MIL-DTL-38999 Series I, II, III, IV Filter Connectors Chip-on-Flex Filter and Surge Suppression ITT’s new light weight, state of the art Cannon Chip-on-Flex filter connector technology provides filtering and Transient Voltage Suppression (TVS) with a significant improvement in thermal shock and vibration. In the new Cannon Chip-on-Flex design, the internal thermal shock stresses have been virtually eliminated. The ceramic planar array capacitor block has been replaced by a flex circuit where individual chip capacitors are surface mounted on a pad adjacent to the feed thru contact. The result is a very robust filter connector with superior mechanical performance and improved reliability. We can add surface mounted TVS devices to protect individual circuits from EMI Lightning / ESD voltage surge. • up to 15% reduction in weight • meets 1000 cycles of thermal shock Performance and Material Specifications MATERIALS AND FINISHES ELECTRICAL (Size #16, #20 and #22) Filter Description Std. Freq. Low Freq. Mid Freq. High Freq. Catalog Indicator T L M H 200 VDC - 120 VAC rms 400 Hz Voltage Rating Current Rating (amp DC) 15 amp - size 16/7.5 amp - size 20/5.0 amp, size 22 Insulation Resistance, 2 min. electrification time max. at 25˚C 5,000 megohms min. @ 100 VDC 300 VDC size 22 DWV, sea level, with 500 microamps max. 500 VDC 500 VDC size 16 & 20 charge/discharge 32,000 8,000 3300 850 Capacitance at 1 KHz, 0.1 V rms Picofarads Aluminum alloy* High grade plastic/epoxy Copper alloy, gold plate Silicone base elastomer Aluminum alloy* Beryllium copper, gold plate Shell Insulator Contacts Grommet and Seal Jam Nut Grounding Spring *Finish as noted in How to Order section. PERFORMANCE Vibration; Series III a). MIL-STD-1344, Method 2005, Condition VI, Letter J (Random, 8 hrs in 2 axis at high temp) b.) MIL-STD-1344, Method 2005, MIL-DTL-38999 Figure 25 (Random, 8 hrs in 2 axis, no weights) Mechanical Shock MIL-STD-1344, Method 2004, 300g half sinusoidal shocks Thermal Shock MIL-STD-1344, Method 2003, 25 cycles of temperature cycling Freq. MHz 0.1 1 2 10 100 500 to 1000 Attenuation per MIL-STD-220 at 25˚C with no applied voltage or current. 45,000 12,000 5000 1,300 2 min. 10 min. 16 min. 40 min. 60 min. 60 min. 2 min. 7 min. 18 min. 55 min. 60 min. Pi 2 min. 8 min. 45 min. 55 min. Pi 2 min. 30 min. 50 min. Pi Filter Type/Construction Pi Consult factory for higher or mixed attenuation values and higher voltage ratings. How to Order - CFKJL/CFKJ/CFKJA/CFKJB C F K J CoF Type CF - Filter CFSS - Surge Suppression A 0 E * N * L P N P B1 TVS Type (See page E-18) Shell Size Insert Arrangement Product Prefix (MIL-DTL-38999) MIL-DTL-38999 Series I-L II - blank III - A IV - B (receptacles only) Filter Type C - C filter P - Pi filter F - L filter N - No filter Polarization N, A, B, C, D, E per MIL-DTL-38999 Shell Style 0 - Front Wall Mount Receptacle 2 - Front Box Mount Receptacle 3 - Rear Wall Mount Receptacle Standard Capacitance Range 5 - Rear Box Mount Receptacle H - 1100pF ±20% 7 - Jam Nut Mount Receptacle Termination E pc tail, .250 extension, .020ø T - 4200pF ±20% 6 - Plug - EMI Grounded size 22, .035Ø size 20, .060ø M - 10,100pF ±20% 8 - In-line Adapter size 16 L - 38,000pF ±20% C - solder pot, .250 extension N - No filter (Note - styles 2, 3 and 5 for S - crimp piggy-back Series I & II only) Finish W - wire wrap, .400 extension, N - Electroless Nickel (prefered) .025 square size 22 * Shell size and B - Olive Drab Chromate over Cadmium over Nickel Insert Arrangements per R - Zinc alloy over Ni (RoHS compliant) MIL-DTL-38999. F Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com Filter Contact Type P - pin S - socket PS - adapter pin side @ receptacle end SP - adapter socket side @ receptacle end F-17 Typical Filter Performance Preferred CoF TVS Device Values BIPOLAR Type Breakdown Voltage (VBR) VRM Test Current Working Voltage (VRM) Leakage Current at VRM B1 7.1 to 9.3 10mA 5.5 20?A B2 11 to 16 1mA 9 20?A B3 15.9 to 21.5 1mA 14 20?A B4 22 to 28 1mA 18 20?A B5 37 to 46 1mA 30 20?A Filter UNIPOLAR Type Breakdown Voltage (VBR) VRM Test Current Working Voltage (VRM) Leakage Current at VRM U1 11.4 to 12.7 5mA 8 0.1?A U2 14.3 to 15.8 5mA 10.5 0.05?A U3 16.8 to 19.1 5mA 12.6 0.05?A U4 18.8 to 21.2 5mA 14 0.05?A U5 20.8 to 23.3 5mA 15.4 0.05?A U6 64.6 to 71.4 2mA 47.6 0.05?A Note: Surge suppression also available in ARINC 600 and 404 connector families; consult factory. Other TVS values are available. Consult factory for more information. F Dimensions shown in inches (mm) Specifications and dimensions subject to change F-18 www.ittcannon.com MIL-DTL-38999 Series I, II, III, IV Filter Connectors Chip-on-Flex Table of Contents Contact Arrangements Engaging view, pin insert Series I, III & IV 9-35 11-5 11-98 11-35 13-8 13-98 8-35 10-5 10-98 10-35 12-8 12-98 12-35 6 #22D 5 #20 6 #20 13 #22D 8 #20 10 #20 22 #22D M I I M I I M Series II No. of Contacs Service Ratings 13-35 Series I, III & IV 15-5 15-18 15-19 15-35 - 17-8 17-26 Series II 14-5 14-18 14-19 14-35 16-99 16-8 16-26 16-35 5 #16 18 #20 19 #20 37 #22D 21 #20,2 #16 8 #16 26 #20 55 #22D II I I M I II I M No. of Contacs Service Ratings 17-35 Series I, III & IV 19-32 19-35 21-16 21-35 Series II 18-32 18-35 20-16 20-35 20-41 66 #22D 16 #16 79 #22D 41- #20 M II M I No. of Contacs 32 #20 Service Ratings I 21-41 Series I, III & IV 23-21 23-35 23-53 Series II 22-21 22-35 22-53 22-55 21 #16 100 #22D 53 #20 55 #20 II M I I No. of Contacs Service Ratings Series I, III & IV 25-29 Series II 24-29 No. of Contacs 25-35 29 #16 Service Ratings I 23-55 25-61 24-35 24-61 128 #22D 61 #20 M I Filter F Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com F-19 MIL-DTL-38999 Series I, II, III, IV Filter Connectors Chip-on-Flex Table of Contents Wall Mount Receptacle: MIL-DTL-38999 Series III CFKJA0 S R1 Z R2 B THREAD T 4 PLACES TT 4 PLACES MS Shell Shell size Code Size B Thread Class 2A (Plated) M +.000 (.000) -.005 (.130) W MAX. M V THREAD BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) .230 MAX PANEL THICKNESS (including mounting hardw .520 (13.20) MAX RED BAND (FULLY MATED INDICTAOR BAND) T TT S +.004 (.100) +.004 (.100) +_.012 (.300) -.002 (.050) -.002 (.050) Metric V Thread (Plated) W Max. Z +.005 (.130) -.010 (.250) R 1 R 2 9 A .6250-0.1P-0.3L-TS .820 (20.83) .719 (18.26) .594 (15.09) .938 (23.83) .128 (3.25) .216 (5.49) M12X1-6g0.100R .098 (2.50) 1.235 (31.36) 11 B .7500-0.1P-0.3L-TS .820 (20.83) .812 (20.62) .719 (18.26) 1.031 (26.19) .128 (3.25) .194 (4.93) M15X1-6g0.100R .098 (2.50) 1.235 (31.36) 13 C .8750-0.1P-0.3L-TS .820 (20.83) .906 (23.01) .812 (20.62) 1.125 (28.58) .128 (3.25) .194 (4.93) M18X1-6g0.100R .098 (2.50) 1.235 (31.36) 15 D 1.0000-0.1P-0.3L-TS .820 (20.83) .969 (24.61) .906 (23.01) 1.219 (30.96) .128 (3.25) .173 (4.39) M22X1-6g0.100R .098 (2.50) 1.235 (31.36) 17 E 1.1875-0.1P-0.3L-TS .820 (20.83) 1.062 (26.97) .969 (24.61) 1.312 (33.32) .128 (3.25) .194 (4.93) M25X1-6g0.100R .098 (2.50) 1.235 (31.36) 19 F 1.2500-0.1P-0.3L-TS .820 (20.83) 1.156 (29.36) 1.062 (26.97) 1.438 (36.53) .128 (3.25) .194 (4.93) M28X1-6g0.100R .098 (2.50) 1.235 (31.36) 21 G 1.3750-0.1P-0.3L-TS .790 (20.07) 1.250 (31.75) 1.156 (29.36) 1.562 (39.67) .128 (3.25) .194 (4.93) M31X1-6g0.100R .126 (3.20) 1.235 (31.36) 23 H 1.5000-0.1P-0.3L-TS .790 (20.07) 1.375 (34.92) 1.250 (31.75) 1.688 (42.88) .154 (3.91) .242 (6.15) M34X1-6g0.100R .126 (3.20) 1.235 (31.36) 25 J 1.6250-0.1P-0.3L-TS .790 (20.07) 1.500 (38.10) 1.375 (34.92) 1.812 (46.02) .154 (3.91) .242 (6.15) M37X1-6g0.100R .126 (3.20) 1.235 (31.36) Jam Nut Receptacle: MIL-DTL-38999 Series III CFKJA7 M A P S B THREAD C S FLAT Filter M Z +.005 (.130) +.005 (.130) -.040 (.100) -.004 (.100) P +.016 (.410) -.004 (.100) BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) V THREAD R THREAD .520 (13.2) MAX. RED BAND (FULLY MATED INDICATOR BAND) MS A Shell Shell size +.010 (.250) Code -.005 (.130) Size Z .062 (1.57) MIN./.125 (3.18) MAX. PANEL THICKNESS S Metric R Thread (Plated) 9 A .104 (2.64) .6250-0.1P-0.3L-TS .651 (16.53) 1.243 (31.57) .871 (22.12) .555 (14.10) 1.062 (26.97) M17X1-6g0.100R M12X1-6g0.100R 11 B .104 (2.64) .7500-0.1P-0.3L-TS .751 (19.07) 1.243 (31.57) .871 (22.12) .555 (14.10) 1.250 (31.75) M20X1-6g0.100R M15X1-6g0.100R 13 C .104 (2.64) .8750-0.1P-0.3L-TS .938 (23.82) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.375 (34.92) M25X1-6g0.100R M18X1-6g0.100R 15 D .104 (2.64) 1.0000-0.1P-0.3L-TS 1.062 (26.97) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.500 (38.10) M28X1-6g0.100R M22X1-6g0.100R 17 E .104 (2.64) 1.1875-0.1P-0.3L-TS 1.187 (30.15) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.625 (41.28) M32X1-6g0.100R M25X1-6g0.100R 19 F .135 (3.43) 1.2500-0.1P-0.3L-TS 1.312 (33.32) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.812 (46.02) M35X1-6g0.100R M28X1-6g0.100R 21 G .135 (3.43) 1.3750-0.1P-0.3L-TS 1.437 (36.50) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.938 (49.23) M38X1-6g0.100R M31X1-6g0.100R 23 H .135 (3.43) 1.5000-0.1P-0.3L-TS 1.562 (39.67) 1.243 (31.57) .878 (22.30) .563 (14.30) 2.062 (52.37) M41X1-6g0.100R M34X1-6g0.100R 25 J .135 (3.43) 1.6250-0.1P-0.3L-TS 1.687 (42.85) 1.243 (31.57) .878 (22.30) .563 (14.30) 2.188 (55.38) M44X1-6g0.100R M37X1-6g0.100R B Thread Class 2A (Plated) C +.004 (.100) -.010 (.250) Metric V Thread (Plated) Note: Currently designed for MIL-DTL-38999 Series III. This can be provided for MIL-C-38999 I, II, and III. Please contact Customer Service. F Dimensions shown in inches (mm) Specifications and dimensions subject to change F-20 www.ittcannon.com