series in a user friendly package featuring
two integrated LED indicators, which distinguish
if a breaker is closed with line voltage present, or
has opened due to leakage current, or has opened
due to over current, or is closed with no line voltage
present. The optional hot/neutral reversal detection
and protection safeguards against incorrect circuit
wiring. A specially designed panel seal that provides
maximum environmental protection is also available.
PC-Series shown with seal
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27
PC-Series ELCI/GFCI
Electrical
Current Rating ������������������������������������1 - 50 Amps maximum
Voltage Rating �����������������������������������120VAC, 120/240VAC
Leakage Current Trip Level �����������30mA & 6mA
Leakage Current Trip Time �����������For 30mA leakage trip: ≤ 22.2mA, shall not trip
30mA, shall trip within .10 seconds The above
complies with UL-1053 & ABYC E11. For 6mA
leakage trip: ≤25ms The above complies with
UL-943.
Operating Frequency ���������������������50/60 Hz for 30mA leakage trip 60 Hz for 6mA
leakage trip
Interrupt Capacity ����������������������������5,000 Amps
Impedence
Agency Certifications
Mechanical
Endurance ��������������������������������������������10,000 ON-OFF operations @ 6 per minute; with
rated Current and Voltage.
Trip Free ������������������������������������������������Trips on short circuit, overload or leakage to
ground, even when actuator is forcibly held in the
“On” position
Physical
Number of Poles ................................1-pole (1 Circuit Breaker + 1
(Breakers only) GFCI Sensor Module), 120V 2-pole (2 Circuit
Breakers + 1 GFCI Sensor Module), 120/240V or
120V with Neutral Break.
3-pole 120/240V with Neutral Break (Sensor
module has 2 pole width)
Termination .........................................Circuit Breaker Line Side: #10-32, threaded stud.
GFCI Sensor Module Load Side: #10-32 threaded
stud. Neutral pigtail.
Mounting ..............................................Front Panel, #6-32 and M3 threaded inserts.
Actuator
Handle, Flat Rocker, Curved Rocker (with or
without rocker guard), Push-to-Reset Rocker.
Innovative Features
Indicator �����������������������������������������������Two integrated LEDs, Red & Green
• Green LED On, Red LED Off
Line Voltage is present, the breaker is closed, and
the device is protecting the circuits against over
current and leakage current.
• Green LED Off, Red LED On
The device has detected leakage current and has
opened the cicuit breaker.
• Green LED Flashing, Red LED Off
The circuit breaker has opened due to over
current or has been turned off manually
• Green LED Off, Red LED Off
Line Voltage is not present
• Green LED Flashing, Red LED
Off, Amber LED ON
Indicates Hot & Neutral are reversed and the
circuit breaker is open
Grounded Neutral Protection �����When neutral is grounded on load side of circuit
Test Button ������������������������������������������Located on Ground Fault Module
28
Environmental
Designed and tested in accordance with requirements of specification MIL-PRF55629 and MIL-STD-202G as follows:
Shock ������������������������������������������������������Withstands 100 G, 6ms, sawtooth at rated current
per Method 213, Test Condition “I”.
Vibration �����������������������������������������������Withstands 0.06” excursion from 10- 55 Hz, and 10
G 55-500 Hz, at rated current per Method 204C,
Test Condition A. Instantaneous and ultrashort
curves tested at 90% of rated current.
Moisture Resistance/ ����������������������93% RH at 30°C for 168 Hours.
Humidity
Corrosion ����������������������������������������������UL-943-6.21, 3 weeks
Humidity: 30±2°C, 70±2% relative humidity Mixed
Flowing Gases: 100 ppb H2S 20 ppb CI2 200±50
ppb NO2
Operating Temperature �����������������-35°C to +66°C
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Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue
Plainville, CT 06062
(860) 793-9281, fax: (860) 793-9231
e-mail: [email protected]
www.carlingtech.com
East Region Sales Office, CT
[email protected]
Midwest Region Sales Office, IL
[email protected]
West Region Sales Office, CA
[email protected]
Europe/Middle East/Africa Headquarters
Carling Technologies Ltd., Devon, England
Int + 44 1392-364422, fax: Int + 44 1392-364477
e-mail: [email protected]
GmbH, Germany
[email protected]
SAS, France
[email protected]
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.
Kowloon, Hong Kong
Int + 852-2737-2277, fax: Int + 852-2736-9332
e-mail: [email protected]
Asia-Pacific Ltd., Shanghai, China
[email protected]
Asia-Pacific Ltd., Japan
[email protected]
Pune, India
[email protected]
Kaohsiung, Taiwan
[email protected]
Moritz Aerospace, Inc
2317 Topaz Drive
Hatfied, PA 19440
(215) 996-9211, fax: (215) 996-0945
e-mail: [email protected]
www.moritzaero.com
Maretron, LLC
9014 N. 23rd Avenue
Suite 10
Phoenix, AZ 85021
(602) 861-1707, fax: (602), fax: (602) 861-1777
e-mail: [email protected]
MAR 09_11